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CHIEF Goldwell CH1015T-NGE/NGEM Installation And Operation Manual

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CENTRIFUGAL HEATER - CSA
NATURAL GAS
CH1015T-NGE/NGEM
CH2025T-NGE/NGEM
LIQUID PROPANE
CH1015T-LPGE / LPGEM
CH2025T-LPGE / LPGEM
VAPOR PROPANE
CH1015T-VPGE
CH2025T-VPGE

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Summary of Contents for CHIEF Goldwell CH1015T-NGE/NGEM

  • Page 1 CENTRIFUGAL HEATER - CSA NATURAL GAS CH1015T-NGE/NGEM CH2025T-NGE/NGEM LIQUID PROPANE CH1015T-LPGE / LPGEM CH2025T-LPGE / LPGEM VAPOR PROPANE CH1015T-VPGE CH2025T-VPGE...
  • Page 2  Chief Industries, Inc. 4400 East 39 Street • PO Box 848 Kearney, NE 68847 Phone 800.359.7600 For more information about Chief Industries, Inc. and additional products or services please visit our website www.agri.chiefind.com Chief Industries, Inc. 800-359-7600 TOC – 416274 Page 2...

  • Page 3: Table Of Contents

    Shut Down Procedures ..............31 Firing Rate Guideline Tables ............32 Heater Maintenance ..............37 Heater Wiring Diagram ..............38 Generic Sequential Operations Check: ......... 40 Condition Specific Faults: .............. 41 STANDARD LIMITED WARRANTY......... 45 Chief Industries, Inc. 800-359-7600 TOC – 416274 Page 3...

  • Page 4: Introduction

    This proprietary information is loaned with the expressed agreement that the drawings and information therein contained are the property of Chief Industries, Inc. and will not be reproduced, copied, or otherwise disposed of, directly or indirectly, and will not be used in whole or in part to assist in making...

  • Page 5: Packing List

    Please note that this manual, part number 416274 includes and references Bulletin 464D. This manual is for the installation, operation and maintenance of heater models with serial numbers 15F and above, and is effective 5/1/2015. Chief Industries, Inc. 800-359-7600 INTRODUCTION -416274 Page 5...

  • Page 6: Before You Begin

    The following table, provided for your convenience, will aid in verifying that these individuals understand the proper operation of the heater. After completely reading the manual, this table should be filled in. Date Operator Signature Owner Signature Chief Industries, Inc. 800-359-7600 INTRODUCTION -416274 Page 6...
  • Page 7 13. Moisture content of the grain: ____________________________ 14. Dealer purchased from: _________________________________ 15. Dealer address and phone number: ________________________ 16. Date purchased: _______________________________________ 17. Service contractor: a. Name: _____________________________________________ b. Address: ____________________________________________ c. Phone: _____________________________________________ Chief Industries, Inc. 800-359-7600 INTRODUCTION -416274 Page 7...

  • Page 8: Safety And Precautions

    C S A Safety and Precautions Your safety and the safety of others is a primary concern to Chief Industries, Inc. This manual was written to assist in the safe installation and operation of the Caldwell Heater. It is your responsibility as the owner, builder, operator, or supervisor to know what specific requirements, precautions and hazards exist and to make these known to all personnel working with equipment or on the jobsite so that they can observe any necessary safety precautions.
  • Page 9 1. Obtain, read and understand the instructions and safety cautions of the auxiliary equipment manufacturer. Be certain that all equipment is installed in agreement with those instructions. 2. Check with Chief Industries, Inc. to verify that your system is designed to support any additional loads supplied by the auxiliary equipment.
  • Page 10 C E N T R I F U G A L H E A T E R C S A Chief Industries, Inc. 800-359-7600 SAFETY - 416274 Page 10...

  • Page 11: Heater And Control Enclosure Components

    3. When wiring a heater to a 460 or 575 volt fan, a step down transformer must be used to develop 115 volt, single phase, 60 cycle power (part #9717033). Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 11...

  • Page 12: Explanation Of Components

    C E N T R I F U G A L H E A T E R C S A Explanation of Components: Please note the location and general description of the primary components and their function. Control Enclosure Components: Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 12...
  • Page 13 4. High Limit Relay (#756692) – The high limit relay is activated by the high limit. The slave relay shuts off the spark and fuel to the burner and maintains the off condition until the operator Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 13...
  • Page 14 6,000 secondary volts necessary for spark at the spark plug. 13. Spark Plug (#851402) - The spark plug is used to ignite the fuel at the burner. The spark plug will spark while the ignition transformer is energized. Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 14...
  • Page 15 27. Liquid Propane Hose (#715276) - The liquid propane hose is used to connect the liquid plumbing line to the inlet of the vaporizer. 28. Vapor Propane Hose (#155820) - The vapor propane hose is used to connect the vaporizer to the vapor propane line. Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 15...
  • Page 16 The orifice is interchangeable for establishing lower or higher by-pass flow through the modulating valve, depending on conditions. Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 16...

  • Page 17: Replacement Parts Common To All Models

    Nylon Humidistat Control (Not Shown) 9850982 Thermostat Control (Not Shown) 9851014 Humidistat-Thermostat Control (Not Shown) 9850974 Modulating Valve Kit (Propane) (Not Shown) 9701862 Modulating Valve Kit (Nat. Gas) (Not Shown) 9767954 Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 17...

  • Page 18: Replacement Parts For Specific Models

    Liquid Valve 714949 914949 Vaporizer 9752584 9752584 Hydrostatic Pressure Relief Valve 716878 716878 Burner 9787840 9787840 9787840 9787840 Flame Probe Wire 9730531 9730531 9730531 9730531 Spark Plug Wire 9701995 9701995 9701995 9701995 Chief Industries, Inc. 800-359-7600 COMPONENTS - 416274 Page 18...
  • Page 19 (fan, heater, and transition) should be located such that the heated air can enter the bin plenum chamber uniformly. Verify all the components needed for the drying system are present. The fan and heater should be located opposite the unloading tube for best air distribution. Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 19...

  • Page 20: Heater Location And Foundation

    4’ (1.21m) to within 45° of each other and centered opposite the unloading tube. Locate any humidistat or thermostat control between the two heater units, making sure control senses heat from both units (order kit #9735035). Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 20...
  • Page 21 For proper operation of heater, the fan and heater are to be mounted on a level pad. The pad should be the same height as the concrete floor. The size of the pad should be as indicated in the following illustration. Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 21...

  • Page 22: Gas Supply Installation

    The gas piping installer is to locate a manual emergency shutoff valve in an appropriate location that allows access to this valve in case of a fire, explosion or other emergency at the heater. Propane Gas Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 22...
  • Page 23 The regulator is required on vapor and liquid propane installations. Verify that the supply tank has a relief valve present and that it is properly sized and located. Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 23...

  • Page 24: High Limit Installation

    (.55cm) diameter mounting holes located on the corrugation hill. Field seal around the high limit and fasten using (4) 1/4" (.64cm) sheet metal screws located in the bolt bag to secure the High Limit to the bin wall. Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 24...

  • Page 25: Fan Electrical Installation

    (#2), and the green wire to terminal (#3) of the fan terminal block, as shown. With the heater wired into the fan circuitry, the fan must be operating before power is available to the heater. Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 25...

  • Page 26: Installation Of External Plenum Controls

    Information on the operating characteristics of the Centrifugal heater with a flame sensing system is outlined in the following illustration. The flame sensing relay is reset by de-energizing the heater circuit after a loss of flame condition. Chief Industries, Inc. 800-359-7600 INSTALLATION - 416274 Page 26...

  • Page 27: Start-Up Procedure

    4. The heater then can be restarted by repeating the operation steps. Start-Up Procedure: Note: The heater is designed to operate at various firing rates. The operator must adjust the firing rate for correct operation based upon the conditions present. Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 27...

  • Page 28: Drying Temperature Recommendations

    In using the recommended drying temperatures please be aware of the following information: 1. The rate of drying is increased with increased temperature, however susceptibility to grain damage also increases. Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 28...
  • Page 29 Note: Temperature recommendations are based on non-seed crops (to be marketed commercially). For seed crops, do not exceed 110°F (43°C), except for pinto beans do not exceed 100°F (38°C). For other crops contact your extension service or Chief for drying temperature recommendations. Chief Industries, Inc. 800-359-7600 OPERATION - 416274...

  • Page 30: Adjustments

    1 psig (7kPa) for natural gas, and then be adjusted to maintain correct operation of the heater. The heater firing rate must be checked as humidity conditions change. Thermostat Control Adjustment (Heater Operation) Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 30...

  • Page 31: Shut Down Procedures

    Shut Down Procedures If the heater is to be shut off for a prolonged period, carry out the following steps: Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 31...

  • Page 32: Firing Rate Guideline Tables

    5. If the ambient temperature is 50°F (10°C), then the firing rate can directly be read for your heater, gas used, and plenum temperature for 50°F (10°C) ambient air. Note: As conditions vary, the firing rate should be adjusted to obtain the desired plenum temperature. Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 32...
  • Page 33 TEMP. FOR TEMP. TEMP. FOR RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT RATE AIR ( AIR ( AIR ( AIR ( PSIG Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 33...
  • Page 34 TEMP. FOR TEMP. TEMP. FOR RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT RATE AIR ( AIR ( AIR ( AIR ( PSIG Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 34...
  • Page 35 TEMP. FOR TEMP. TEMP. FOR RATE RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT AIR ( AIR ( AIR ( AIR ( PSIG Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 35...
  • Page 36 TEMP. FOR TEMP. TEMP. FOR RATE RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT RISE 50 F AMBIENT AIR ( AIR ( AIR ( AIR ( PSIG Chief Industries, Inc. 800-359-7600 OPERATION - 416274 Page 36...

  • Page 37: Heater Maintenance

    10. Caldwell recommends that external plenum controls be removed and stored in a clean, dry place when not in use. 11. Check adjustment of the vaporizer twice daily, or as changing weather conditions demand. (See heater adjustment section). Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 37...

  • Page 38: Heater Wiring Diagram

    Heater Wiring Diagram Note: When used with a 575 volt, 460 volt, or 230 volt fan, a step down transformer must be used to develop 115 volt, 1 phase, 60hz power. Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 38...
  • Page 39 C E N T R I F U G A L H E A T E R C S A Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 39...

  • Page 40: Generic Sequential Operations Check

    If no continuity is present, check the control setting to call for heater operation. Check for damaged wires to the control. If either wire is damaged replace the wire. Replace entire thermostat or humidistat. 7. The vapor limit switch may be defective (LPGE units only) Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 40...

  • Page 41: Condition Specific Faults

    Transformer is defective (power on). i. Take the cap holding the spark plug wire off and remove the spark plug wire from the transformer. With the transformer energized, ground an insulated Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 41...
  • Page 42 Check burner. See that holes are not plugged. See that the tubing isn't plugged by debris. 3. Symptom: Flame sensing relay locks ignition out. a. If ignition is not present. Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 42...
  • Page 43 If any of these conditions are high the grain level should be lowered. 2. The firing rate is too high for the application. Reduce the firing rate. b. The vaporizer is too hot. Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 43...
  • Page 44 Make a visual check of the external plenum control cord for cuts or shorted wires. c. Check the external plenum control setting. Adjust the control for the desired settings, referencing the adjustment section. Chief Industries, Inc. 800-359-7600 MAINTAINENCE - 416274 Page 44...

  • Page 45: Standard Limited Warranty

    Product to the carrier designated by the Reseller and/or the Original Owner at Chief’s manufacturing facility in Kearney, Nebraska (the “Warranty Period”) and are reported to the Chief as provided in Section 4 below within thirty (30) days following discovery (a “Notice Period”).
  • Page 46 Notice Period specified in Section 3; Any used or pre-owned Products; Any Chief manufactured parts that are not furnished as a part of the Accepted Purchase Order; Any fixtures, equipment, materials, supplies, accessories, parts or components that have been furnished by Chief but are manufactured by a third party;...
  • Page 47 Warranty Period and Chief is notified of a warranty claim as required by Section 4 prior to the end of the applicable Notice Period set forth in Section 3 above, Chief shall, with the full cooperation of the Reseller and the Original Owner, immediately undertake an investigation of such claim.
  • Page 48 H E A T E R C S A Chief’s facilities in Kearney, Nebraska; and in such event, Chief shall have no responsibility or liability to either the Reseller or the Original Owner for the cost of any labor required to repair or correct the defect.
  • Page 49 Applicable Law. This Limited Product Warranty has been issued, accepted and entered into by the Reseller, the Original Owner and Chief in the State of Nebraska and shall be governed by, and construed in accordance with, the internal laws of the State of Nebraska. Any legal action...
  • Page 50  Chief Industries, Inc. Inc. 4400 East 39 Street • PO Box 848 Kearney, NE 68847 Phone 800.359.7600 For more information about Chief Industries, Inc. and additional products or services visit our website www.agri.chiefind.com Chief Industries, Inc. 800-359-7600 MANUAL - 416274 Page 50...

This manual is also suitable for:

Goldwell ch2025t-nge/ngemGoldwell ch2025t-vpgeGoldwell ch1015t-lpge / lpgemGoldwell ch2025t-lpge / lpgemGoldwell ch1015t-vpge

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