KSB AMTROBOX EEx ia General Information Manual

KSB AMTROBOX EEx ia General Information Manual

Intrinsically safe remote indication and control box for actair and dynactair pneumatic actuators and mr manual actuators

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Type series booklet
8526.12/18--10
Applications
 Explosive atmospheres.
 All sectors of Water, Energy and Industry markets.
General information
 AMTROBOX EEx ia and AMTRONIC EEx ia (R 1172) remote
indication and control boxes are of intrinsically safe
protection design for use in explosive atmospheres.
 AMTROBOX EEx ia R 1172
Specially designed for use with double acting ACTAIR and
spring return DYNACTAIR pneumatic actuators
manual actuators, this box integrates, in a modular form, the
following electric functions:
-- Position detection (opening and closing) by microswitches
or inductive proximity detectors
-- Feed--back position by angle sensor and 4--20 mA
transmitter (option).
 AMTRONIC EEx ia R 1172
Specially designed for use with double acting ACTAIR and
spring return DYNACTAIR pneumatic actuators, this box
ensures the following functions:
-- Position detection (opening and closing) by microswitches
or inductive proximity detectors,
-- Feed--back position by angle sensor and 4--20 mA
transmitter (option)
-- On/off pneumatic distribution.
 They are approved Ex ia IIC T6 in accordance with EN
60079--0 and EN 60079--11 standards.
EC type examination certificate: LCIE 03 ATEX 6435X
The representative gas of explosion risk is hydrogen, the
maximum temperature of the box is 80 ° C.
 They are in accordance with ATEX 94/9/CE directive and
marking:
0081
 Explosive area:
Ex ia IIC T6
This leaflet is also to be used as a start- -up guide ref.
and MR
II 1 G
AMTROBOX EEx ia
AMTRONIC EEx ia
remote indication and control box
for ACTAIR and DYNACTAIR
and MR manual actuators
and on/off pneumatic distribution functions
 It can to be fitted directly onto actuators by the intermediate of
it VDI/VDE 3845 interface.
 It is equipped with a bicolor visual pointer large size allowing
the visualisation of the quater--turn valve position.
Protection
 Protection level: IP 67
 Its cataphoresis coating ensures a good resistance in
corrosive environments.
Temperature range
 From –10 ° C to +50 ° C
Material
 Housing: Aluminium.
 Base plate: Aluminium.
Standard variante
 Feed--back position.
42 057 237
Intrinsically safe
pneumatic actuators
0081
II 1 G
Ex ia IIC T6
Position monitoring

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Summary of Contents for KSB AMTROBOX EEx ia

  • Page 1 General information Protection  AMTROBOX EEx ia and AMTRONIC EEx ia (R 1172) remote indication and control boxes are of intrinsically safe  Protection level: IP 67 protection design for use in explosive atmospheres.
  • Page 2 AMTROBOX EEx ia AMTRONIC EEx ia AMTROBOX EEx ia Transparent sight glass Pointer Adjustable cams Microswitches or inductive proximity detectors on supporting plate Angle sensor (option) 4- -20 mA transmitter (option) External earth terminal...
  • Page 3 AMTROBOX EEx ia AMTRONIC EEx ia AMTRONIC EEx ia Transparent sight glass Pointer Push- -buttons for emergency control of the electric pilots Adjustable cams Electric pilots Microswitches or inductive proximity detectors on supporting plate Angle sensor (option) Pneumatic valves 4- -20 mA transmitter (option)
  • Page 4: Table Of Contents

    Page General technical data Overall dimensions and weight Parts common to all versions Position detection: AMTROBOX EEx ia and AMTRONIC EEx ia -- General -- Construction By microswitches - - Boxes ref. R 1172- -A2..-- Technical characteristics of microswitches...
  • Page 5: General Technical Data

    AMTROBOX EEx ia AMTRONIC EEx ia General technical data Environment -- Protection level: IP 67 -- Resistance to impacts: 5 g according to CEI 68--2--27 -- Resistance to vibrations: 2 g, 6 mm from 5 to 500 Hz as per STANAG 4370 3 axis -- Working temperature: from -- 10 °...
  • Page 6: Parts Common To All Versions

    AMTROBOX EEx ia AMTRONIC EEx ia Parts common to all versions 412.1 191.1 81- -2.2 900.4 81- -2.1 554.2 900.3 817.1 191.1 188.1 900.5 410.2 412.2 900.9 81- -18.1 Section B- -B Section A- -A 412.1 970.1 970.2 553.1 62- -2 81- -84.1...
  • Page 7 AMTROBOX EEx ia AMTRONIC EEx ia Common parts to all versions Item Designation Materials Cover Aluminium with black cataphoresis coating 188.1 Sheet Steel 191.1 Sheet support Polyamide 6 Operating shaft Acetal Thrust washer 304 stainless steel 410.1 Cover gasket Nitrile 410.2...
  • Page 8: Position Detection: Amtrobox Eex Ia And Amtronic Eex Ia

    AMTROBOX EEx ia and AMTRONIC EEx ia General The intrinsically safe microswitches and inductive proximity detectors fitted in AMTROBOX EEx ia and AMTRONIC EEx ia are in accordance with EN 60079--0 and EN 60079--11 standards relating to components installed in explosive environment.
  • Page 9: Technical Characteristics Of Microswitches

    Barriers and Interfaces The barriers and interfaces recommanded by KSB--AMRI can be ordered to one of the manufacturers in the following table. When ordering, specify that these components are intended for the electric supply of Crouzet type 83 186 069 microswitches.
  • Page 10: Technical Characteristics Of Detectors

    Barriers and Interfaces The barriers and interfaces recommanded by KSB--AMRI can be ordered to any of the manufacturers in the following table. When ordering, specify that these components are intended for the supply of proximity detectors IFM Effector NS 5002 or Pepperl & Fuchs NJ2--V3--N.
  • Page 11: On/Off Pneumatic Distribution: Amtronic Eex Ia

    AMTROBOX EEx ia AMTRONIC EEx ia On/off pneumatic distribution: AMTRONIC EEx ia In AMTRONIC EEx ia, the on/off pneumatic distribution is added to the position detection function. This distribution function is ensured by means of a pneumatic valve with intrinsically safe solenoid valve in accordance with EN 60079--0 and EN 60079--11 standards.
  • Page 12: Various Available Configurations

    AMTROBOX EEx ia AMTRONIC EEx ia Available configurations  For ACTAIR double acting actuators Configuration Case 1a Case 1b Case 2 Case 6a Safety by In open or closed In open position In closed position Stand in position lack of current...
  • Page 13: Technical Data Of Electro--Pneumatic Valve -- Wiring Diagram -- Barriers And Interfaces

    AMTROBOX EEx ia AMTRONIC EEx ia Technical characteristics of electro- -pneumatic solenoid valve  Manufacturer: Crouzet  Type: 81 519 335  Conformity certificate: LCIE 02 ATEX 6122 X  Nominal voltage: 24 VDC  Max. allowable voltage: 28 VDC ...
  • Page 14: Optional Feed- -Back Position 0° To 90° By A 4- -20 Ma Signal

    Barriers and Interfaces The barriers and interfaces recommanded by KSB--AMRI can be ordered to any of the manufacturers in the following table. When ordering, specify that these components are intended for the supply of electro--pneumatic solenoid valve Crouzet type 81 519 335.
  • Page 15: Pneumatic Supply

    AMTROBOX EEx ia AMTRONIC EEx ia Wiring diagram The wiring of the angle sensor and transmitter assembly is carried out in workshop, the connection to the current loop is through the terminal no. 10 for and on the terminal no. 11 for Two adjustments are available for the zero adjustment (4 mA) and the gain (20 mA).
  • Page 16: Commissioning

    -- The components of the intrinsically safe electric loops should be checked to ensure the inputs and outputs as well as wiring, do meet the regulations in force. KSB--AMRI shall keep at the disposition of users the loop calculations for the recommended associated equipment. -- An external earth terminal allows grounding of the metal parts of the control box.
  • Page 17: Operating Time Adjustment (Amtronic Eex Ia)

    AMTROBOX EEx ia AMTRONIC EEx ia AMTRONIC EEx ia The pneumatic valve works with 50 m filtered air. Working pressure from 3.5 to 7 bar (50 to 102 psi). Before connecting pneumatic supply, check the piping is clean, without any impurities, mainly when starting--up of a new installa- tion.
  • Page 18: Angle Sensor Adjustment

    AMTROBOX EEx ia AMTRONIC EEx ia Angle sensor adjustment ’’N’’ mounting Angle The Box / Actuator assemblies are delivered for “N” mounting on the valve. sensor Any other mounting must be specified when ordering and requires a modification to the position of the angle sensor.
  • Page 19: Declaration Of Conformity

    AMTROBOX EEx ia AMTRONIC EEx ia EC declaration of Conformity Hereby we, KSB S.A.S. Zone industrielle Gagnaire Fonsèche 24490 LA ROCHE CHALAIS Registered Office: 92635 - - Gennevilliers France declare that the automation boxes used in potentially explosive gaseous or dusty atmosphere and listed below com- ply with the requirements of the Directives 94/9/EC and 2004/108/EC (EMC).
  • Page 20: Product Features

    (AMTRONIC EEx ia) KSB S.A.S 4, allée des Barbanniers  92635 Gennevilliers Cedex (France) Tel.: +33 1 41 47 75 00  Fax: +33 1 41 47 75 10  www.ksb.com...

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