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Rockwell Automation Guardmaster 440R-ENETR User Manual

Ethernet/ip network interface
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User Manual
Guardmaster® EtherNet/IP Network Interface
Catalog Numbers 440R-ENETR

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Summary of Contents for Rockwell Automation Guardmaster 440R-ENETR

  • Page 1 User Manual Guardmaster® EtherNet/IP Network Interface Catalog Numbers 440R-ENETR...

  • Page 2: Important User Information

    If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Who Should Use This Manual

    Installing an EtherNet/IP network EtherNet/IP Media Planning and Installation Manual ODVA You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 4: Common Techniques Used In This Manual

    Rockwell Software products contain extensive tutorials and help screens. We recommend that you use these tutorials and help screens to learn about the products. For more information about Rockwell Software products, visit the Rockwell Software website at http://www.rockwellautomation.com/software/ Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 5: Table Of Contents

    Chapter Summary..........27 Rockwell Automation Publication 440R-UM009A-EN-P - February 2014...
  • Page 6 Tag Definitions ..........51 Rockwell Automation Publication 440R-UM009A-EN-P - February 2014...

  • Page 7: Overview

    Considerations ATTENTION: You must use firmware version 2 or later Guardmaster Safety Relays equipped with the optical bus with the interface. Firmware version 1 Guardmaster Safety Relays do not work with the interface. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 8: About The Interface

    Features of the interface include: • Use of EtherNet/IP messages encapsulated within standard TCP/UDP/ IP protocol • Common application layer with ControlNet and DeviceNet networks • Interfacing via Category 5 rated twisted pair cable Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 9: What The Interface Does

    The interface and the applications described in this manual are compatible with Hardware/Software the following firmware versions and software releases. Compatibility Contact Rockwell Automation if you need software or firmware upgrades to use this equipment Product Firmware Revision/ Software Release 440R-ENETR interface 1.xx or later...

  • Page 10: Use Of The Common Industrial Protocol (Cip)

    The controller also produces data for other controllers to consume. The produced and consumed data is accessible by multiple controllers and other devices over the EtherNet/IP network. This data exchange conforms to the producer and consumer model. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 11: Specify The Requested Packet Interval (Rpi)

    See the EtherNet/IP Design Considerations Reference Manual, publicationENET-RM002 for more information on connections. In this chapter, you were introduced to the features of the Guardmaster Chapter Summary EtherNet/IP Network Interface, and considerations for installation and usage. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 12 Chapter 1 About the Interface Notes: Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 13: Overview

    In addition to this publication, see the following: • Industrial Automation Wiring and Grounding Guidelines, publication 1770- 4.1, for additional installation requirements • NEMA 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 14: Installation Summary

    Failure to comply may result in personal injury and/or equipment damage. ATTENTION: This is a Class A product. In a domestic environment, this product may cause radio interference in which case the user may be required to take adequate measures. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 15: Mount The Interface On A Din Rail

    Address in chapter 3 for more details on setting the IP address. To remove your interface from the DIN Rail, pry the DIN Rail latch downwards until there is separation from the latch and the DIN Rail. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 16: Wiring Requirements And Recommendations

    ATTENTION: Do not wire more than two conductors on any single terminal. Table 1 - Wire Requirements Wire Size Type 440R- ENETR Solid 0.14 mm (26 AWG) 2.5 mm (14 AWG) Rated @ 90 ºC (194 ºF) insulation max Stranded 1.5 mm (16 AWG) Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 17: Grounding Considerations

    In this chapter, you learned how to install and wire your Guardmaster EtherNet/ IP network interface. The following chapter describes how to configure your Guardmaster EtherNet/IP network interface to communicate on the EtherNet/ IP network by providing an IP address, gateway address, and Subnet mask. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 18 Chapter 2 Install a Guardmaster EtherNet/IP Network Interface Notes: Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 19: Overview

    IP Address Gateway Address Subnet Mask Set the Network Address Set the Network Address for Guardmaster EtherNet/IP Interface Use the Rockwell BootP/DHCP Utility Save the Relation List Use DHCP Software to Configure Your Interface Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 20: Configuration Requirements

    IP addresses are written as four decimal integers (0…255) separated by periods where each integer gives the value of one byte of the IP address EXAMPLE For example, the 32-bit IP address: 10000000 00000001 00000000 00000001 is written as 128.1.0.1 Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 21: Gateway Address

    Network 1 and the second must be used by hosts on Network 2. To be usable, a gateway of a host must be addressed using a network ID matching its own. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 22: Subnet Mask

    Hosts B and C will use Gateway G to communicate with hosts not on Network 2.1. When B is communicating with D, G (the configured Gateway for B) will route the data from B to D through G2. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 23: Set The Network Address

    DHCP is enabled, the interface requests an address from a DHCP server. The DHCP server also assigns other Transport Control Protocol (TCP) parameters. If DHCP is not enabled, the interface uses the IP address, along with other TCP configurable parameters, stored in non-volatile memory. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 24: Use The Rockwell Bootp/Dhcp Utility

    To configure your interface using the BootP utility, perform the following steps: 1. Run the BootP software. In the BOOTP Request History panel you see the hardware addresses of devices issuing BootP requests. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 25 5. To enable DHCP for a device with DHCP disabled, highlight the device in the Relation List, and click the Enable DHCP button. You must have an entry for the device in the Relation List panel to re- enable DHCP. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 26: Save The Relation List

    Save. You can leave the Save as type at the default setting: Bootp Config Files (*.bpc). You now have the option to open the file containing the Relation List at a later session. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 27: Use Dhcp Software To Configure Your Interface

    Chapter Summary This chapter provided instructions on how to configure Guardmaster EtherNet/IP Interface modules through the RSLogix 5000 software and included information on configuration requirements and setting the network address. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 28 Chapter 3 Configure the Interface for Your EtherNet/IP Network Notes: Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 29: Overview

    I/O messaging. Logix Configuration An Add-on Profile is available for the Guardmaster EtherNet/IP network inferface and can be used with RSLogix 5000 version 19 and higher. The profile can be downloaded from: http://support.rockwellautomation.com/controlflash/LogixProfiler.asp Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 30: Ethernet/Ip Network Configuration With Add-On Profiles

    After the controller configuration, the Guardmaster EtherNet/IP Network Interface has to be added to the I/O Configuration. 1. Right-click on the EtherNet/IP bridge within the I/O Configuration folder, then select New Module to open the Select Module Type window Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 31 Guardmaster Safety Relays being scanned by the Guardmaster EtherNet/IP network interface. 4. Enter the IP address of the Guardmaster EtherNet/IP network interface. 5. Select Change to configure the Guardmaster safety relays monitored by the Guardmaster EtherNet/IP network interface. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 32: Accessing Module Data With Add-On Profiles

    In the previous example, predefined input tags were created for the GSR DIS module in slot 1 of the configuration. For detailed information on the individual tag members and their meaning, see Appendix D. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 33: Explicit Messaging

    – Attribute: 03 2. Set the Ethernet network address of the Guardmaster EtherNet/IP network interface as the target of the message instruction: Appendix describes the individual members of the data returned from the message instruction. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 34 Chapter 4 Automation Controller Communications Notes: Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 35: Overview

    Read this chapter to learn about what the LED status indicators mean for the Guardmaster EtherNet/IP Network Interface. Indicators Status Indicators for the Interface The following describes the status indicators on the 440R-ENETR. Module Status Link 1 Activity/Status Link 2 Activity/Status Network Status Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 36 One of the following conditions exist: • A 10 Mbps (full or half duplex) link exists. • The ring network is operating normally. Flashing yellow Transmit or receive activity present on indicated port @ 10 Mbps. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 37: Specifications

    Category 5 cable according to ISO/IEC 24702. North American temp code IEC temp code (1) Use this conductor category information for planning conductor routing. Refer to publication 1770-IN041, Industrial Automation Wiring and Grounding Guidelines. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 38 EN 61131-2; Programmable Controllers (Clause 8, Zone A & B) ODVA conformance tested to EtherNet/IP specifications EtherNet/IP (1) See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for Declaration of Conformity, Certificates, and other certification details. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 39: Work With The Home Page

    • Status – GSR connection status – GSR faults – Rotary switch status – Interface connection status • Software versions – EtherNet/IP FW revision – Controller FW revision • Configuration – Switch setting (startup/current) Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 40 – Allen-Bradley logo at the top of the page – Visit for additional information statement under Resources ab.com • Click Rockwell Automation at the top right to go to www.rockwellautomation.com. • Click the following to see additional diagnostics web pages. – Browse LSR devices –...

  • Page 41: Work With The Browse Lsr Devices Page

    – Number of GSR devices found on bus – Error Counters □ UART framing/parity error □ UART or receive buffer overrun □ UART break error □ Receive timeout error □ Frame timing error □ CRC error □ Unexpected/wrong data received Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 42: Work With The Administrative Settings

    2. From the Administrative Settings list, click one of these: • Network Configuration • E-mail Configuration 3. Refer to the section of this manual that describes which of these you clicked: Network Configuration, E-mail Configuration. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 43: Use The Network Configuration Page

    – Default Domain Name – Host Name • For Ethernet Link, select from these choices – Ethernet Link Configuration P1 □ Auto □ 10 HDX □ 10 FDX □ 100 HDX □ 100 FDX Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 44: Use The E-Mail Configuration Page

    – Send an e-mail message when there is a safety relay communication fault • For E-mail client configuration – E-mail Recipient – E-mail Sender – SMTP Server – SMTP Username – SMTP Password 3. Click Apply Changes to save the modified values. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 45: Overview

    2. From the Start menu, choose Run. The Run dialog opens. 3. Type D:/setup (if it does not appear automatically), where D: is your CD- ROM drive letter. 4. Click OK. The progress bar, followed by the welcome screen opens. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 46: Configure The Ab_Eth Driver

    2. From the Communications menu, select Configure Drivers. 3. Select Ethernet Devices from the list and click Add/New... 4. Select the default driver name (for example, AB_ETH-1) or type in a name and click OK. The Configure driver dialog opens. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 47 8. Click OK to close the Configure driver dialog. The new driver appears in the list of configured drivers. Your list displays the drivers you configured on your workstation. 9. Close the RSLinx software Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 48: Configure The Ab_Eth/Ip Driver

    To configure the AB-ETHIP Ethernet communication driver, perform the Driver following steps. 1. Start the RSLinx software. 2. From the Communications menu, select Configure Drivers. 3. Select EtherNet/IP Devices from the list and click Add/New... Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 49 The RSLinx software browses your local subnet and automatically reads the IP address. 4. Click OK. The AB-ETHIP driver is now configured and appears in the configured drivers window. 5. Close the RSLinx software Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 50 Appendix C Configure the RSLinx Ethernet Communication Driver Notes: Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...

  • Page 51: Tag Definitions

    1 = The terminal is On. Slotx_GSR_DIS_S32 BOOL S32 Status – Indicates whether terminal S32 of circuit IN02 is On or Off. 0 = The terminal is Off. 1 = The terminal is On. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 52 • Validate the electrical installation and appropriate Processors A and B measures to reduce noise and suppress surges are taken. If the fault persists, contact your local Rockwell Automation Internal timing fault technical support representative. For contact information, see: http://rockwellautomation.com/support...
  • Page 53 ‘OR’ logic mat wiring is crossed from normal dual-channel device wiring) • Change the safety relay to ‘AND’ logic. If the fault persists, contact your local Rockwell Automation technical support representative. For contact information, see: http://rockwellautomation.com/support Mismatch between current switch...
  • Page 54 Slotx_GSR_EM_NonRecoverableFault_B SINT Non-Recoverable Fault Processor B – Indicates a non­recoverable fault has been recorded by Safety Processor B. See Table 10 on page 56 for a list of non- recoverable fault codes. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 55 Slotx_GSR_EMD_NonRecoverableFault_B SINT Non-Recoverable Fault Processor B – Indicates a non­recoverable fault has been recorded by Safety Processor B. See Table 10 on page 56 for a list of non- recoverable fault codes. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 56 • Validate the electrical installation and appropriate Processors A and B measures to reduce noise and suppress surges are taken. If the fault persists, contact your local Rockwell Automation Internal timing fault technical support representative. For contact information, see: http://rockwellautomation.com/support...
  • Page 57 1DH, 1EH Internal plausibility test fault. measures to reduce noise and suppress surges are taken. Different Single Wire Safety input signal If the fault persists, contact your local Rockwell Automation detected at Processor A than Processor B technical support representative. For contact information, see: http://rockwellautomation.com/support...
  • Page 58 0 = The terminal is Off. 1 = The terminal is On. Slotx_GSR_GLP_L11 BOOL L11 Status – Indicates whether terminal L11 is On or Off. 0 = The terminal is Off. 1 = The terminal is On. Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 59 1 = Fault Slotx_GSR_GLP_UnLockRequestHeldOn BOOL Unlock Request Held On Fault – Indicates the unlock request signal On (1) for longer than the maximum time of 3000 ms. 0 = No fault 1 = Fault Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 60 • Power cycle the safety relay. distance, both sensors detecting a • Reconfigure the safety relay. space). If the fault persists, contact your local Rockwell Automation technical support representative. For contact information, see: Proximity Sensor 2 (P22) stuck at High http://rockwellautomation.com/support fault.
  • Page 61 • Change the switch settings to the correct values. power-up. • Power cycle the safety relay. • Reconfigure the safety relay. If the fault persists, contact your local Rockwell Automation technical support representative. For contact information, see: http://rockwellautomation.com/support EEPROM read/write failure...
  • Page 62 Appendix D Tag Definitions Notes: Rockwell Automation Publication 440R-UM009B-EN-P - February 2014...
  • Page 64 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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