Table Of Contents - Robin America R600 Service Manual

Table of Contents

Table Of Contents2
Section Title Page3
Specifications4
Performance Curves5
Ac Output5
Dc Output6
Features8
Serial And Specification Number Location9
Safety Precautions10
Fire Prevention10
Precautions For Exhaust Gases10
Component Identification11
Function Of Each Component14
Generator14
Stator14
Control Panel14
Engine Components15
Exhaust Fan Cooling System16
Lubrication System16
Ignition16
Carburetor16
Main Components Operation17
Electronic Ignition System17
Description Of Main Components17
Generator Operation18
Generation Of No-Load Voltage18
Voltage Fluctuations Under Load18
Operation Limits Of The Generator20
Net Resistance Load20
Electric Appliances With A Power Factor Less Than 1.020
Motor Load20
In The Situation That Power Consumption Is Not Shown On Rating Panel21
Measuring The Specific Gravity Of Electrolyte22
Battery Capacity22
Simultaneous Use The Ac/Dc Output23
Wire Length23
Measuring Procedures24
Meters24
Ammeter24
Frequency Meter24
Circuit Tester25
Megger Tester25
Tachometer25
Measuring Ac Output26
Measuring Dc Output26
Measuring Insulation Resistance26
Stator And Rotor27
Functional Check Of Each Component28
Control Panel Checks28
Engine Switch Check28
Frequency Meter Check/Pilot Light Check28
Ac Receptacles Check29
Dc Terminals Check29
Circuit Breaker Check29
Stator Check30
Rotor Check32
Ignition Coil Check32
Condenser Check33
Rectifier Check33
Disassembly And Assembly - Preparation And Tools34
Disassembly Sequence35
Assembly Procedure41
Precautions In Assembly41
Assembly Sequence And Precautions41
Crankshaft41
Piston And Piston Rings42
Installing The Crankcase43
Installing The Connecting Rod Major End Cap43
Installing The Tappets And Camshaft44
Installing The Main Bearing Cover44
Installing The Intake And Exhaust Valves45
Tappet Adjustment46
Installing The Cylinder Head46
Installing The Spark Plug46
Installing The Cylinder Baffle46
Installing The Head Cover47
Installing The Governor And Related Parts47
Installing The Carburetor And Air Cleaner47
Installing The Center Baffle And Front Housing48
Installing The Ignition Coil48
Installing The Rotor Assembly/Stator Assembly48
Installing The Starter Pulley48
Installing The Base Frame49
Installing The Muffler And Muffler Cover49
Installing The Choke Cable49
Installing The Fuel Line49
Installing The Rear Cover50
Installing The Fuel Tank Handle50
Connecting The Couplers Together50
Installing The Left And Right Side Covers50
Carburetor Function And Components51
Carburetor Disassembly And Assembly52
Float System53
Troubleshooting54
Engine Fails To Start55
Engine Operation Abnormal - Excessive Noise59
Engine Operation Abnormal - Lubricating Oil Consumption Increases59
Engine - Noise Produced And Stops Abruptly60
Black Exhaust Fumes/Excessive Fuel Consumption60
Engine Trouble - White Fumes Produced61
Control Panel - The Pilot Light Fails To Light Up62
The Frequency Meter Fails To Show Any Reading62
No Ac Voltage Is Output63
No Dc Voltage Is Output63
The Dc Output Voltage Is Only 50% Of The Rated Value64
130% Higher Or More Dc Is Output/Engine Running Speed Is High65
No Ac Voltage Is Generated65
Ac Output Voltage Is Only 20% Of The Rated Value66
Engine Speed Fluctuations67
Engine Speed Does Not Increase68
Knocking/Engine Overheats69
No Compression70
Backfire70
Poor Performance70
Criteria Table For Adjustment71
Wiring Diagram74
Maintenance75
When The Generator Is Not Used For Prolonged Periods76