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O
O
P
P
ERAT
ER
ATIN ING
G INSTRUCTIONS
2/6/2018
SKORPION™ Process Air Heater
SKORPION™ Process Air Heater
Safety
SHOCK HAZARD!
Only qualified individuals should install this heater and related controls.
Follow all applicable electrical codes and use proper wiring.
BURN HAZARD!
Avoid contact with the heater nozzle during or soon after operation.
EXPLOSION HAZARD!
Heater produces extremely high temperatures. Do not use in
hazardous environments, and/or near explosive or reactive gases,
or combustible materials.
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Related Manuals for Tutco SureHeat SKORPION Series
Summary of Contents for Tutco SureHeat SKORPION Series
- Page 1 ERAT ATIN ING G INSTRUCTIONS 2/6/2018 SKORPION™ Process Air Heater SKORPION™ Process Air Heater Safety SHOCK HAZARD! Only qualified individuals should install this heater and related controls. Follow all applicable electrical codes and use proper wiring. BURN HAZARD! Avoid contact with the heater nozzle during or soon after operation. EXPLOSION HAZARD! Heater produces extremely high temperatures.
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Page 2: Limited Warranty
Product. This warranty shall not apply to any Product that has been repaired or altered, except by Tutco SureHeat, or that has been subjected to abuse or Tutco SureHeat express warranty applies only when the Product is properly operated in mishandling. - Page 3 Heater Models and Parts List SKORPION™ AIR HEATERS REPLACEMENT PARTS 1” NPT Heating Temp SSR Power Nozzle Blower adaptor Element Control Control Tube plate Complete Unit with Blower F075615 1.5kW 120V~ 1 Ø 12.5A F205526 F205499 F205486 F205513 F205494 F075616 3.0kW 230V~ 1 Ø...
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Page 4: General Information
General Information Environmental Conditions Ambient Temperature 0°C to 38°C (32°F to 100°F) Humidity 0% to 90% R.H. Ambient Pressure 0.8 to 1.2 Bar (11.8 psia to 17.6 psia) Ventilation Use in a well-ventilated area away from excess dust, dirt, and moisture. Cleaning With unit OFF and unplugged, exterior surfaces may be wiped clean using a damp cloth. -
Page 5: Detailed Operation
Detailed Operation • Heater Voltage is regulated by a Solid State Relay (SSR), which is turned ON and OFF rapidly according to the temperature controller DC OUT signal. A “zero cross” type SSR is used to minimize electrical noise. • Heater Element is protected with a resistive photo detector and a thermal resistor (thermistor) mounted at the heater inlet. - Page 6 Performance Without Heater Model 1.5kW 120V 3.0kW 230V 4.5kW 230V blower* MAXIMUM AIR TEMP with exit restriction 1000°F 1400°F 1400°F Open ended/flare *see note (540°C) (760°C) (760°C) 1300°F 1400°F 1400°F *see note High flow nozzle (730°C) (760°C) (760°C) MAXIMUM FLOW RATE no restriction, 60Hz power.
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Page 7: Replacement Procedures
Replacement Procedures I. Replacing the Heating Element 1. Turn heater/blower switches OFF, and disconnect from power source. 2. Use a flat screwdriver to remove (pry open) the wiring cover under the stainless nozzle tube. 3. Remove the stainless nozzle by removing the two mounting screws, and the thru-bolt which passes through the plastic support tower and threads into the nozzle flange. - Page 8 III. Replacing the Power Controller NOTE: Thermally conductive compound (“heat sink grease”) is required to mount new SSR. 1. Turn heater/blower switches OFF, and disconnect from power source. 2. Remove the four screws which secure the black plastic top cover plate. 3.
- Page 9 SKORPION™ (1.5kW/3.0kW)
- Page 10 SKORPION™ (4.5kW)
- Page 11 SKORPION™ Without Blower (1.5kW/3.0kW/4.5kW)
- Page 12 Tutco SureHeat 129 Portsmouth Avenue Exeter, NH 03833 USA Tel: 800-258-8290 support@sureheat.com www.tutcosureheat.com...
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