Table of Contents Table of Contents Introduction and Safety ......................2 Safety message levels ......................2 User health and safety ......................2 Transportation and storage ....................5 Handling and unpacking guidelines ..................5 Storage, disposal, and return requirements ................5 Product Description ........................
Introduction and Safety Introduction and Safety Safety message levels Definitions Safety message level Indication A hazardous situation which, if not avoided, will result in death or serious injury DANGER: A hazardous situation which, if not avoided, WARNING: could result in death or serious injury A hazardous situation which, if not avoided, CAUTION: could result in minor or moderate injury...
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Introduction and Safety Qualifications and training The personnel responsible for the assembly, operation, inspection, and maintenance of the valve must be appropriately qualified. The operating company must do the following tasks: • Define the responsibilities and competency of all personnel handling this equipment. •...
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Introduction and Safety Unacceptable modes of operation The operational reliability of this product is only guaranteed when it is used as designated. The operating limits given on the identification tag and in the data sheet may not be exceeded under any circumstances.
Transportation and storage Transportation and storage Handling and unpacking guidelines CAUTION: Always observe the applicable standards and regulations regarding the prevention of accidents when handling the product. Handling guidelines Follow these guidelines when handling the product to prevent damage: • Use care when handling the product. •...
Product Description Bonnet description Manual and actuator bonnet The manual bonnet and actuator bonnet are non-sealed and have a weep hole that permits leakage of the process fluid if the diaphragm ruptures. Manual bonnet sealed (COP) The manual bonnet sealed (COP) does not include a weep hole or V-notch vent plug. The COP manual topworks can only be cleaned (submerged) when the topworks is assembled to a valve body.
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Product Description 1. Date code 2. Material code Figure 4: PTFE diaphragm Bio-Pure Installation, Operation, and Maintenance Manual Designed and Manufactured by ITT...
Installation Installation Install the valve and topworks NOTICE: The topworks size and configuration can limit the actual operating pressure. Consult the Pure- Flo catalog for pressure limitations. Consult the factory or engineering catalog for vacuum operation. Consider the following information before installing the actuator: •...
Installation 2. Position diaphragm so that valve is slightly open. For valves with an actuator, you may need to use regulated air pressure to actuate the valve. 3. Tighten the bonnet fasteners in a crisscross pattern. For more information, see Fastener torque table for valve body to topworks (page 10).
Operation Operation Actuator operating pressure Maximum permitted air supply pressure Actuator pressure rating The actuator will withstand pressures well in excess of the rated pressure without risk of bursting. Maintaining operating pressure at or below the pressure rating will ensure optimum life of the operating components.
Maintenance Maintenance Precautions WARNING: • All procedures must be performed by qualified personnel. • When the process fluid is hazardous, thermal (hot or cold), or corrosive, take extra precautions. Employ the appropriate safety devices and be prepared to control a process media leak.
Maintenance 2. If the actuator mode of operation is fail open or fail close, then load the actuator with air. If the actuator mode of operation is ... Then ... Fail open Load the actuator with sufficient air to partially close the valve.
Maintenance This also properly positions the bolt pattern of the diaphragm with that of the bonnet. 7. If replacing a PTFE diaphragm, re-invert the diaphragm. 8. If the actuator mode of operation is fail open or fail close, select one of these steps. If the actuator Then ...
Maintenance Use one of the following procedures to adjust the travel stop. ITT recommends you adjust the travel (closing) stop with air pressure whenever possible. If ... Then use this procedure ... You have air pressure available Adjust the travel (closing) stop with air pressure You do not have air pressure available Adjust the travel (closing) stop without air pressure Adjust the travel (closing) stop with air pressure...
Parts Listing and Cross-Sectional Drawings Parts Listing and Cross-Sectional Drawings Bio-Pure manual topworks List of parts Figure 5: Item Description Material Quantity Body Stainless steel Screw Stainless steel Washer Stainless steel Compressor Stainless steel Bonnet Stainless steel Spindle Stainless steel Indicating label Mylar Handwheel...