Related Manuals for Beckhoff CX1100-09 Series
Summary of Contents for Beckhoff CX1100-09 Series
- Page 1 Hardware Documentation CX1100-09xx UPS for Embedded PCs CX10x0 Version: Date: 2015-07-02...
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Page 3: Table Of Contents
Table of contents Table of contents 1 Foreword .............................. 4 Notes on the documentation...................... 4 Safety instructions .......................... 5 Documentation Issue Status...................... 5 2 Product overview............................ 7 Appropriate Use.......................... 7 System overview.......................... 7 Technical Data CX1100-0900, CX1100-0910, CX1100-0920, CX1100-0930 ........ 9 CX1100-09xx Connections ...................... 10 Technical data CX1100-0900, CX1100-0910, CX1000-0920, CX1100-0930......... -
Page 4: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 5: Safety Instructions
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. - Page 6 Foreword Version Changes technical data for charge corrected annotations to usage of CX1100-0900 and CX1020 released version revision of discharge graphs, licenses added resorting / small corrections revised version preliminarily version Version: 1.4 CX1100-09xx...
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Page 7: Product Overview
Product overview Product overview Appropriate Use The CX10x0 device series is a modular control system designed for top-hat rail installation. The system is scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box as required. - Page 8 Product overview Setup of UPS module: sample configuration1: sample configuration 2: Also see about this 2 CX1100-09xx Connections [} 10] Version: 1.4 CX1100-09xx...
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Page 9: Technical Data Cx1100-0900, Cx1100-0910, Cx1100-0920, Cx1100-0930
Product overview Technical Data CX1100-0900, CX1100-0910, CX1100-0920, CX1100-0930 The UPS-Modules are available in four versions. The user can choose the fitting version for his purpose. The table shows differences and common properties: Technical data CX1100-0900 CX1100-0910 CX1100-0920 CX1100-0930 Power supply 24 V DC (-15 %/+20 %) Storage technology capacitive Charge... -
Page 10: Cx1100-09Xx Connections
Product overview CX1100-09xx Connections The UPS-Modules are supplied with power by 5-pin "Open Pluggable Connector". The other components of the embedded system are supplied via the PC 104 bus with 24V DC. (-15 % to +20 % tolerance) Table 1: Pin assignment "Open Pluggable Connector": Assignment 0 V DC OUT ( UPS output current) 24 V DC OUT ( UPS output current) - Page 11 Product overview Power-Fail-Signal Connection The UPS modules can also be used to supply other bus couplers. To use the UPS module with the bus coupler the power supply has to be connected with the UPS. The power supply for the bus terminals has to be connected seperaty.
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Page 12: Technical Data Cx1100-0900, Cx1100-0910, Cx1000-0920, Cx1100-0930
Product overview Technical data CX1100-0900, CX1100-0910, CX1000-0920, CX1100-0930 Depending on the performance and the operating system the different CPU-Modules of the CX systems need different UPS modules. The following table show the recommended combinations of CPU and UPS modules. The view is kept in the CPU module and the system interfaces only. Terminals are not part on the scope. -
Page 13: Transport
4. Please keep the associated paperwork. It contains important information for handling the unit. 5. Check the contents for visible shipping damage. 6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service. Danger of damage to the unit! Attention During transport in cold conditions, or if the unit is subjected to extreme temperature swings, condensation on and inside the unit must be avoided. -
Page 14: Fitting And Wiring
The overall width of the application is made up of the individual modules. With a height of 100 mm, the module dimensions exactly match those of the Beckhoff Bus Terminals. Together with the lowered connector surfaces, this means that it can be used in a standard terminal box with a height of 120 mm. - Page 15 Fitting and wiring CX1100-0910 UPS Module: CX1100-0920 UPS Module: CX1100-09xx Version: 1.4...
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Page 16: Mechanical Installation Of The Ups Module
Fitting and wiring CX1100-0930 UPS Module: 4.1.2 Mechanical installation of the UPS Module The UPS module can be connected to the Embedded PC System at any positions. It is recommended to place it between CPU basic module and power supply unit. (see picture in system overview) 0. - Page 17 Fitting and wiring 1.2. Releasing the CX10x0 system In order to release the CX10x0 block, pull the white straps at the bottom of the module in the direction of the arrows. They will lock in the extended position. After pulling the terminal release of the power supply unit, the block can be removed carefully from the top-hat rail.
- Page 18 Fitting and wiring 2.2 Engaging on the top-hat rail Before engaging the system back on the top-hat rail the user should ensure all white tension straps are pulled down. The user should take care of the space between the terminals and the Embedded PC system. The space for the removed terminal must be kept to reinstall the terminal.
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Page 19: Commissioning
Commissioning Commissioning Charging time The charging time of the UPS module depends on actual the discharge and can not be measured exactly. It is possible to estimate the "maximal charging time". This time describes the charging behavior of completely discharged storage cells. The test units were discharged over night. Then the time to system start was measured. -
Page 20: Discharging Time
Commissioning Discharging time The measure the time for discharging of the different UPS modules a precision load was connected to the UPS. The retention time was measured depending of load and switch setting. The test scene is shown in the picture below. - Page 21 Commissioning Measurements with sample configurations As an example for a real load some Embedded PC configurations have been tested. The retention time was measured in relation to switch setting. The first test configuration is a CX1000 System (CX1000-0111) with typical configuration. Only the system interface N001 is connected to the basic system. The K-bus is supplied via the UPS, too.
- Page 22 Commissioning The retention times are: The second test configuration is an Embedded PC with maximal configuration. CX1000-System (CX1000-0122) with system interfaces N001 (2x USB, DIV), N002 (2x RS232), N003 (Audio), M200 (IP-Link- Master) und M319 (Profibus-Master). A keyboard with a hub and a mass storage device are connected to the USB ports as load.
- Page 23 Commissioning The results are as folows: The next test configuration is a CX1020-system in maximal configuration. The test connections are the same as in the test 2. The retentions times are: The last tested configuration is a CX900-system (CX9000-0002). The configuration is typical. Video, USB and serial interfaces are connected to the basic system.
- Page 24 Commissioning The retention times are: Version: 1.4 CX1100-09xx...
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Page 25: Setting Retention Time
Commissioning Setting retention time The retention time is set via the torque switch. Switch / position retention time 100 % 90 % 80 % 70 % 60 % 50 % 40 % 30 % 20 % 10 % The position 0 (=100%) means that the full capacity of UPS can be used. Depending of the connected load the power supply can be secured for some minutes. -
Page 26: Register Settings Cx1100-09Xx
Commissioning Register settings CX1100-09xx Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 0x0D101 State_3 State_2 State_1 State_0 reserved reserved 24V_IN_ 24V_OU Register T_OK charge state OUT- IRQ3 IRQ2 IRQ1 IRQ0 AUTO_R DIP_DIS reserved Output Register DIP- DATA identifier "C" (ASCII) identifier "X"... -
Page 27: Settings In The System Manager
Commissioning Settings in the System Manager The CX1100-0900 UPS module is inserted as a "Box" under the CX1100 module. You will find a detailed explanation of how to add hardware in the documentation for the TwinCAT System Manager. The UPS is added automatically when TwinCAT scans automatically for boxes in its configuration mode. "General"... - Page 28 Commissioning "CX1190 UPS" tab: Enable Automatic Shut Down: If this switch is selected, then TwinCAT is stopped after an adjustable retention time, and "Windows XPe" is shut down. Device 1 (here the CX1100) is switched off after the retention time has elapsed. Even when the power fails for very short periods (<<10s) the system shuts down and the CX is switched off.
- Page 29 Commissioning "CX1190 UPS" tab: Enable Automatic Shut Down: If this switch is selected, then TwinCAT is stopped after an adjustable retention time, and "Windows XPe" is shut down. Device 1 (here the CX1100) is switched off after the retention time has elapsed. Even when the power fails for very short periods (<<10s) the system shuts down and the CX10x0 is switched off.
- Page 30 Commissioning Activating the settings Once all the desired settings have been made, the configuration must be activated through the System Manager. You will find further explanations in the documentation for the TwinCAT System Manager. Version: 1.4 CX1100-09xx...
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Page 31: Controlling Theups From The Plc
Commissioning Controlling theUPS from the PLC It is possible to control the UPS module from the PLC. There are two TwinCAT blocks that permit this control. This allows the PLC program to deal with a power failure. It is, however, first necessary to make some settings in the TwinCAT System Manager, so that the UPS can be properly included. - Page 32 Commissioning Details of linking signals are given in the documentation for the TwinCAT System Manager. Linking the UPS control block into a PLC program: The UPS is controlled from the PLC, with the aid of the FB_CX1000SimpleUps function block which is in the TC CX1000System.lib.
- Page 33 Commissioning missing configuration for the signals are displayed. The signals are inserted into the "Variablen_Konfiguration" file through the "Insert -> All instances" menu item. It is possible to enter the addresses for the signals here. (E.g. MAIN.UPS.Li24VState AT %IB0 : BYTE for memory address 0). MAIN.UPS.Ii24VState AT %IB0 : BYTE;...
- Page 34 Commissioning • bShutdown24V : BOOL; • bShutdown5V : BOOL; • iDischargeLevel : USINT; • bTcStopOnly : BOOL; • tDelay : TIME; "bAutoReset" does not switch the CX10x0 system off if the supply voltage returns in time (this is set under "tDelay").
- Page 35 Commissioning "bShutdownActive" indicates that a stop or shutdown is being executed. "bUpsReady" indicates that the UPS is providing the output voltage. "b24VInOK" reports that the UPS is being supplied with 24 V input voltage. The function block gives the PLC program full control over the behaviour of the UPS. De- pending on the operating mode, the developer must see to it that the system is in the de- sired state when switched off, and/or that the system behaves correctly when it restarts.
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Page 36: Error Handling And Diagnostics
Error handling and diagnostics Error handling and diagnostics LEDs CX1100-09xx The UPS-Modules show their state of operating via status LEDs. The LEDs reside on the front of the module. The following table shows the possible states and their meaning. Display Meaning 24 V IN power supply (in) The LED glows... -
Page 37: Decomissioning
Decomissioning Decomissioning Removal and disposal A CX10x0 hardware configuration is dismantled in 2 stages: 0. Switching off and disconnecting the power supply Before a CX10x0 system can be dismantled, the system should be switched off, and the power supply should be disconnected. 1. - Page 38 Decomissioning 2. Separating the individual modules 2.1. Separating the power supply unit, the CX10x0 CPU and other components Place the CX10x0 block onto a suitable support with the front facing down. Then insert a flat screwdriver with dimensions 1.0 x 5.5 x 150 mm into the locking mechanism, and then operating the slider by turning it about 90 degrees.
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Page 39: Appendix
All products of the Embedded PC family are CE, UL and GOST-R certified. Since the product family is continuously developed further, we are unable to provide a full listing here. The current list of certified products can be found at www.beckhoff.com. FCC Approvals for the United States of America... -
Page 40: Support And Service
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.