Powtran PI500 Series Manual

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Manual (166 pages)

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Summary of Contents for Powtran PI500 Series

Page 1 The contents of this manual are subject to change without prior notice. To obtain the latest information, please visit our website. For more product information, please visit: http:// www.powtran.com. Powtran March , 2018...
Page 2: Table Of Contents
Contents Chapter 1.Inspection and safety precautions ..............1 1-1. Inspection after unpacking ................1 1-1-1. Instructions on nameplate ..............1 1-1-2. Model designation ................1 1-2. Safety precautions ..................2 1-3. Precautions ....................3 1-4. Scope of applications ..................5 Chapter 2 Standard specifications ..................
Page 3 7-1. Dimension ....................68 7-1-1. Product outside drawing, installation size ........68 7-1-2. PI500 series ..................68 7-1-3. PI500 series (With DC reactor base) ..........73 7-1-4. Keypad dimension drawing ............. 76 Chapter 8 Maintenance and repair ................. 78 8-1. Inspection and maintenance................ 78 8-2.
Page 4 V-1. Single pump constant pressure water supply parameter setting ....98 V-2 terminal block control motor forward and reverse ........99 V-3 external frequency table and ammeter............99 V-4 Terminal block control forward /reverse running jog ....... 100 V-5 Multi-speed running .................. 101 V-6 External potentiometer speed ..............
Page 5: Chapter 1.Inspection And Safety Precautions
*Output Spec. OUTPUT AC 3PH 0V~Vin 90A 0~400Hz *Bar code *Production Sequence ZPB1A8888888 Number DALIAN POWTRAN TECHNOLOGY CO.,LTD. *Production Address Figure 1-1:Nameplate Description Model designation 1-1-2. Code with DC reactance POWTRAN Inverter R: with DC reactor (don't write without DC reactance)
Page 6: Safety Precautions
Chapter 1.Inspection and safety precautions 1-2.Safety precautions Safety precautions in this manual are divided into the following two categories: Danger: the dangers caused by failure to perform required operation, may result in serious injury or even death; Caution:the dangers caused by failure to perform required operation, may result in moderate injury or minor injury, and equipment damage;...
Page 7 Chapter 1.Inspection and safety precautions Otherwise it may cause an accident! ● The inverter's cover plate must be closed before power on. Otherwise it may cause an electric shock! ● Wiring of all external accessories must comply with the guidance Danger of this manual, please correctly wiring in accordance with the circuit connection methods described in this manual.
Page 8 Chapter 1.Inspection and safety precautions the motor rated power, be sure to adjust the motor protection parameter values inside inverter or install thermal relay in the front of motor for motor protection. The inverter output frequency rang is 0Hz to 3200Hz(Max.vector Run over power control only supports 300Hz).
Page 9: Scope Of Applications
Chapter 1.Inspection and safety precautions rotational speed is reduced, therefore, when the motor works in overheating occasions, a strong exhaust fan should be retrofitted or replace non-inverter motor with the inverter motor. 3) The inverter has built-in the adaptive motor standard parameters, according to the actual situation, please identify motor parameters or accordingly modify the default values to try to meet the actual value, otherwise it will operation affect and protection...
Page 10: Chapter 2 Standard Specifications
Chapter 2 Standard specifications Technical specifications 2-1. Rated Rated output Rated input Adaptive Model output power(kW) current(A) motor(kW) current(A) AC 1PH 220V(-15%)～240V(+10%) PI500 0R4G1 PI500 0R7G1 0.75 0.75 PI500 1R5G1 PI500 2R2G1 PI500 004G1 PI500 5R5G1 AC 3PH 220V(-15%)～240V(+10%) PI500 0R4G2 PI500 0R7G2 0.75 0.75...
Page 11 Chapter 2 Standard specifications PI500 045G3/PI500 055F3 45/55 91/112 90/110 45/55 PI500 055G3 PI500 075F3 PI500 075G3 PI500 093F3 PI500 093G3/PI500 110F3 93/110 180/214 176/210 93/110 PI500 110G3/PI500 132F3 110/132 214/256 210/253 110/132 PI500 132G3/PI500 160F3 132/160 256/307 253/304 132/160 PI500 160G3/PI500 187F3 160/187 307/345...
Page 12: Standard Specifications
Chapter 2 Standard specifications PI500 250F4 407.9 PI500 250G4/PI500 280F4 250/280 407.9/457.4 400/449 250/280 PI500 280G4 457.4 PI500 315F4 533.2 PI500 315G4/PI500 355F4 315/355 533.2/623.3 516/570 315/355 PI500 355G4/PI500 400F4 355/400 623.3/706.9 570/650 355/400 PI500 400G4 706.9 AC 3PH 690V± 10% PI500 011G6/ PI500 015F6 11/15 15/20...
Page 13 Chapter 2 Standard specifications Control system High performance vector control inverter based on DSP Control method V/F control, vector control W/O PG, vector control W/ PG Automatic torque Realize low frequency (1Hz) and large output torque control under the boost function V/F control mode.
Page 14 Chapter 2 Standard specifications setting +10V), adjustable DC(0 to 20mA), panel potentiometer, etc. Start signal Rotate forward/reverse At most 16-speed can be set(run by using the multi-function terminals Multi-speed or program ) Emergency Interrupt controller output stop Wobbulate run Process control run When the protection function is active, you can automatically or Fault reset manually reset the fault condition.
Page 15 Chapter 2 Standard specifications Speed start tracking The inverter automatically tracks motor speed after it starts method Parameter Protect inverter parameters by setting administrator Password and protection function decoding Monitoring objects including: running frequency, set frequency, bus voltage, output voltage, output current, output power, output torque, Running LED/O input terminal status, output terminal status, analog AI1 value, analog...
Page 16: Chapter 3 Keyboard
Chapter 3 Keyboard 3-1.Keyboard description Figure 3-1:Operation panel display 3-2.Keyboard Indicators Indicator flag Name Running indicator light * ON: the inverter is working * OFF: the inverter stops Command indicator light That is the indicator for keyboard operation, terminal operation and LOCAL/R remote operation (communication control) EMOTE...
Page 17: Description Of Operation Panel Keys
Chapter 3 Keyboard 3-3.Description of operation panel keys Sign Name Function Parameter * Enter into the modified status of main menu Setting/Esc * Esc from functional parameter modification * Esc submenu or functional menu to status menu *Choose displayed parameter circularly under running or stop interface;...
Page 18: Examples Of Parameter Settings
Chapter 3 Keyboard 3-5.Examples of parameter settings Instructions on viewing and modifying function code 3-5-1. PI500 inverter’s operation pane is three levels menu for parameter setting etc.Three levels: function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The operation is as following: Power-on Shutdown parameter display Change parameter group...
Page 19: The Way To Read Parameters In Various Status
Choose vector control, one must input the motor’s parameters in the nameplate accurately before running the inverter. PI500 series frequency inverter will match the motor’s standard parameters according to its nameplate. The vector control is highly depend on motor’s parameters.
Page 20: Chapter 4 Installation And Commissioning
Figure 4-1：PI500 Series Each power level installation space requirement PI500 Series frequency inverter heat radiator circulated from bottom to top, when more than one inverter work together, usually mounted side by side. In the case of the need to install them by upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault maybe caused, heat insulation deflector and other objects to be installed.
Page 21: Wiring Diagram
Chapter 4 Installation and commissioning Deflector Cool wind Hot wind Figure 4-2：Heat insulation deflector up and down installation diagram Wiring Diagram 4-2. Frequency inverter wiring is divided by main circuit and control circuit. Users must properly connect frequency inverter in accordance with the wiring connection diagram showing below.
Page 22: Wiring Diagram
Chapter 4 Installation and commissioning 4-2-1.Wiring diagram Main circuit Control circuit Figure 4-3：Wiring diagram...
Page 23: Main Circuit Terminal
Chapter 4 Installation and commissioning Main circuit terminal 4-3. 4-3-1.Main circuit terminal arrangement 1.0.75～4kW G3 main circuit terminal Figure 4-4：0.75～4kW G3 main circuit terminal 2.5.5～11kW G3 main circuit terminal Figure 4-5：5.5～11kW G3 main circuit terminal 3.15kW G3 main circuit terminal Figure 4-6：11~15kW G3 main circuit terminal 4.18.5~22kW G3 main circuit terminal Figure 4-7：18.5~22kW G3 main circuit terminal...
Page 24 Chapter 4 Installation and commissioning 6.45~75kW G3 main circuit terminal Figure 4-9：45~75kW G3 main circuit terminal 7.93~110kW G3 main circuit terminal Figure 4-10：93~110kW G3 8.132kW main circuit terminal 132G3/160F3 Figure 4-11：132kW G3 main circuit terminal...
Page 25 Chapter 4 Installation and commissioning 9.160～220kW G3 main circuit terminal Figure 4-12：160～220kW G3 main circuit terminal 10.250～400kW G3 main circuit terminal Figure 4-13：250～400kW G3 main circuit terminal 11.450~630kW G3 main circuit terminal Figure 4-14：450~630kW G3 main circuit terminal Note: P/+ standard is circuit standard configuration is for the shorted state; if external DC reactor is connected, firstly disconnect and then reconnect.
Page 26: Function Description Of Main Circuit Terminal
Chapter 4 Installation and commissioning 4-3-2.Function description of main circuit terminal Terminal Name Explain Connect to three-phase power supply, single-phase Inverter input terminals connects to R, T Ground terminals Connect to ground P, RB Braking resistor terminals Connect to braking resistor Connect to three-phase motor(Please do not connect single Output terminals phase motor)
Page 27 Chapter 4 Installation and commissioning Category Symbol Name Function Maximum output current: 200mA The use of external signal when driving, PLC to be External power connected with an external power supply, please unplug input terminal the PLC jumper. Factory default and +24V connection.. 1.Input range:(DC 0 to 10V/0 to 20mA), depends on the selected AI1 jumper on control panel.
Page 28 Chapter 4 Installation and commissioning Category Symbol Name Function PT100 temperature senso. Note: such as PT100 three Motor detection line, with a universal table test, to find two of temperature PT100 inspect the detection line is 0Ω after the one received S2 inspection wire input terminal, the other received a GND;...
Page 29: Wiring Precautions
Chapter 4 Installation and commissioning External Inverter External Inverter contactor contactor Shielded cable (Default) +24V (Default) Shielded +24V External cable power supply Inner power NPN connect mode External power supply NPN connect mode Figure 4-17：Signal input terminal wiring diagram, open collector NPN connection mode Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise it will damage the product.
Page 30: Spare Circuit
Chapter 4 Installation and commissioning ※ Do not let metal chips or wire ends into inside the inverter when wiring, otherwise which may cause malfunction to the inverter. ※ Disconnect motor or switch power-frequency power supply only when the inverter stops output ※...
Page 31 Chapter 4 Installation and commissioning Commission- Select control manner (setting F0.00) Correctly set motor and Correctly motor parameters encoder parameters F0.00=? Vector control W/PG (Set b0.00-b0.05) Vector control W/O PG (Set b0.00-b0.05,b0.28,etc) Select appropriate Select appropriate Control ac/deceleration time ac/deceleration time (Set F0.13,F0.14) (Set F0.13,F0.14) Select command source...
Page 32: Chapter 5 Function Parameter
Chapter 5 Function parameter Menu grouping 5-1. Note: “★”: In running status, can not modify the parameter setting “●”: The actual testing data, can not be modified “☆”: In stop and run statuses, both can be changed; “▲”: “Factory parameter”, no change about it. “_”...
Page 33 Chapter 5 Function parameter y1 Fault query Fault message query 5-1-1.d0Group - Monitoring function group Factory No. Code Parameter name Setting range setting 1 d0.00 Running frequency Frequency converter theory 0.01Hz 2 d0.01 Set frequency Actual set frequency 0.01Hz 3 d0.02 DC bus voltage Detected value for DC bus voltage 0.1V 4 d0.03 output voltage...
Page 34 Chapter 5 Function parameter Auxiliary frequency Frequency set by F0.04 auxiliary frequency 29 d0.28 0.01Hz display setting source Observe the set command torque under the 30 d0.29 Command torque (%) 0.1% torque control mode 31 d0.30 Reserve 32 d0.31 Synchro rotor position Synchro rotor position angle 0.0°...
Page 35 Chapter 5 Function parameter 10: analog quantity AI3 setting Frequency source ★ 47 F0.04 The same as F0.03 auxiliary setting Reference object 0. relative to maximum frequency ☆ 48 F0.05 selection for frequency 1.relative to master frequency source 1 source auxiliary setting 2.
Page 36 Chapter 5 Function parameter Depends ☆ 57 F0.14 Deceleration time 1 0.00s to 6500s on models Ac/Deceleration time 0:1 second；1:0.1 second； ★ 58 F0.15 unit 2:0.01 second 0: F0.19(maximum frequency) Ac/deceleration time ★ 59 F0.16 1: Set frequency reference frequency 2: 100Hz Carrier frequency ☆...
Page 37 Chapter 5 Function parameter 80 F1.09 Undefined The function of digital multifunction input terminal DI1-DI8 (DI5 can be used as a high-speed pulse input terminal), can be set by parameter F1.00-F1.07, and the optional function is shown in the following table: Function Description value...
Page 38 Chapter 5 Function parameter When the frequency reference is the digital frequency, this UP/DOWN setting terminal is used to clear the changed frequency value by (terminal, keyboard) terminal UP/DOWN or keyboard UP/DOWN, so that the reference frequency can recover to the set value of F0.01. When the command source is set to the terminal control (F0.11 = 1), the terminal can be used to switch between Run command switch...
Page 39 Chapter 5 Function parameter Switch between frequency When the terminal is active, the frequency source A is source master setting and replaced by the preset frequency (F0.01) preset frequency Switch between frequency When the terminal is active, the frequency source B is source auxiliary setting replaced with the preset frequency (F0.01) and preset frequency...
Page 40 Chapter 5 Function parameter ☆ 91 F1.20 Minimum input for AIC3 -10.00V to F1.22 0.00V ☆ 92 F1.21 F1.20corresponding setting -100.0% to +100.0% 0.0% ☆ 93 F1.22 Maximum input for AIC 3 F1.20 to +10.00V 10.00V ☆ 94 F1.23 F1.22corresponding setting -100.0% to +100.0% 100.0% Units digit: AI1 curve selection...
Page 41 Chapter 5 Function parameter ☆ 112 F1.41 Keyboard Encoder X1 0～100.00% 0.00% ☆ 113 F1.42 Keyboard Encoder X2 0～100.00% 0.50% ☆ 114 F1.43 Keyboard Encoder set value 0～100.00% Keyboard Encoder X1 ☆ 115 F1.44 -100.00%～+100.00% 0.00% corresponding value Y1 Keyboard Encoder X2 ☆...
Page 42 Chapter 5 Function parameter Before the motor overload protection, according to the overload pre-alarm threshold value judgment, more than Motor overload pre- the pre-alarm threshold value output ON signal. Motor alarm overload parameter settings refer to the function code F8.02 ~ F8.04. Before the inverter overload occurs 10s, output ON Inverter overload pre- signal.
Page 43 Chapter 5 Function parameter Frequency 2 reaches Please refer to the function code F7.30, F7.31's output instructions. Please refer to the function code F7.36, F7.37's Current 1 reaches output instructions. Please refer to the function code F7.38, F7.39's Current 2 reaches output instructions.
Page 44 Chapter 5 Function parameter Anolog AI1 0V~10V(Or 0～20mA) Anolog AI2 0V~10V(or 0~20mA) Anolog AI3 0V～10V Lentgh value 0~Max. setting length The count value 0~Max. count value Coummunication set 0.0%~100.0% Motor speed 0~Max. output frequency correspondent speed ； 0.0A~100.0A(Inverter power≦55kW) Output current 0.0A~1000.0A(Inverter power>55kW) DC bus voltage 0.0V~1000.0V...
Page 45 Chapter 5 Function parameter ☆ 141 F3.03 Start frequency 0.00Hz to 10.00Hz 0.00Hz ★ 142 F3.04 Hold time for start frequency 0.0s to 100.0s 0.0s ★ 143 F3.05 DC beforehand field current 0% to 100% ★ 144 F3.06 DC excitation time beforehand 0.0s to 100.0s 0.0s 0: Deceleration parking 1: Free...
Page 46 Chapter 5 Function parameter F4.05 to b0.04 (rated motor ★ 161 F4.07 Multipoint V/F frequency point 3 0.00Hz frequency) ★ 162 F4.08 Multipoint V/F voltage point 3 0.0% to 100.0% 0.0% ☆ 163 F4.09 Slip compensation coefficient 0% to 200.0% 0.0% ☆...
Page 47 Chapter 5 Function parameter under keyboard operation mode 1:STOP/RES key is enabled under any operation mode Running status display ☆ 186 F6.01 0x0000 to 0xFFFF 001F parameters 1 Running status display ☆ 187 F6.02 0x0000 to 0xFFFF 0000 parameters 2 ☆...
Page 48 Chapter 5 Function parameter ☆ 201 F6.19 Multifunction key definition 2 The same as F6.18 0:RUN, STOP button valid 1:RUN, STOP, keypad encode valid ☆ 202 F6.20 Keypad lock selection 2: RUN, STOP, UP, DOWN button valid 3: STOP button valid 0: no function;...
Page 49 Chapter 5 Function parameter between deceleration time 1 frequency) and deceleration time 2 Forward/reverse rotation ☆ 220 F7.16 0.00s to 3600.0s 0.00s deadband ☆ 0: Enable 221 F7.17 Reverse rotation control 1: Disable 0: running at lower limit frequency Set frequency lower than ☆...
Page 50 Chapter 5 Function parameter 0.0% to 300.0% (rated motor ☆ 242 F7.38 Random arrivals current 2 -100.0% current) Random arrivals current 2 0.0% to 300.0% (rated motor ☆ 243 F7.39 0.0% width current) ☆ 244 F7.40 Module temperature arrival 0℃ to 100℃ 75℃...
Page 51 Chapter 5 Function parameter Overcurrent stall ☆ F8.01 100% to 200% protection current Motor overload ☆ F8.02 0: Invalid 1: Enable protection selection Motor overload ☆ F8.03 0.20 to 10.00 1.00 protection gain Motor overload pre- ☆ F8.04 50% to 100% alarm coefficient ☆...
Page 52 Chapter 5 Function parameter Ten thousands digit: Communication abnormal( Err.16 )(same as units digit) Units digit: Encoder fault(Err.20) 0: Free stop 1:Switch to V/F and then stop at the selected mode 2:Switch to V/F and continue to run Tens digit: function code read and write abnormal (Err.21) Fault protection action ☆...
Page 53 Chapter 5 Function parameter momentary power cut Judgment voltage of 50.0% to 100.0% (standard bus ☆ F8.29 momentary power cut voltage) action F8.30~ Reserved F8.32 motor temperature ☆ F8.33 0: Invalid;1:PT100 detect sensor type motor over heat 0～200 ☆ F8.34 protection value motor over heat alma 0～200...
Page 54 Chapter 5 Function parameter 3: Panel potentiometer setting 4: High-speed pulse setting 5: Communications reference 6: MIN (AI1, AI2) 7: MAX (AI1, AI2) High-speed pulse setting Torque figures setunder torque ☆ 300 FA.02 -200.0% to 200.0% 150% control mode ☆ 301 FA.03 Torque control acceleration time 0.00s to 650.00s 0.00s...
Page 55 Chapter 5 Function parameter Factory Chan- No. Code Parameter name Setting range setting 0: relative to center frequency ☆ 319 E0.00 Swing setting manner 1: relative to maximum frequency ☆ 320 E0.01 Wobbulate range 0.0% to 100.0% 0.0% ☆ 321 E0.02 Sudden jump frequency range 0.0% to 50.0% 0.0% ☆...
Page 56 Chapter 5 Function parameter Units digit: power-down memory selection 0: power-down without memory Simple PLC power-down ☆ 348 E1.17 1: power-down with memory memory selection Tens digit: stop memory selection 0: stop without memory 1: stop with memory ☆ 349 E1.18 0 stage running time T0 0.0s(h) to 6500.0s(h) 0.0s(h) 0 stage ac/deceleration time...
Page 57 Chapter 5 Function parameter 12 stage ac/deceleration time ☆ 374 E1.43 0 to 3 selection ☆ 375 E1.44 13 stage running time T13 0.0s(h) to 6500.0s(h) 0.0s(h) 13 stage ac/deceleration time ☆ 376 E1.45 0 to 3 selection ☆ 377 E1.46 14 stage running time T14 0.0s(h) to 6500.0s(h) 0.0s(h) 14 stage ac/deceleration time...
Page 58 Chapter 5 Function parameter ☆ 390 E2.07 PID differential limiting 0.00% to 100.00% 0.10% ☆ 391 E2.08 PID reference change time 0.00s to 650.00s 0.00s ☆ 392 E2.09 PID feedback filter time 0.00s to 60.00s 0.00s ☆ 393 E2.10 PID output filter time 0.00s to 60.00s 0.00s 0.0%: not judged feedback loss...
Page 59 Chapter 5 Function parameter 5-1-18.E3 Group – Virtual DI、Virtual DO Factory Chan- No. Code Parameter name Setting range setting Virtual VDI1 terminal function ★ 416 E3.00 0 to 50 selection Virtual VDI2 terminal function ★ 417 E3.01 0 to 50 selection Virtual VDI3 terminal function ★...
Page 60 Chapter 5 Function parameter above) Hundreds digit:VDO3(0 to 1,same as above) Thousands digit:VDO4(0 to 1,same as above) Tens of thousands digit:VDO5(0 to 1,same as above) ☆ 433 E3.17 VDO1 output delay time 0.0s to 3600.0s 0.0s ☆ 434 E3.18 VDO2 output delay time 0.0s to 3600.0s 0.0s ☆...
Page 61 Chapter 5 Function parameter 0.01A to b0.03 (inverter power <= Asynchronous motor Motor ★ 448 b0.10 55kW) no-load current parameters 0.1A to b0.03 (inverter power> 55kW) 0.001Ω to 65.535Ω (inverter power <= Synchronous motor 55kW) ★ 449 b0.11 0.0001Ω to 6.5535Ω (inverter power> stator resistance 55kW) 0.01mH to 655.35mH (inverter power...
Page 62 Chapter 5 Function parameter transformer 5-1-20.y0 Group - Function code management Factory Chan- No. Code Parameter name Setting range setting 0: no operation 1: restore default parameter values, not including motor parameters 2: clear history 3: restore default parameter values, including motor parameters 4: backup current user parameters Parameter...
Page 63 Chapter 5 Function parameter 7: Constant speed overvoltage 8: Control power failure 9: Undervoltage 10: Inverter overload 11: Motor Overload 12: Input phase loss 13: Output phase loss 14: Module overheating 15: External fault 16: Communication abnormal 17: Contactor abnormal 18: Current detection abnormal 19: Motor self-learning abnormal 20: Encoder/PG card abnormal...
Page 64 Chapter 5 Function parameter fault Current of the second ● 482 y1.14 fault Bus voltage of the ● 483 y1.15 second fault Input terminal status of ● 484 y1.16 the second fault Output terminal status of ● 485 y1.17 the second fault 486 y1.18 Reserved Power-on time of the ●...
Page 65: Chapter 6 Troubleshooting
Chapter 6 Troubleshooting Fault alarm and countermeasures 6-1. PI500 inverter system operation in the process of failure, the inverter will protect the motor immediately to stop the output, while the inverter fault relay contact action. Inverter panel will display the fault code, the fault code corresponding to the type of fault and common solutions refer to the following table.
Page 66 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions overcurrent 2.the control mode is vector motor parameters and without identification of 3.set the voltage to the normal parameters range 3.the voltage is low 4.cancel the sudden load 4, whether suddenly increase 5.choose the inverter with large the load when running power level...
Page 67 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions 1.the drive panel is abnormal. 1.replace the drive, the power 2.the lightning protection plate board or contactor is abnormal 2.seek for technical support Input phase 3.the main control panel is 3.check and eliminate the 12 Err.12 loss...
Page 68 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions 4.the encoder connection has conditions error 4.eliminate the line fault EEPROM read and EEPROM chip is damaged Replace the main control panel 21 Err.21 write fault Inverter 1.overvoltage 1.eliminate overvoltage fault hardware 22 Err.22 2.overcurrent...
Page 69: Emc (Electromagnetic Compatibility)
Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions overspeed detection parameters parameter(F8.13, F8.14) is unreasonable. 1.detect the wiring of 1.the wiring of temperature temperature sensor wiring and Motor sensor is loose eliminate fault. overtemperat 45 Err.45 2.the motor temperature is too 2.decrease carrier frequency or ure fault high...
Page 70: Remedies For The Interference From The Surrounding Electromagnetic Equipment To The Inverter
Chapter 6 Troubleshooting There are two kinds of electromagnetic interference, one is the interference from electromagnetic noise in the surrounding environment to the inverter, and the other is the interference from the inverter to the surrounding equipment. Installation Precautions: 1)The earth wires of the Inverter and other electric products ca shall be well grounded; 2)The power cables of the inverter power input and output and the cable of weak current signal (e.g.
Page 71: Precautions On Installing Emc Input Filter At The Input End Of Power Supply
Chapter 6 Troubleshooting frequency, the larger the leakage current. The leakage current can be reduced by reducing the carrier frequency. However, the carrier frequency reduced may result in the increase of motor noise.Please note that additional installation of reactor is also an effective method to solve leakage current problem.The leakage current may increase with the increase of circuit current.
Page 72: Chapter 7 Dimension
7-1-1.Product outside drawing, installation size Upper cove plate operation panel Upper cover plate Cooling fan retaining screw Nameplate Cable inlet Air duct inlet Figure 7-1: 15kW G3 above Product outside drawing, installation dimension 7-1-2.PI500 series NOTE:0.75～4kW G3 support Rail installation 0.75～4kW G3Dimension Figure 7-2:...
Page 73 Chapter 7 Dimension Figure 7-3: 5.5～11kW G3 Dimension Moulded shell series: Guide rail Weight Output （kg） Dimension (mm) Installation(mm) installation Power rating power position (kW) PI500 0R4G1 PI500 0R4G2 PI500 0R7G1 0.75 PI500 0R7G2 0.75 PI500 0R7G3 0.75 PI500 0R7G4 0.75 163 185 146 154...
Page 74 Chapter 7 Dimension φd Figure 7-4: 15～220kW G3 Dimension φd 250～400kW G3 Dimension Figure 7-5:...
Page 75 Chapter 7 Dimension Iron shell hanging series: Output Dimension (mm) Installation(mm) Weight （kg） Power rating power (kW) PI500 5R5G1 PI500 7R5G2 PI500 015F3 280 300 190 190 198 140 PI500 015G3/018F3 15/18.5 PI500 015F4 PI500 015G4/018F4 15/18.5 PI500 011G2 PI500 018G3/022F3 18.5/22 PI500 022G3/030F3 22/30...
Page 76 Chapter 7 Dimension Output Dimension (mm) Installation(mm) Weight （kg） power Power rating (kW) PI500 075G2 PI500 132G3/160F3 132/160 695 720 400 360 368 300 PI500 132G4/160F4 132/160 PI500 093G2 PI500 110G2 PI500 160G3/187F3 160/187 PI500 187G3/200F3 187/200 PI500 200G3/220F3 200/220 PI500 220G3 790 820 480 390 398 370...
Page 77: Pi500 Series (With Dc Reactor Base)
Chapter 7 Dimension 7-1-3.PI500 series (With DC reactor base) 132～220kW G3 (With DC reactor and base)Dimension Figure 7-6: 250～400kW G3 (With DC reactor and base)Dimension Figure 7-7:...
Page 78 Chapter 7 Dimension Iron shell landing installation series Output Dimension (mm) Installation(mm) Weight （kg） power Power rating (kW) PI500 132G3R/160F3R 132/160 995 1020 400 360 368 350 270 13*18 PI500 132G4R/160F4R PI500 160G3R/187F3R 160/187 PI500 187G3R/200F3R 187/200 PI500 200G3R/220F3R 200/220 PI500 220G3R 1230 1260 480 390 398 400 200 PI500 160G4R/187F4R 160/187...
Page 79 Chapter 7 Dimension Wall hanging dimensions Dimension(mm) Installation hole position (mm) Power rating PI500 132G3R/160F3R 1020 PI500 132G4R/160F4R PI500 160G3R/187F3R PI500 187G3R/200F3R PI500 200G3R/220F3R PI500 220G3R 1260 PI500 160G4R/187F4R PI500 187G4R/200F4R PI500 200G4R/220F4R PI500 220G4R PI500 250F3R PI500 250G3R/280F3R PI500 280G3R 1460 +208 PI500 250F4R...
Page 80: Keypad Dimension Drawing
Chapter 7 Dimension Iron shell landing installation series Dimension (mm) Installation(mm) Output Weight Power rating （kg） power (kW) PI500 450F3R PI500 450G3R/500F3R 450/500 PI500 500G3R/560F3R 500/560 1200 600 612 680 PI500 560G3R/630F3R 560/630 PI500 630G3R/700F3R 630/700 Note: With the letter "R" means with a DC reactor; product installation rings screw height dimensions: H1 + 15mm.
Page 81 Chapter 7 Dimension PI500 keyboard size chart: 5- ? 4.2 90° keyboard size chart (size: mm) Figure 7-11: PI500 keyboard installation opening size: Outside installation panel open Inside installation panel open T=1.0 1.5mm T=1.0 1.5mm inlet dimension Installation Installation inlet dimension panel panel 4-R9...
Page 82: Chapter 8 Maintenance And Repair
Chapter 8 Maintenance and repair 8-1.Inspection and maintenance During normal use of the inverter, in addition to routine inspections, the regular inspections are required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6 months), please refer to the following table to implement the preventive measures. Check Date Check Check...
Page 83: Storage
Chapter 8 Maintenance and repair Name of Parts Standard life time Cooling fan 1 to 3 years Filter capacitor 4 to 5 years Printed circuit board(PCB) 5 to 8 years 8-3.Storage The following actions must be taken if the inverter is not put into use immediately(temporary or long-term storage) after purchasing: ※...
Page 84: Measuring And Readings
Chapter 8 Maintenance and repair Voltage Inverter AC 380V Figure 8-1:380V Drive equipment charging circuit example 8-5.Measuring and readings ※ If a general instrument is used to measure current, imbalance will exists for the current at the input terminal. generally, the deviation is not more than 10%, that is normal. If the deviation exceeds 30%, please inform the original manufacturer to replace rectifier bridge, or check if the deviation of three-phase input voltage is above 5V or not.
Page 85: Chapter 9 Options
Chapter 9 Options 1.Power cables The dimension of input power cable and motor cable should meet the local provision: Input power cable and motor cable should bear the related load current. The maximum rated temperature margin conditions of the motor cable should not be sustained below 70 degrees.
Page 86 Chapter 9 Options Diagram Diagram Plurality of double-shielded twisted pair cable plurality of single-shielded twisted pair cable For low-voltage digital signals, double-shielded cable is the best choice, but can also be a single-shielded or unshielded twisted pair, as shown in Figure 2, however, the frequency of the signal, it can only use a shielded cable.
Page 87: Chapter 10 Warranty
4. About the repair fee, according to our company latest price list as a standard. 5. When the products is broken, please complete the form and warranty card, shipping with the failure machine to our company. 6. Dalian Powtran Technology Co.,Ltd reserve the right to explain the terms of the event.
Page 88: Appendix I Rs485 Communication Protocol
Appendix I RS485 Communication protocol I-1 Communication protocol I-1-1 Communication content This serial communication protocol defines the transmission information and use format in the series communication Including: master polling( or broadcast) format; master encoding method, and contents including: function code of action, transferring data and error checking. The response of slave also adopts the same structure, and contents including: action confirmation, returning the data and error checking etc.
Page 89: I-1-2 Protocol Description
NOTE: The terminal resistor of 485 decides valid or invalid through the control board (No. 485) jumper I-1-2 Protocol description PI500 series inverter communication protocol is a asynchronous serial master-slave communication protocol, in the network, only one equipment(master) can build a protocol (known as “Inquiry/Command”). Other equipment(slave) only can response the "Inquiry/Command"of master by providing data or perform the corresponding action according to the "Inquiry/Command"of master.
Page 90 Appendix I There are diverse character intervals under network baud rate, which is easiest implemented. The first field transmitted is the device address. The allowable characters for transmitting are hexadecimal 0 ... 9, A ... F. The networked devices continuously monitor network bus, including during the silent intervals. When the first field (the address field) is received, each device decodes it to find out if it is sent to their own.
Page 91 Appendix I Byte number Data F002H high-order Data F002H low-order Data F003H high-order Data F003H low-order CRC CHK low-order CRC CHK values are to be calculated CRC CHK high-order Command Code: 06H, write a word. For example: Write 5000(1388H)into the address F013H of the inverter with slave address 02H.
Page 92: I-3 Definition Of Communication Parameter Address
Appendix I int i; while(length--) crc_value^=*data_value++; for(i=0;i<8;i++) if(crc_value&0x0001) c r c _ v a l u e = (c r c _ v a l u e > > 1 )^0xa001; else crc_value=crc_value>>1; return(crc_value); I-3 Definition of communication parameter address The section is about communication contents, it’s used to control the operation, status and related parameter settings of the inverter.
Page 93 Appendix I Some parameters can not be changed during operation, but some parameters can not be changed regardless of the inverter is in what state.When changing the function code parameters, please pay attention to the scope, units, and relative instructions on the parameter. Besides, due to EEPROM is frequently stored, it will redUce the life of EEPROM, therefore under the communication mode some function code do not need to be stored and you just change the RAM value.
Page 94 Appendix I (torque upper limit digital setting). Control command is input to the inverter: (write only) Command word address Command function 0001: Forward run 0002: Reverse run 0003: Forward Jog 2000 0004: Reverse Jog 0005: Free stop 0006: Deceleration and stop 0007: Fault reset Inverter read status: (read-only) Status word address...
Page 95 Appendix I 0008: Control power failure 0009: Undervoltage fault 000A: Inverter overload 000B: Motor Overload 000C: Input phase loss 000D: Output phase loss 000E: Module overheating 000F: External fault 0010: Communication abnormal 0011: Contactor abnormal 0012: Current detection fault 0013: Motor parameter auto tunning fault 0014:Encoder/PG card abnormal 0015: Parameter read and write abnormal 0016: Inverter hardware fault...
Page 96 Appendix I 6: 19200BPS 7: 38400BPS 8: 57600BPS 9: 115200BPS This parameter is used to set the data transfer rate between the host computer and the inverte r. Note: the baud rate must be set to the same for the host computer and the inverter, otherwise communication can not be achieved.
Page 97: Appendix Ii How To Use Universal Encoder Expansion Card
Appendix II How to use universal encoder expansion card III-1 Overview PI500 is equipped with a variety of universal encoder expansion card (PG card), as an optional accessory, it is necessary part for the inverter closed-loop vector control, please select PG card according to the form of encoder output, the specific models are as follows: Options Description...
Page 98 Appendix II Wire gauge >22AWG(0.3247mm² ) Maximum frequency 500kHz ≤7V Input differential signal amplitude PI500_PG3 terminal description Label Label No. Description No. Description Encoder output A signal positive V+ Encoder output V signal positive Encoder output A signal negative Encoder output V signal negative Encoder output B signal positive W+ Encoder output W signal positive Encoder output B signal negative...
Page 99: Appendix Iii Can Bus Communication Card Use Description
Appendix III CAN bus communication card use description IV-1.Overview CAN bus communication card is suitable for all series of PI500 frequency inverters.Protocol details,please refer to《CAN bus communication protocol》document. IV2.Mechanical installation and terminal functions IV-2-1 Mechanical installation modes: Figure IV-1: CAN bus communication card’s installation on SCB IV-2-2 Terminal function Terminal Class...
Page 100: Appendix Iv: Instruction Of Profitbus -Dp Communication Card
IV-1.Outline 9KDP1 meet the international standard PROFIBUS fieldbus, powtran technology PI500 series inverter use it together to achieve the drive to become a part of fieldbus complete control of real fieldbus. Before using this product, please carefully read this manual...
Page 101 Appendix IV Power RREST ARM reset Reserved Reserve Power ground Table V-3:PC communication terminal function IV-2-3 LED Light function LEDlight Function definition Description If DP card and drive interfaces connected, the inverter after Green Power light power LED should be in the steady state DP CARDS and DP Card and inverter connected to the normal state of the frequency converter...
Page 102: Appendix V Product Application Case
Appendix V product application case V-1. Single pump constant pressure water supply parameter setting V-1-1 Electrical Diagram: Circuit breaker Motor Water pump 380V 50/60Hz Three phase input power supply FWD/STOP 0 ～ +10V DC (Default) Long pass pressure gauge Single pump constant pressure water supply Note: Check the wiring is correct, close the circuit breaker, the inverter power, press the forward button for 1-2 seconds and then stop, check the pump running direction, if the direction is reversed, then change the motor wiring phase sequence...
Page 103: V-2 Terminal Block Control Motor Forward And Reverse
Appendix V start to start after the delay time of F7.47. Awakens delay F7.47 0.0s-6500.0s 0.1s time During the operation of the inverter, when the set frequency is less than or Dormancy equal to the sleep frequency of F7.48, F7.48 30.00Hz frequency after the delay time of F7.49, the...
Page 104: V-4 Terminal Block Control Forward /Reverse Running Jog
Appendix V V-3-1 Electrical Diagram: Circuit breaker Motor 380V 50/60Hz Three phase input power supply FWD/STOP REV/STOP 0 ～ +10V 0 ～ +10V DC Analog frequency meter (Default) Fault reset 4 ～ 20mA 0 ～ 20mA DC Analog ampere meter (Default) External frequency meter and ammeter Standard default output: DA1 default 0 ~ 10V;...
Page 105: V-5 Multi-Speed Running
Appendix V Circuit breaker Motor 380V 50/60Hz Three phase input power supply FWD point motion/STOP REV point motion/STOP Terminal control to control positive and reverse point movement V-4-2 Connection: Control terminal DI3 corresponds to jog command, control terminal DI4 corresponds to Jog command. V-4-3 Parameter setting：...
Page 106: V-6 External Potentiometer Speed
Appendix V up to 16-stage speed control can be realized). V-5-3 Parameter setting： Code Parameter name Setting range Frequency source master F0.03 Multi-speed operation setting setting F0.11 Command source selection Terminal block control (LED on) F0.13 Acceleration time 1 0.0s～6500s 2.0s F0.14 Deceleration time 1...
Page 107: V-7 Keyboard Potentiometer Speed
Appendix V GND terminal, note that the direction of potentiometer wiring, clockwise to the maximum corresponding maximum frequency, counterclockwise twisted to the minimum corresponding 0Hz. V-6-3 Parameter setting Code Parameter name Setting range F0.03 Frequency source master setting Analog AI1 setting F0.11 Command source selection Terminal block control (LED on)
Page 108: V-9. External Analog Speed Control
Appendix V F1.10 Terminal command mode Three-wire control mode 1 F1.00 DI1 terminal function selection Forward run (FWD) F1.01 DI2 terminal function selection Three-wire operation control F1.02 DI3 terminal function selection Reverse run(REV) F1.03 DI4 terminal function selection terminal UP F1.04 DI5 terminal function selection terminal DOWN...
Page 109: V-11. Air Compressor Constant Pressure Control
Appendix V V-10-1 electrical diagram Circuit breaker Motor 380V 50/60Hz Three phase input power supply FWD/STOP REV/STOP 0 ~ 20mA analog signal (Default) External simulation speed regulation (external 0 ~ 20mA current signal given) V-10-2 Connection: Connect the (+) end of the external reference signal to the AI2 terminal, the (-) end of the signal to the GND terminal of the inverter, and the AI2 jumper cap to the I terminal.
Page 110 Appendix V Circuit breaker Motor Air compressor 380V 50/60Hz Three phase input power supply FWD/STOP REV/STOP 4 ～ 20mA feedback Two wire pressure sensor Constant pressure control of air compressor V-11-2 Connection: Short circuit between COM and GND; + 24V, AI1 indirect pressure sensor feedback 4 ~ 20mA current signal; DI1, COM indirect "forward / stop"...
Page 111: Frequency Reference Mode(External Potentiometer, Keyboard Encoder) Switching
Appendix V PID stop V-12．frequency reference mode(external potentiometer, keyboard encoder) switching V-12-1 electrical diagram： Circuit breaker Motor 380V 50/60Hz Three phase input power supply FWD/STOP Primary and secondary switching of frequency source (Default) Frequency given mode (external potentiometer, keyboard encoder) switching V-12-2 Parameter setting Setting Code...
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Powtran PI500 Series Manual

Chapter 1.Inspection And Safety Precautions

Chapter 2 Standard Specifications

Chapter 3 Keyboard

Chapter 4 Installation and Commissioning

Chapter 5 Function Parameter

Chapter 6 Troubleshooting

Chapter 7 Dimension

Chapter 8 Maintenance and Repair

Chapter 9 Options

Chapter 10 Warranty

Appendix I RS485 Communication Protocol

Appendix II How to Use Universal Encoder Expansion Card

Appendix III CAN Bus Communication Card Use Description

Appendix IV: Instruction of Profitbus -DP Communication Card

Appendix V Product Application Case