Page 1 Foreword Thank you for choosing JI500 Series Frequency Inverter. This product made by our company is based on years of experience in professional production and sale, and designed for variety of industrial machinery, fan and water pump drive unit and IF heavy-duty grinding unit.
Page 2: Table Of Contents
Table of contents Chapter 1.Inspection and safety precautions ........1 1-1. Inspection after unpacking ............1 1-2. Safety precautions ............... 2 1-3. Precautions .................. 3 1-4. Scope of applications ..............5 Chapter 2 Standard specifications ............6 2-1. Technical specifications .............. 6 2-2.
Page 3 5-2-10. Fault and protection:F8.00-F8.35 ..........94 5-2-11. Communication parameter: F9.00-F9.07 ........99 5-2-12. Torque control parameters FA.00-FA.07........100 5-2-13. Control optimization parameters: Fb.00-Fb.09 ......101 5-2-14. Extended parameter: FC.00-FC.02 ..........102 5-2-15. Wobbulate, fixed-length and counting:E0.00-E0.11....103 5-2-16. Multi-stage command, simple PLC: E1.00 - E1.51 ....104 5-2-17.
Page 4 Appendix III How to use universal encoder expansion card ... 155 Appendix IV CAN bus communication card use description ..157 Appendix V: Instruction of Profitbus –DP communication card . - 158 -...
Page 5: Chapter 1.Inspection And Safety Precautions
Diagram 1-1:Nameplate Description 1-1-2. Model designation Input Voltage Level Inverter 1: Single-phase 220V 2: Three-phase 220V 3: Three-phase 380V 6: Three-phase 690V Series Code JI500 Series Rated output capacity Function code 018：18.5kW F: Light load 132：132kW G: Standard load Diagram 1-2:Model Description...
Page 6: Safety Precautions
Chapter 1.Inspection and Safety Precautions 1-2.Safety precautions Safety precautions in this manual are divided into the following two categories: Danger: the dangers caused by failure to perform required operation, may result in serious injury or even death; Caution:the dangers caused by failure to perform required operation, may result in moderate injury or minor injury, and equipment damage;...
Page 7 Chapter 1.Inspection and Safety Precautions inverter, this product has been tested before leaving factory. Otherwise it may cause an accident! ● The inverter's cover plate must be closed before power on. Otherwise it may cause an electric shock! ● Wiring of all external accessories must comply with the guidance Danger of this manual, please correctly wiring in accordance with the circuit connection methods described in this manual.
Page 8 Chapter 1.Inspection and Safety Precautions the motor rated power, be sure to adjust the motor protection parameter values inside inverter or install thermal relay in the front of motor for motor protection. The inverter output frequency rang is 0Hz to 3200Hz(Max.vector Run over power control only supports 300Hz).
Page 9: Scope Of Applications
Chapter 1.Inspection and Safety Precautions rotational speed is reduced, therefore, when the motor works in overheating occasions, a strong exhaust fan should be retrofitted or replace non-inverter motor with the inverter motor. 3) The inverter has built-in the adaptive motor standard parameters, according to the actual situation, please identify motor parameters or accordingly modify the default values to try to meet the actual value, otherwise it will operation affect and protection...
Page 10: Chapter 2 Standard Specifications
Chapter 2 Standard specifications Technical specifications 2-1. Rated output Rated input Rated output Adaptive Model power(kW) current(A) current(A) motor(kW) JI500-7R5G3/JI500-011F3 7.5/11 20.5/26 17/25 7.5/11 JI500-011G3/JI500-015F3 11/15 26/35 25/32 11/15 JI500-015G3/JI500-018F3 15/18.5 35/38.5 32/37 15/18.5 JI500-018G3/JI500-022F3 18.5/22 38.5/46.5 37/45 18.5/22 JI500-022G3/JI500-030F3 22/30 46.5/62 45/60...
Page 11: Standard Specifications
Chapter 2 Standard specifications Standard specifications 2-2. Items Specifications Rated voltage AC 3PH 380V(-15%)～440V(+10%) Input frequency 50Hz/60Hz Voltage continued Less than 3% of voltage unbalance rate volatility：± 10% 3%； Allowing fluctuations Input frequency Distortion satisfy IEC61800-2 standard fluctuation：± 5%； Control system High performance vector control inverter based on DSP Control method V/F control, vector control W/O PG, vector control W/ PG...
Page 12 Chapter 2 Standard specifications Timing control Timing control function: time setting range(0m to 6500m) Running method Keyboard/terminal/communication Frequency 10 frequency settings available, including adjustable DC(0 to 10V), setting adjustable DC(0 to 20mA), panel potentiometer, etc. Start signal Rotate forward/reverse At most 16-speed can be set(run by using the multi-function Multi-speed terminals or program) Emergency stop Interrupt controller output...
Page 13 Chapter 2 Standard specifications method Parameter protection Protect inverter parameters by setting administrator Password function and decoding Monitoring objects including: running frequency, set frequency, bus voltage, output voltage, output current, output power, output Running LED/O torque, input terminal status, output terminal status, analog AI1 information value, analog AI2 value, motor Actual running speed，PID set display...
Page 14: Chapter 3 Keyboard
Chapter 3 Keyboard 3-1.Keyboard Description Diagram 3-1:Operation panel display 3-2.Keyboard Indicators Indicator flag Name Running indicator light * ON: the inverter is working * OFF: the inverter stops Command indicator light That is the indicator for keyboard operation, terminal operation and LOCAL/R remote operation (communication control) EMOTE...
Page 15: Description Of Operation Panel Keys
Chapter 3 Keyboard 3-3.Description of operation panel keys Sign Name Function * Enter into the modified status of main menu Parameter * Esc from functional parameter modification Setting/Esc Key * Esc submenu or functional menu to status menu *Choose displayed parameter circularly under running or stop interface;...
Page 16: Examples Of Parameter Settings
Chapter 3 Keyboard 3-5.Examples of parameter settings 3-5-1. Instructions on viewing and modifying function code JI500 inverter‟s operation pane is three levels menu for parameter setting etc.Three levels: function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The operation is as following: Power-on Shutdown parameter display Change parameter group...
Page 17 Motor parameter auto turning Choose vector control, one must input the motor‟s parameters in the nameplate accurately before running the inverter. JI500 series frequency inverter will match the motor‟s standard parameters according to its nameplate. The vector control is highly depend on motor‟s parameters.
Page 18 Chapter 3 Keyboard b0.04: motor rated frequency b0.05: motor rated speed For asynchronous motors If the motor can NOT completely disengage its load, please select 1 (asynchronous motor parameter static auto turning) for b0.27, and then press the RUN key on the keyboard panel. If the motor can completely disengage its load, please select 2 (asynchronous motor parameter comprehensive auto turning) for b0.27, and then press the RUN key on the keyboard panel, the inverter will automatically calculate the motor‟s following parameters:...
Page 19: Chapter 4 Installation And Commissioning
Diagram 4-1：JI500 Series Each power level installation space requirement JI500 Series frequency inverter heat radiator circulated from bottom to top, when more than one inverter work together, usually mounted side by side. In the case of the need to install them by upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault maybe caused, heat insulation deflector and other objects to be installed.
Page 20: Wiring Diagram
Chapter 4 Installation and commissioning Deflector Cool wind Hot wind Diagram 4-2：Heat insulation deflector up and down installation diagram 4-3. Wiring Diagram Frequency inverter wiring is divided by main circuit and control circuit. Users must properly connect frequency inverter in accordance with the wiring connection diagram showing below.
Page 21 Chapter 4 Installation and commissioning 4-3-1.Wiring diagram Main circuit Control circuit Diagram 4-3：Wiring diagram...
Page 22: Main Circuit Terminal
Chapter 4 Installation and commissioning 4-4. Main circuit terminal 4-4-1.Main circuit terminal arrangement 1.7.5kW~15kW G3 main circuit terminal Diagram 4-4：7.5kW~15kW G3 main circuit terminal 2.18.5kW~22kW G3 main circuit terminal Diagram 4-5：18.5kW~22kW G3 main circuit terminal 3.30kW~37kW G3 main circuit terminal Diagram 4-6：30kW~37kW G3 main circuit terminal 4.45kW~75kW G3 main circuit terminal Diagram 4-7：45kW~75kW G3 main circuit terminal...
Page 23 Chapter 4 Installation and commissioning 5.93kW~110kW G3 main circuit terminal Diagram 4-8：93kW~110kW G3 6.132kW main circuit terminal 132G3/160F3 Diagram 4-9：132kW G3 main circuit terminal 7.160kW～220kW G3 main circuit terminal Diagram 4-10：160kW～220kW G3 main circuit terminal...
Page 24 Chapter 4 Installation and commissioning 8.250kW～400kW G3 main circuit terminal Diagram 4-11：250kW～400kW G3 main circuit terminal 9.450kW~630kW G3 main circuit terminal Diagram 4-12：450kW~630kW G3 main circuit terminal Note: P/+ standard is circuit standard configuration is for the shorted state; if external DC reactor is connected, firstly disconnect and then reconnect.
Page 25: Control Circuit Terminals
Chapter 4 Installation and commissioning 4-5. Control circuit terminals 4-5-1.Control circuit terminals arrangement Control panel control circuit terminals Diagram 4-13：Control panel control circuit terminals 4-5-2.Description of control circuit terminals Category Symbol Name Function Output +10V power supply, maximum output current: 10mA ＋10V power +10V-...
Page 26 Chapter 4 Installation and commissioning Category Symbol Name Function Multi-function 2.Input impedance: 4.7kΩ digital input 2 3.Voltage range with level input: 19.2V to 28.8V;input impedance 3.3kΩ Multi-function digital input 3 Multi-function digital input 4 Multi-function digital input 5 Multi-function digital input 6 Multi-function digital input 7 Multi-function...
Page 27 Chapter 4 Installation and commissioning Category Symbol Name Function COM Terminal Consistent with the COM function on the terminal line。 interface Signal input terminal circuit Switch input and output signal transmission, generally use the shielded cable and wiring short distance as far as possible, good grounding and shielding layer on the inverter side, try not to over 20 m transmission distance.
Page 28: Wiring Precautions
Chapter 4 Installation and commissioning External External Inverter Inverter contactor contactor Shielded cable +24V (Default) +24V (Default) +24V External power supply Inner power PNP connect mode External power supply PNP connect mode Diagram 4-16：Signal input terminal wiring diagram, open collector PNP connection mode Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise it will damage the product.
Page 29: Spare Circuit
Chapter 4 Installation and commissioning ※ When the inverter is additionally equipped with peripherals (filter, reactor, etc.), firstly measure its insulation resistance to ground by using 1000 volt megger, so as to ensure the measured value is no less than 4 megohms. ※...
Page 30: Commissioning
Chapter 4 Installation and commissioning 4-8. Commissioning Commission- Select control manner (setting F0.00) Correctly set motor and Correctly motor parameters encoder parameters F0.00=? Vector control W/PG (Set b0.00-b0.05) Vector control W/O PG (Set b0.00-b0.05,b0.28,etc) Select appropriate Select appropriate Control ac/deceleration time ac/deceleration time (Set F0.13,F0.14) (Set F0.13,F0.14)
Page 31: Chapter 5 Function Parameter
Chapter 5 Function parameter 5-1. Menu grouping Note: “★”: In running status, can not modify the parameter setting “●”: The actual testing data, can not be modified “☆”: In stop and run statuses, both can be changed; “▲”: “Factory parameter”, no change about it. “_”...
Page 32 Chapter 5 Function parameter PID function group To set Built-in PID parameters Virtual DI, Virtual DO Virtual I/O parameter setting Motor parameters To set motor parameter To set password, parameter initialization and parameter Function code management group display Fault query Fault message query 5-1-1.d0Group - Monitoring function group Factory...
Page 33 Chapter 5 Function parameter Show the line speed of DI5 high speed pulse sampling, according to the actual sample pulse d0.21 Linear speed 1m/Min number per minute and E0.07, calculate the line speed value. d0.22 Current power-on time Total time of current inverter power-on d0.23 Current run time Total time of current inverter run 0.1Min...
Page 34 Chapter 5 Function parameter Factory Chan No. Code Parameter name Setting range setting 0.Vector control W/O PG ★ F0.00 Motor control manner 1.Vector control W/ PG 2.V/F control 0.00Hz to F0.19 (maximum ☆ F0.01 Keyboard set frequency 50.00Hz frequency) ★ F0.02 Frequency command resolution 1: 0.1Hz；...
Page 35 Chapter 5 Function parameter Units digit: binding frequency source selection for operation panel command Tens digit: terminal command binding frequency source Binding frequency source for ☆ F0.12 selection (0 to 9, same as units command source digit) Hundreds digit: communication command binding frequency source selection (0 to 9, same as units digit)
Page 36 Chapter 5 Function parameter 1.G type (constant torque load ● F0.27 GF type type) 2.F type (fans/pumps load type) 5-1-3.F1 Group - Input terminals group Factory Chan No. Code Parameter name Setting range setting ★ F1.00 DI1 terminal function selection ★...
Page 37 Chapter 5 Function parameter Units digit: AI1 curve selection Tens digit: AI2 curve selection ☆ F1.24 AIcurve selection Hundreds digit:panel potentiometer curve selection Units digit: setting selection for AI1 less than minimum input 0: corresponding to minimum setting 1: 0.0% Tens digit: setting selection for ☆...
Page 38 Chapter 5 Function parameter ☆ F1.42 Keyboard potentiometer X2 0～100.00% 100.00% 112. Keyboard potentiometer set ☆ F1.43 0～100.00% 113. value Keyboard potentiometer X1 ☆ F1.44 0.00% -100.00%～+100.00% 114. corresponding value Y1 Keyboard potentiometer X2 ☆ F1.45 100.00% -100.00%～+100.00% 115. corresponding valueY2 Bits: 0: Power down protection 1: Power down zero clear...
Page 39 Chapter 5 Function parameter ☆ F2.14 Relay 2 output delay time 0.0s to 3600.0s 0.0s 131. Units digit: SPB switching quantity 0: positive logic 1: anti-logic Tens digit: Relay 1 ☆ F2.15 DO output terminal active status selection 00000 132. Hundreds digit: Hundreds digit: Undefined...
Page 40 Chapter 5 Function parameter 0: Linear acceleration and deceleration 1:S curve acceleration and ★ F3.13 Ac/deceleration mode 150. deceleration A 2:S curve acceleration and deceleration B ★ F3.14 Proportion of S curve start-section 0.0% to (100.0%to F3.15) 30.0% 151. ★ F3.15 Proportion of S curve end-section0.0% to (100.0% to F3.14) 30.0% 152.
Page 41 Chapter 5 Function parameter ☆ F5.04 Speed loop integral T2 0.01s to 10.00s 1.00s 172. F5.02 to F0.19(max. 10.00 ☆ F5.05 switching frequency 2 173. frequency) ☆ F5.06 Speed loop integral 0:valid; 1:invalid 174. ☆ F5.07 Torque limit upper limit source 175.
Page 42 Chapter 5 Function parameter ● F6.09 Total power consumption 0 to 65535 kwh 193. ● F6.10 Product series number Frequency inverter series number 194. ● F6.11 Software version number Control board software version 195. F6.12~ Reserve 196. F6.15 1Kbit/100bit 10bit/1bit ●...
Page 43 Chapter 5 Function parameter Depends ☆ F7.08 Acceleration time 2 0.0s to 6500.0s 211. on models Depends ☆ F7.09 Deceleration time 2 0.0s to 6500.0s 212. on models Depends ☆ F7.10 Acceleration time 3 0.0s to 6500.0s 213. on models Depends ☆...
Page 44 Chapter 5 Function parameter Random arrivals frequency 0.00Hz to F0.19 (maximum ☆ F7.28 50.00Hz 231. detection value 1 frequency) Random arrivals frequency 0.00% to 100.0% (maximum ☆ F7.29 0.0% 232. detection width 1 frequency) Random arrivals frequency 0.00Hz to F0.19 (maximum ☆...
Page 45 Chapter 5 Function parameter AI1 input voltage ☆ F7.51 F7.50 to 10.00V 6.8V 254. protection upper limit F7.52~ Reserve 255. F7.53 Bits: 0: forward 1: reverse 2: determine the direction from the main termina Ten bits: 0: restore to the previous state after ☆...
Page 46 Chapter 5 Function parameter ☆ F8.09 Short to ground protection 0:Invalid 1: Valid 266. ☆ F8.10 Number of automatic fault reset 0 to 32767 267. Fault DO action selection during 0: OFF ☆ F8.11 268. automatic fault reset 1: ON ☆...
Page 47 Chapter 5 Function parameter digit) Tens digit:User-defined fault 2(Err.28) (same as F8.17 units digit) Hundreds digit: Power-on time arrival (Err.29) ( same as F8.17 units digit) Thousands digit: Load drop (Err.30) 0: Free stop 1: stop at select mode 2:Deceleration to 7% of the rated motor frequency and then continue running, automatically return to the set frequency to...
Page 48 Chapter 5 Function parameter momentary power cut deceleration Recovery voltage judgment time ☆ F8.28 0.00s to 100.00s 283. of momentary power cut Judgment voltage of momentary 50.0% to 100.0% (standard ☆ F8.29 284. power cut action bus voltage) ☆ F8.30 Load drop protection selection 0: Invalid 1: Valid 1.0s...
Page 49 Chapter 5 Function parameter Speed/torque control mode 0: speed control 1: torque ★ FA.00 299. selection control 0: keyboard setting (FA.02) 1: Analog AI1 setting 2: Analog AI2 setting 3: Panel potentiometer setting Torque setting source selection ★ 4: High-speed pulse setting FA.01 300.
Page 50 Chapter 5 Function parameter 5-1-14.FC Group - Extended parameter group Factory Chan No. Code Parameter name Setting range setting FC.00 Undefined 317. ☆ FC.01 Proportional linkage coefficient 0.00 to 10.00 318. ☆ FC.02 PIDstart deviation 0.0 to 100.0 319. 5-1-15.E0 Group - Wobbulate, fixed-length and counting Factory Chan No.
Page 51 Chapter 5 Function parameter ☆ 7-stage speed setting 7X -100.0% to 100.0% 0.0% E1.07 339. ☆ 8-stage speed setting 8X -100.0% to 100.0% 0.0% E1.08 340. ☆ 9-stage speed setting 9X -100.0% to 100.0% 0.0% E1.09 341. ☆ 10-stage speed setting 10X -100.0% to 100.0% 0.0% E1.10...
Page 52 Chapter 5 Function parameter ☆ 7 stage ac/deceleration time selection 0 to 3 E1.33 365. ☆ 8 stage running time T8 0.0s(h) to 6500.0s(h) 0.0s(h) E1.34 366. ☆ 8 stage ac/deceleration time selection 0 to 3 E1.35 367. ☆ 9 stage running time T9 0.0s(h) to 6500.0s(h) 0.0s(h) E1.36...
Page 53 Chapter 5 Function parameter 6: Multi-stage command reference ☆ E2.01 PID keyboard reference 0.0% to 100.0% 50.0% 385. ☆ E2.02 PID feedback source 0 to 8 386. ☆ 0: positive E2.03 PID action direction 1: negative 387. ☆ E2.04 PID setting feedback range 0 to 65535 1000 388.
Page 54 Chapter 5 Function parameter Maximum deviation of twice ☆ E2.25 0.00% to 100.00% 1.00% 409. outputs(forward) Maximum deviation of twice ☆ E2.26 0.00% to 100.00% 1.00% 410. outputs(backward) Computing status after PID 0: stop without computing ☆ E2.27 411. stop 1: stop with computing E2.28 reserved 412.
Page 55 Chapter 5 Function parameter Panel potentiometer as a function E3.09 0 to 50 426. selection of DI Units digit：AI1 0:High level effectively 1:Low level effectively Tens digit:AI2(0 to 1,same as ★ E3.10 AI as DI effective mode selection 427. units digit) Hundreds digit: Panel potentiometer(0 to 1,same as units digit)
Page 56 Chapter 5 Function parameter Depends ★ Rated voltage 1V to 2000V b0.02 441. on models 0.01A to 655.35A (inverter power ≦ 55kW) Depends ★ Rated current b0.03 442. 0.1A to 6553.5A (inverter rate> on models 55kW) 0.01Hz to F0.19 (maximum Depends ★...
Page 57 Chapter 5 Function parameter 0: no operation 1: asynchronous motor parameters still auto tunning 2: asynchronous motor parameters comprehensive auto ★ b0.27 Motor parameter auto tunning tunning 455. 11: synchronous motor parameters still auto tunning 12: synchronous motor parameters comprehensive auto tunning 0: ABZ incremental encoder 1: UVW incremental encoder...
Page 58 Chapter 5 Function parameter ☆ y0.01 User password 0 to 65535 465. Units digit: d group display selection 0: not displays 1: displays Tens digit: E group display selection(the same above) Function Hundreds digit:b group display selection(the ★ y0.02 parameter group 11111 466.
Page 59 Chapter 5 Function parameter 23: Motor short to ground 24: Reserved 25: Reserved 26: Running time arrival 27: Custom fault 1 28: Custom fault 2 29; Power-on time arrival 30: Load drop 31: PID feedback loss when running 40: Fast current limiting timeout 41: Switch motor when running...
Page 60: Function Parameter Description
Chapter 5 Function parameter ● y1.19 Power-on time of the second fault 488. ● y1.20 Running time of the second fault 489. y1.21 Reserve 490. y1.22 Reserve 491. ● y1.23 Frequency of the first fault 492. ● y1.24 Current of the first fault 493.
Page 61 Chapter 5 Function parameter 9 8 7 6 5 4 3 2 1 0 Reserved Reserved DI1 the sequence of the input terminal Diagram 5-1: d0.08 DO output status DO output status, this value is a hexadecimal digits. The table listed each output terminal status sequence for each bit: 0 to 10 bits Output terminal status...
Page 62: Basic Function Group: F0.00-F0.27
Chapter 5 Function parameter d0.23 Current run time 0.1Min Total time of current inverter run d0.24 High-speed pulse input pulse frequency High-speed pulse input frequency display, unit: 1hz d0.25 Communication set value 0.01% Frequency, torque or other command values set by communication port d0.26 Encoder feedback speed 0.01Hz...
Page 63 Chapter 5 Function parameter Refers to the closed-loop vector control, motor encoder client must be installed , the drive must be matching with the same type of PG encoder card . Suitable for high-precision speed control or torque control . An inverter can drive only one motor. 2:V/F control Suitable for less precision control applications, such as fan and pump loads .One inverter can be used for several motors at the same time.
Page 64 Chapter 5 Function parameter 2: Analog AI1 setting 3: Analog AI2 setting 4: Panel potentiometer setting 6: Multi-speed operation setting When multi-stage command operation mode is selected, the different input state combination of DI terminal correspond to the different set frequency value. JI500 can set up more than 4 multi- stage command terminals and 16 statuses, and any 16 "multi-stage commands "can be achieved correspondence through E1 group function code, the "multi-stage command"...
Page 65 Chapter 5 Function parameter auxiliary setting Relative to master frequency source 2 ☆ F0.06 Frequency source auxiliary setting range 0% to 150% When the frequency source is set to "frequency overlay"(i.e. F0.07 is set to 1, 3 or 4), these two parameters are used to determine the range of adjustment of frequency source auxiliary setting.
Page 66 Chapter 5 Function parameter 0: frequency source master setting + frequency source auxiliary setting The sum of frequency source master setting plus frequency source auxiliary setting is used as command frequency Achieve frequency overlay reference function. 1: frequency source master setting - frequency source auxiliary setting The difference of frequency source master setting minus frequency source auxiliary setting is used as command frequency 2: MAX (master and auxiliary) take the largest absolute value in frequency source master...
Page 67 Chapter 5 Function parameter 3.keyboard+communication command control Operation panel and communication command control. 4.keyboard+terminal block+communication command control Operation panel、terminal block and communication command control. Keyboard command binding frequency Units digit source selection Not binded Keyboard set frequency Binding Panel potentiometer frequency High-speed pulse setting ☆...
Page 68 Chapter 5 Function parameter The adjustment of carrier frequency refers to that the inverter automatically adjusts the carrier frequency according to the radiator temperature, so as to reduce the carrier frequency .when the radiator temperature rises, and to restore the carrier frequency when the radiator temperature reduces.
Page 69: Input Terminal：f1.00-F1.46
1: Suitable for constant torque load 2: Suitable for variable torque load (fans, pumps load) 5-2-3.Input terminal：F1.00-F1.46 JI500 series inverter comes standard with eight multifunctional digital input terminals (where DI5 can be used as high-speed pulse input terminal), three analog input terminals.
Page 70 Chapter 5 Function parameter Forward JOG(FJOG) FJOG means Forward JOG running, RJOG means Reverse JOG running. For Jog running frequency and Jog Ac/deceleration time, please refer to the description of the function code F7.00, Reverse JOG(RJOG) F7.01, F7.02. Modify frequency increment/decrement command when the Terminal UP frequency is referenced by external terminal.
Page 71 Chapter 5 Function parameter When PLC pauses and runs again, this terminal is used to reset 23 PLC status reset the inverter to the initial state of simple PLC. When the inverter outputs at center frequency. Wobbulate will 24 Wobbulate pause pause 25 Counter input Input terminal of the count pulse...
Page 72 Chapter 5 Function parameter Switch between speed control mode and torque control mode Speed control / under vector control mode. If the terminal is invalid, the inverter torque control will run at the mode defined by FA.00 (speed/torque control switching mode);...
Page 73 Chapter 5 Function parameter Two-wire type 2 Three-wire type 1 Three-wire type 2 This parameter defines four different modes to control inverter operation through external terminals.0: Two-wire type 1 This mode is the most commonly used two-wire mode. The forward/reverse operation of motor is determined by terminal DIx, DIy.
Page 74 Chapter 5 Function parameter To stop, you must disconnect DIn terminal signals Of which, DIx, DIy and DIn are the multi- function input terminals of DI1 to DI10, DIx and DIy are for active pulse, DIn is for active level. Forward run Three-wire operation control...
Page 75 Chapter 5 Function parameter greater filter time, the slower analog detection response, the proper setting method depends on the actual application. In the different applications, the 100.0% of analog setting vary from the meaning of its corresponding nominal value, please refer to the description of each application for details. The three legends are for two typical settings.
Page 76 Chapter 5 Function parameter 3 analog input can respectively select any one of 3 curves. Curve 1, curve 2 and curve 3 are 2-point curve, they are set in F1 function code. Units AI1 Below the minimum input setting selection digit Corresponding to the minimum input set AIinput...
Page 77 Chapter 5 Function parameter DI8 Terminal active state set Hundreds digit (0~1,same as the units digit) DI9 Terminal active state set Thousands digit (0~1,same as the units digit) Ten Thousands DI10 Terminal active state set digit (0~1,same as the units digit) For setting the digital input terminal of the active mode.
Page 78: Output Terminal Group：f2.00-F2.19
Chapter 5 Function parameter Cleared at the end of down time Hundreds digit Reserve Thousands digit Reserve 5-2-4.Output terminal group：F2.00-F2.19 Factory Code Parameter name Setting range setting High speed pulse output SPB terminal output ☆ F2.00 selection Switching output SPB terminals are programmable multiplex terminal can be used as high-speed pulse output terminal, it can also be used as open collector output terminal.
Page 79 Chapter 5 Function parameter When the set frequency exceeds the upper limit frequency or Limited in frequency lower frequency, and output frequency is beyond the upper limit frequency or lower limit frequency, output ON signal. Drive under the speed control mode, when the output torque Torque limiting reaches the torque limit, the inverter is stall protection status, while the output ON signal.
Page 80 Chapter 5 Function parameter When the inverter failure, and the failure of the process to Alarm output continue to run mode, the inverter alarm output. When the motor temperature reaches F8.35 (motor overheat Motor overtemperature pre-alarm threshold), the output ON signal. (Motor temperature pre-warning can be viewed at d0.41) Current running time of...
Page 81: Start And Stop Control Group：f3.00-F3.15
Chapter 5 Function parameter defined in units digit) Hundreds digit Reserve SPA Terminal active state settings Thousands digit (0 to 1, as defined in units digit) Tens thousand Relay 2 active setting (0 to 1, as digit defined in units digit) Define the output terminal SPA, SPB, relay 1, relay 2 output logic.
Page 82 Chapter 5 Function parameter it is required to accurately set the parameters of motor b0 group. 2: Asynchronous motor pre-excitation start It is valid only for asynchronous motors, used to firstly create magnetic field before the motor running. Please refer to the instructions of function code F3.05, F3.06 for pre-excitation current and pre-excitation time If the pre-excitation time is set to 0, the inverter will cancel the pre-excitation process, and starts from the start frequency.
Page 83 Chapter 5 Function parameter ☆ F3.09 DC waiting time 0.0s~100.0s 0.0s ☆ F3.10 Stop braking current 0%~100% ☆ F3.11 Stop braking time 0.0s~100.0s 0.0s DC Start Frequency: deceleration stop process, when the operating frequency to reduce the frequency to start DC braking process. DC waiting time: at the operating frequency is reduced to shutdown DC brake starting frequency, the inverter will stop output for some time, and then start DC braking process.
Page 84: V/F Control Parameters: F4.00-F4.14
Chapter 5 Function parameter ★ F3.15 Proportion of S curve end-section 0.0%~(100.0%~F3.14) 30.0% Output frequency(Hz) Set frequency (f) Time(t) Schematic diagram of S curve ac/deceleration A Diagram 5-10: Output frequency(Hz) Set frequency (f) Rated frequency (fb) Time(t) Schematic diagram of S curve ac/deceleration B Diagram 5-11: The function code F3.14 and F3.15 respectively defined the proportion of start-section and the proportion of end-section for S curve acceleration and deceleration A，the two function code...
Page 85 Chapter 5 Function parameter 2: square V/F,Suitable for fans, pumps and centrifugal loads. 3 to 8: V/F relationship curve between linear V/F and square V/F. 10:VF separate completely mode. In this mode, the output frequency and output voltage is separated completely, no any relationship at all, the output frequency controlled by frequency source setting , but output voltage determined by F4.12 setting.(V/F separate voltage supply source ).V/F separated completely mode can suitable for in inductive heating, inverter power supply, torque motor, etc applications.
Page 86 Chapter 5 Function parameter overheating even burnt, the inverter may appear overcurrent stall or overcurrent protection. Voltage% Frequency V1-V3: Voltage percentage of stage 1-3 to multi-speed V/F F1-F3: Frequency percentage of stage 1-3 to multi-speed V/F Vb: Rated motor voltage Fb: Rated motor operating frequency Schematic diagram of multi-point V/F curve setting Diagram 5-13:...
Page 87: Vector Control Parameters: F5.00-F5.15
Chapter 5 Function parameter Simple PLC Communications given Analog AI3 setting 100.0% Corresponding to the motor rated voltage(b0.02) V/F separation voltage digital ☆ 0V to rated motor voltage F4.13 setting ☆ V/F separation voltage rise time 0.0s to 1000.0s 0.0s F4.14 5-2-7.Vector control parameters: F5.00-F5.15 F5 function code is only valid to vector control, invalid to V/F control...
Page 88: Keyboard And Display: F6.00-F6.19
Chapter 5 Function parameter Function code F5.08 setting Panel potentiometer setting Torque limit source under speed ☆ High-speed pulse setting F5.07 control mode Communication setting Min(AI1, AI2) Max(AI1, AI2) AI3 setting Upper limit digital setting for lower ☆ 0.0% to 200.0% 150.0% F5.08 torque under speed control mode...
Page 89 Chapter 5 Function parameter parameters 1 DO Output Running frequency (Hz) Set frequency AI1 Voltage (Hz) AI2 Voltage Bus voltage Output voltage Reserve Output current Count (kW) Output power Length Output torque Load speed DI Input status PID Setting The figure is theRunning status 1 Diagram 5-15: If the above parameters need to be displayed in operation, firstly set its position to 1, and then set at F6.01 after converting the binary number to the hexadecimal number.
Page 90 Chapter 5 Function parameter There are 32 parameters available for viewing, select desired status parameters according to F6.01, F6.02 binary parameter values, the display order starts from the lowest level of F6.01. ☆ F6.03 Stop status display parameters 0x0001~0xFFFF 0033 Setting frequency (Hz) Length...
Page 91 Chapter 5 Function parameter output power corresponding relation. UP key is defined as add function key UP key is defined free stop UP key is defined Forward running UP key is defined Reverse running Multifunction ☆ F6.18 key definition 1 UP key is defined Forward Jog running UP key is defined Reverse Jog running UP key is defined UP function key...
Page 92: Auxiliary Function: F7.00-F7.54
Chapter 5 Function parameter "A.50.00. No function jog running shift key QUICK ☆ F6.21 Function forward/Reverse running switching Selection UP/DOWN setting remove Free stop commands switch orderly 1:Jog running: press QUICK key , the inverter will make jog running in the default direction. 2:Shift key : Choose displayed parameter circularly under running or stop interface 3:Forward/Reverse running switching: it can complete the request of forward/Reverse running, it is effective under the keyboard command.
Page 93 Chapter 5 Function parameter Invalid Jump frequency availability during ☆ F 7. 07 ac/deceleration process Valid The function code is used to set whether the jump frequency is active or not in the process of acceleration and deceleration. If it is set to active, when the operating frequency is in the jump frequency range, the Actual operating frequency will skip the set jump frequency boundary.
Page 94 Chapter 5 Function parameter Schematic diagram of switching between acceleration and deceleration Diagram 5-20: If the operating frequency is less than F7.14, select acceleration time 2; otherwise select acceleration time 1. For the above figure in the process of deceleration, if the operating frequency is more than F7.15, select deceleration time 1;...
Page 95 Chapter 5 Function parameter command is active again, the inverter will respond. In addition, if the parameter is set to 1, and if the running command is active when the inverter resets fault, the inverter will not respond to the running command, you must firstly cancel the running command in order to eliminate running protection status.
Page 96 Chapter 5 Function parameter arrival. Frequency detection value 0.00Hz~F0.19(maximum frequency) 50.00Hz ☆ F7.26 (FDT2) Frequency detection hysteresis ☆ F7.27 5.0% 0.0%~100.0%(FDT2 level) value (FDT2) The frequency detection function is same as FDT1 exactly, please refer to the instructions of FDT1 or function codes F7.23, F7.24. 0.00Hz to F0.19 (maximum Random arrivals frequency ☆...
Page 97 Chapter 5 Function parameter Output Current overrun ☆ F7.35 0.00s 0.01s~360.00s detection delay time Output current Overrun value of output current F7.34 Time(t) Output current overrun detection signal Time(t) Output current overrun detection delay time F7.35 Schematic diagram of output current overrun detection signal Diagram 5-26: When the inverter's output current is more than or overrun the detection point and lasts for longer than the delay time of software overcurrent point detection, the inverter's multifunction DO...
Page 98: Fault And Protection:f8.00-F8.35
Chapter 5 Function parameter Panel potentiometer Analog input range 100% corresponds to F7.44 ★ F7.44 Timing run time 0.0Min~6500.0Min 0.0Min The group of parameters are used to complete the inverter timing run function. If F7.42 timing function is active, the inverter starts as the timer starts, when the set timing run time is reached, the inverter automatically shut down, at the same time the multi-function DO will output ON signal.
Page 99 Chapter 5 Function parameter ac/deceleration. The greater this value, the stronger inhibition overcurrent capability Under the premise that the overcurrent does not occur, the best is the smaller gain setting. For the small inertia load, the overcurrent stall gain should be small, otherwise which cause the slower system dynamic response.
Page 100 Chapter 5 Function parameter Select whether the output phase loss protection is done or not. Invalid Power-on short ☆ F8.09 circuit to ground Valid You can detect whether the motor is shorted to ground when the inverter is powered on. If this function is active, the inverter's UVW terminal will output voltage after power-on for a while.
Page 101 Chapter 5 Function parameter Tens digit function code read and write abnormal (Err.21) Free stop Stop at the selected mode Hundreds digit Reserved Thousands digit Motor overheating (Err.45) ( same as F8.17 units digit) Ten thousands Running time arrival(Err.26)( same as digit F8.17 units digit) User-defined fault 1(Err.27) ( same as...
Page 102 Chapter 5 Function parameter Deceleration Deceleration and stop Frequency switching points for ☆ F8.27 50.0%~100.0% momentary power cut deceleration Recovery voltage judgment time of ☆ F8.28 0.50s 0.00s~100.00s momentary power cut Judgment voltage of momentary power 50.0%~100.0%(standard bus ☆ F8.29 80.0% voltage) Recovery voltage judgment time F8.28...
Page 103: Communication Parameter: F9.00-F9.07
Chapter 5 Function parameter ☆ F8.33 motor temperature sensor type 0：Invalid；1：PT100 detect Motor temperature sensor signal, need to connect to the panel S1, S2, GND terminal. ☆ F8.34 motor over heat protection value 0~200 ☆ F8.35 Motor overheating forecasting warning threshold 0~200 When the motor temperature more than motor overheating protection valve value F8.34, frequency converter fault alarm, and according to the selected fault protection action way.
Page 104: Torque Control Parameters Fa.00-Fa.07
Chapter 5 Function parameter PPO2 format PPO3 format PPO5 format 0.01A Communication read ☆ F9.06 current resolution 0.1A Modbus communication card Profibus communication card Communication card ☆ F9.07 type Reserved CAN bus communication card 5-2-12.Torque control parameters FA.00-FA.07 Factory Change Code Parameter name Setting range...
Page 105: Control Optimization Parameters: Fb.00-Fb.09
Chapter 5 Function parameter works under the speed control mode, the other inverter as the auxiliary unit that works under the torque control mode, the Actual output torque of the master unit is used as the torque command of the auxiliary, the torque of the auxiliary needs quickly follow the master unit, so the torque control ac/deceleration time of the auxiliary unit shall be set to 0.00s.
Page 106: Extended Parameter: Fc.00-Fc.02
Chapter 5 Function parameter ☆ Fb.04 Current detection compensation 0~100 Used to set the inverter's current sensing compensation, if the set value is too large, which may reduce the control performance. Generally do not need to be modified. no optimization Vector optimization ★...
Page 107: Wobbulate, Fixed-Length And Counting:e0.00-E0.11
Chapter 5 Function parameter 5-2-15.Wobbulate, fixed-length and counting:E0.00-E0.11 Wobbulate function is suitable for the textile, chemical, and other industries, as well as occasions that needs traverse and winding function. Wobbulate function means that the inverter output frequency swings up and down to set the frequency centering around the set frequency, the locus the operating frequency on the timeline is as shown in figure, which the swing amplitude is set by E0.00 and E0.01, when E0.01 is set to 0, the wobbulate will not work.
Page 108 Chapter 5 Function parameter cycle(E0.03) × (1 - Triangle wave rise time coefficient(E0.04)), unit: second(s). ☆ E0.05 Set length 1000m 0m~65535m ☆ E0.06 Actual length 0m~65535m ☆ E0.07 Pulse per meter 100.0 0.1~6553.5 The above function codes are used to fixed-length control. The length information is sampled through the multi-function digital input terminal, the pulse number sampled by terminal divides the pulse per meter(E0.07), so then the Actual length(E0.06) can be computed out.
Page 109 Chapter 5 Function parameter ☆ E1.07 7-stage speed setting 7X -100.0% to 100.0% 0.0% ☆ E1.08 8-stage speed setting 8X -100.0% to 100.0% 0.0% ☆ E1.09 9-stage speed setting 9X -100.0% to 100.0% 0.0% ☆ E1.10 10-stage speed setting 10X -100.0% to 100.0% 0.0% ☆...
Page 110 Chapter 5 Function parameter Schematic diagram of simple PLC Diagram 5-31: Units digit power-down memory selection power-down without memory power-down with memory Simple PLC power-down ☆ E1.17 memory selection Tens digit stop memory selection stop without memory stop with memory PLC "Power-Down With Memory"...
Page 111: Multi-Stage Command, Simple Plc: E1.00 - E1.51
Chapter 5 Function parameter 0：F0.13、F0.14 2：F7.10、F7.11 1：F7.08、F7.09 3：F7.12、F7.13 S(seconds) ☆ E1.50 Simple PLC run-time unit H(hours) Function code E1.00 reference Analog AI1 reference Analog AI2 reference Panel potentiometer setting Multi-stage command 0 High-speed pulse setting ☆ E1.51 reference manner PID control setting Keyboard set frequency (F0.01) setting, UP/DOWN can be modified...
Page 112 Chapter 5 Function parameter Analog AI1 reference Analog AI2 reference Panel potentiometer setting AI1-AI2 reference High-speed pulse setting ☆ E2.02 PID feedback source Communications reference AI1+AI2 reference MAX(|AI1|, |AI2|) reference MIN (|AI1|, |AI2|) reference Analog AI3 reference This parameter is used to select the process PID feedback signal channel.The feedback value of process PID is also a relative value, the setting range is from 0.0% to 100.0%.
Page 113 Chapter 5 Function parameter ☆ E2.13 Proportional gain KP1 0.0 to 200.0 80.0 ☆ E2.14 Integration time Ti1 0.01s to 10.00s 0.50s ☆ E2.15 Differential time Td1 0.00s to 10.000s 0.000s Proportional gain KP1:Used to decide the extent of the PID regulator, the greater KP1, the greater adjusting extent.
Page 114 Chapter 5 Function parameter Units digit integral separation Invalid Valid ☆ E2.22 PID integral properties whether stop integration when Tens digit output reaches limit continue stop integral Integral separation:If the integral separation is set to active, when the integral pause of multifunction digital DI(function 38) is active, PID integral will stop operations, at the time only the proportional and derivative actions of PID is active.If the integral separation is set to inactive, however the multifunction digital DI is active or inactive, the integral separation will be inactive.
Page 115: Virtual Di、Virtual Do: E3.00 - E3.21
Chapter 5 Function parameter The function code only in automatic frequency reduction (E2.29) when selecting effective use. Feedback value is greater than the given value of frequency converter, inverter frequency reduction to PID (E2.30) stop frequency, the PID testing number began to count, every PID detection time (E2.31) a number of times, when the count reaches the PID testing number (E2.32), the inverter is slowing down.
Page 116 Chapter 5 Function parameter terminal state is effective, VDI1 receive user defined fault 1, inverter then alarm fault no. 27 and shuts down. Example 2. Implement following function: “Inverter run automatically after power-on”. Realize by following settings: set VDI state decided by function code E3.05, set VDI1 function as “FORWARD”...
Page 117: Motor Parameters: B0.00-B0.35
Chapter 5 Function parameter Hundreds digit VDO3(0 to 1，same as above) Thousands digit VDO4(0 to 1，same as above) Ten thousands digit VDO5(0 to 1，same as above) ☆ E3.17 VDO1 output delay time 0.0s 0.0s to 3600.0s ☆ E3.18 VDO2 output delay time 0.0s 0.0s to 3600.0s ☆...
Page 118 Chapter 5 Function parameter only three parameters of b0.06 to b0.08 can be obtained by Asynchronous Motor Parameters Still Auto tuning; however, not only all five parameters but also encoder phase sequence and current loop PI parameters can be obtained by Asynchronous Motor Parameters Comprehensive Auto tuning When modifying the motor's rated power (b0.01) or rated voltage (b0.02), the inverter will automatically calculate and modify the parameter values of b0.06 to b0.10 , and restore these 5...
Page 119 Chapter 5 Function parameter necessary condition of normal operation of synchronous motor, therefore synchronous motor must perform parameters auto tuning for the first installation and before the initial use. 12: synchronous motor parameters comprehensive auto tuning During synchronous motor parameters auto tuning without load , the inverter firstly perform parameters auto tuning with load,and then accelerates up to F0.01 according to the acceleration time F0.13, after a period of time, and then decelerates till stop according to the deceleration time F0.14 to end auto tuning.
Page 120: Function Code Management: Y0.00-Y0.04
Chapter 5 Function parameter two parameters are very important to the operation of asynchronous motors, therefore after the asynchronous motor is first installed, the motor parameter auto tuning must be performed for functioning correctly. speed feedback PG disconnection 0.0s：OFF ★ b0.34 0.0s detection time...
Page 121: Fault Query:y1.00-Y1.30
Chapter 5 Function parameter When y0.01 is set to one any non-zero number, the password protection will take effect. You enter the menu for the next time, you must enter the password correctly, otherwise can not view and modify the function parameters, please keep in mind the set user password. When y0.01 is set to 0, the set user password will be cleared, the password protection function is invalid.
Page 122 Chapter 5 Function parameter 8 Control power failure 28 Custom fault 2 9 Undervoltage 29 Power-on time arrival 10 Inverter overload 30 Off load 11 Motor Overload 31 PID feedback loss when running 12 Input phase loss 40 Fast current limiting timeout 13 Output phase loss 41 Switch motor when running 14 Module overheating...
Page 123 Chapter 5 Function parameter second fault order is: BIT4 BIT2 BIT BIT0 REL2 REL1 Reserve When the output terminal is ON, the corresponding binary bits is 1, OFF is 0, all DI status is converted to the decimal number for display. y1.18 Reserved Power-on time of the second Current power-on time of the last fault...
Page 124: Chapter 6 Troubleshooting
Chapter 6 Troubleshooting JI500 can provide effective protection when the equipment performance is played fully. The following faults may appear in the process of use, please refer to the following table to analyze the possible causes and then trouble shoot. In case of damage to the equipment and the reasons that can not solved, please contact with your local dealers/agents, or directly contact with the manufacturers to seek solutions.
Page 125 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions and without identification of 4.set the voltage to the normal parameters range 3.the deceleration time is too 5.cancel the sudden load short 6.install braking unit and brake 4.the voltage is low resistor 5.suddenly increase the load in the process of...
Page 126 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions 5.the drive panel is abnormal. 6.the control panel is abnormal 1.the type selection of 1.choose the inverter with large inverter is small power level Inverter 2.whether the load is too 2.reduce the load and check the 10 Err.10 overload...
Page 127 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions 4.the host computer is not working properly 1.check and eliminate the 1.input phase loss existing problems in the Contactor fault 2.the drive plate and the peripheral line 17 Err.17 contact are not normal 2.replace the drive, the power board or contactor...
Page 128: Emc (Electromagnetic Compatibility)
Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions inverter is small power level Switch motor Change current motor Switch motor after the inverter when running through the terminal when 41 Err.41 stops fault the inverter is running 1.the setting for Too Large Speed Deviation 1.reasonably set the detection...
Page 129: Emc Directive
Chapter 6 Troubleshooting terms of electromagnetic interference and anti-electronic interference. Electromagnetic interference mainly tests the radiation interference, conduction interference and harmonics interference on the inverter (necessary for civil inverter). Anti-electromagnetic interference mainly tests the conduction immunity, radiation immunity, surge immunity, EFTB(Electrical Fast Transient Burs) immunity, ESD immunity and power low frequency end immunity (the specific test items includes: 1.
Page 130 Chapter 6 Troubleshooting following methods: away from the interference source as far as possible; do not arrange the signal cables with the power cables in parallel and never bind them together; both the signal cables and power cables shall use shielded cables and shall be well grounded; install ferrite magnetic ring (with suppressing frequency of 30 to 1, 000MHz) at the output side of the inverter and wind it 2 to 3 turns;...
Page 131: Chapter 7 Dimension
Chapter 7 Dimension 7-1. Dimension 7-1-1.Product outside drawing, installation size Upper cove plate operation panel Upper cover plate Cooling fan retaining screw Nameplate Cable inlet Air duct inlet Drawing 7-1: Product outside drawing, installation dimension 7-1-2.JI500 series φd Drawing 7-2: 8.5-200kW dimension...
Page 132 Chapter 7 Dimension φd Drawing 7-3: 250kW～400kWdimension Drawing 7-4: 450kW~630kWdimension Power rating Output Input Output Dimension(mm) Installation...
Page 133 Chapter 7 Dimension power current current dimension (kW) (mm) H H1 D D1 A JI500-7R5G3/011F3 7.5/11 20.5/26 17/25 JI500-011G3/015F3 11/15 26/35 25/32 280 300 190 190 198 140 285 JI500-015G3/018F3 15/18.5 35/38.5 32/37 JI500-018G3/022F3 18.5/22 38.5/46.5 37/45 330 350 210 190 198 150 335 JI500-022G3/030F3 22/30 46.5/62...
Page 134 Chapter 7 Dimension JI500 Keyboard dimension (mm) Drawing 7-5: JI500 Keyboard frame dimension 5- ? 4.2 90° JI500 Keyboard dimension (mm) Drawing 7-6: JI500 Keyboard installation open inlet dimension Outside installation panel open Inside installation panel open T=1.0 1.5mm T=1.0 1.5mm inlet dimension Installation...
Page 135: Chapter 8 Maintenance And Repair
Chapter 8 Maintenance and repair 8-1.Inspection and maintenance During normal use of the inverter, in addition to routine inspections, the regular inspections are required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6 months), please refer to the following table to implement the preventive measures. Check Date Check Check...
Page 136: Storage
Chapter 8 Maintenance and Repair Filter capacitor 4 to 5 years Printed circuit board(PCB) 5 to 8 years 8-3.Storage The following actions must be taken if the inverter is not put into use immediately(temporary or long-term storage) after purchasing: ※ It should be store at a well-ventilated site without damp, dust or metal dust, and the ambient temperature complies with the range stipulated by standard specification ※...
Page 137: Measuring And Readings
Chapter 8 Maintenance and Repair Voltage Inverter AC 380V Drawing 8-1:380V Drive equipment charging circuit example 8-5.Measuring and readings ※ If a general instrument is used to measure current, imbalance will exists for the current at the input terminal. generally, the deviation is not more than 10%, that is normal. If the deviation exceeds 30%, please inform the original manufacturer to replace rectifier bridge, or check if the deviation of three-phase input voltage is above 5V or not.
Page 138: Chapter 9 Options
Chapter 9 Options User can additionally install peripheral devices based on the different application conditions and requirements for this series of product, and its wiring diagram is as follows: Three-phase AC power Please use the power supply meeting the specifications of the inverter. Molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELCB)
Page 139: Expansion Cards
Chapter 9 Options 9-1.Expansion cards If the extended function (RS485 card, PG card, Canbus card, etc.)for other functional modules is needed, please specify the functional module card you want when ordering. 9-2.AC input reactor AC input reactor can inhibit high harmonics of the inverter input current, significantly improving power factor of the inverter.
Page 140 Chapter 9 Options ACL-0060-EISCL-EM24 7.28 2.00% 0.24 120/72/8.5*20 ACL-0090-EISCL-EM16 7.55 2.00% 0.16 120/72/8.5*20 ACL-0120-EISCL-EM12 10.44 2.00% 0.12 120/92/8.5*20 ACL-0150-EISH-EM11B 14.8 2.00% 0.095 182/76/11*18 ACL-0200-EISH-E80UB 19.2 2.00% 0.07 182/96/11*18 ACL-0250-EISH-E65UB 22.1 2.00% 0.056 182/96/11*18 ACL-0290-EISH-E50UB 28.3 2.00% 0.048 214/100/11*18 ACL-0330-EISH-E50UB 28.3 2.00% 0.042 214/100/11*18 ACL-0390-EISH-E44UB...
Page 141: Ac Output Reactor
Chapter 9 Options ACL-0800-EISA-E32U 630/750 2.00% 0.032 225/175/15*25 ACL-0950-EISA-E27U 2.00% 0.027 225/175/15*25 ACL-1200-EISA-E21U 900/1000 1200 2.00% 0.021 225/200/15*25 9-3.AC output reactor When the connection wire from the inverter to the motor is longer (over 20 meters), it is used to inhibit over-current caused due to the distributed capacitance.
Page 142: Dc Reactor
Chapter 9 Options OCL-0800-EISH-FbF0 60.8 1.00% 0.0087 260/175/12*20 OCL-1000-EISH-E4F0 1000 61.5 1.00% 0.007 260/175/12*20 OCL-1200-EISH-E4F0 1200 1.00% 0.0058 275/175/12*20 OCL-1600-EISH-E3F0 1600 1.00% 0.0043 275/175/12*20 690V voltage series OCL-0015-EISA-EM85 1.00% 0.85 120/72/8.5*20 OCL-0025-EISA-EM51 1.00% 0.51 120/72/8.5*20 OCL-0035-EISA-EM36 1.00% 0.36 120/85/8.5*20 OCL-0055-EISA-EM23 1.00% 0.23 120/107/8.5*20...
Page 143: Input Filter
Chapter 9 Options DCL-0023-EIDH-E3M6 87/70/6*11 DCL-0033-EIDH-E2M0 87/70/6*11 DCL-0033-EIDH-E2M0 87/70/6*11 DCL-0040-EIDH-E1M3 18.5 87/70/6*11 DCL-0050-EIDH-E1M1 1.08 95/85/8.4*13 DCL-0065-EIDH-EM80 111/85/8.4*13 DCL-0078-EIDH-EM70 111/85/8.4*13 DCL-0095-EIDH-EM54 0.54 111/85/8.4*13 DCL-0115-EIDH-EM45 0.45 125/90/9*18 DCL-0160-UIDH-EM36 0.36 100/98/9*18 DCL-0180-UIDH-EM33 0.33 100/98/9*18 DCL-0250-UIDH-EM26 0.26 176/115/11*18 DCL-0250-UIDH-EM26 0.26 176/115/11*18 DCL-0340-UIDH-EM17 0.17 176/115/11*18 DCL-0460-UIDH-EM09 0.09 191/115/11*18...
Page 144: Output Filter
Chapter 9 Options 310/170/107 280/142.5/Φ8.5*14 7 YX82G6D-80A-S 310/170/107 280/142.5/Φ8.5*14 8 YX82G6D-100A-S 380 310/170/107 280/142.5/Φ8.5*14 9 YX82G6D-120A-S 380 352/185/112 325/151/Φ8.5*14 10 YX82G7D-150A-S 380 352/185/112 325/151/Φ8.5*14 11 YX82G7D-200A-S 380 380/220/155 228/195/Φ12 12 YX82G8-400A-B 9-6.Output filter Power Rated Installation Item Voltage N.W. dimension Model rating current...
Page 145: Main Circuit Breaker (Mccb), Contactor, Wire
Chapter 9 Options 2.380V 30kW and above models external braking unit and braking resistor selection: Braking unit Braking resistor(braking torque 150%) Inverter power(kW) model Quantity(pcs) model Quantity(pcs) 20Ω/6000W 16Ω/9600W PB6024 13.6Ω/9600W 10Ω/12000W 6.8Ω/12000W 6.8Ω/12000W PB6034 6.8Ω/12000W 6.8Ω/12000W PB6034 6.8Ω/12000W 6.8Ω/12000W PB6034 6.8Ω/12000W 9-8.Main Circuit Breaker (MCCB), Contactor, Wire...
Page 146 Chapter 9 Options 1.Power cables The dimension of input power cable and motor cable should meet the local provision: Input power cable and motor cable should bear the related load current. The maximum rated temperature margin conditions of the motor cable should not be sustained below 70 degrees.
Page 147 Chapter 9 Options For low-voltage digital signals, double-shielded cable is the best choice, but can also be a single- shielded or unshielded twisted pair, as shown in Figure 2, however, the frequency of the signal, it can only use a shielded cable. Relay cable need to use cables with metal braid shield.
Page 148: Chapter 10 Warranty
Chapter 10 Warranty The product quality shall comply with the following provisions: 1. Warranty terms 1-1. The product from the user the date of purchase, the warranty period of 12 months (limited to domestic market). 1-2. Export products and non-standard products warranty period is 12 months or according to the agreement of warranty execution.
Page 149: Appendix I Rs485 Communication Protocol
Appendix I RS485 Communication protocol I-1 Communication protocol I-1-1 Communication content This serial communication protocol defines the transmission information and use format in the series communication Including: master polling( or broadcast) format; master encoding method, and contents including: function code of action, transferring data and error checking. The response of slave also adopts the same structure, and contents including: action confirmation, returning the data and error checking etc.
Page 150 NOTE: The terminal resistor of 485 decides valid or invalid through the control board (No. 485) jumper I-1-2 Protocol description JI500 series inverter communication protocol is a asynchronous serial master-slave communication protocol, in the network, only one equipment(master) can build a protocol (known as “Inquiry/Command”). Other equipment(slave) only can response the "Inquiry/Command"of master by providing data or perform the corresponding action according to the "Inquiry/Command"of...
Page 151 Appendix I The allowable characters for transmitting are hexadecimal 0 ... 9, A ... F. The networked devices continuously monitor network bus, including during the silent intervals. When the first field (the address field) is received, each device decodes it to find out if it is sent to their own. Following the last transmitted character, a silent interval of at least 3.5 characters marks the end of the message.
Page 152 Appendix I Data F002H high-order Data F002H low-order Data F003H high-order Data F003H low-order CRC CHK low-order CRC CHK values are to be calculated CRC CHK high-order Command Code: 06H, write a word. For example: Write 5000(1388H)into the address F013H of the inverter with slave address 02H.
Page 153 Appendix I while(length--) crc_value^=*data_value++; for(i=0;i<8;i++) if(crc_value&0x0001) c r c _ v a l u e = (c r c _ v a l u e > > 1 )^0xa001; else crc_value=crc_value>>1; return(crc_value); I-3 Definition of communication parameter address The section is about communication contents, it‟s used to control the operation, status and related parameter settings of the inverter.
Page 154 Appendix I *Communication set value(- PID feedback 1000 1011 10000 to10000)(Decimal) 1001 1012 Running frequency PLC step High-speed pulse input frequency, unit: 1002 1013 Bus voltage 0.01kHz 1003 1014 Output voltage Feedback speed, unit:0.1Hz 1004 1015 Output current Remaining run time 1005 1016 Output power...
Page 155 Appendix I C000 ***** Digital output terminal control: (write only) Command address Command content BIT0: SPA output control BIT1: RELAY2 output control 2001 BIT2 RELAY1 output control BIT3: Manufacturer reserves the undefined BIT4: SPB switching quantity output control Analog output DA1 control: (write only) Command address Command content 2002...
Page 156 Appendix I 001F: PID feedback loss when running 0028: Fast current limiting timeout 0029: Switch motor when running fault 002A: Too large speed deviation 002B: Motor overspeed 002D: Motor overtemperature 005A: Encoder lines setting error 005B: Missed encoder 005C: Initial position error 005E: Speed feedback error Data on communication failure information description (fault code): Communication fault address Fault function description...
Page 157: Appendix Ii Description On Proportion Linkage Function
Appendix II Description on proportion linkage function II-1.Function Proportional linkage master: Communication address of master =248 Proportional linkage slave: Communication address of slave =1 to 247 If you want to use proportion linkage function, master parameters setting as follows: F9.00 Baud rate Same as slave F9.01 Data format Same as slave...
Page 158 Appendix II System wiring diagram： (L1) U (T1) Main machine 380V 50/60Hz Frequency S (L2) V (T2) inverter Three-phase input T (L3) JI500 W (T3) 8 8 8 8 8 1：Foreward +10V 2：Reverse 0 +10V 1K/2W E(PE) 485+ 485- (L1) Slave 1 U (T1) 380V 50/60Hz...
Page 159 Appendix III How to use universal encoder expansion card III-1 Overview JI500 is equipped with a variety of universal encoder expansion card (PG card), as an optional accessory, it is necessary part for the inverter closed-loop vector control, please select PG card according to the form of encoder output, the specific models are as follows: Options Description...
Page 160 Appendix III Maximum frequency 500kHz ≤7V Input differential signal amplitude JI500_PG3 terminal description Item Label Item Label Description Description A+ Encoder output A signal positive V+ Encoder output V signal positive A- Encoder output A signal negative V- Encoder output V signal negative B+ Encoder output B signal positive W+ Encoder output W signal positive B- Encoder output B signal negative...
Page 161 Appendix IV CAN bus communication card use description IV-1.Overview CAN bus communication card is suitable for all series of JI500 frequency inverters.Protocol details,please refer to《CAN bus communication protocol》document. IV-2.Mechanical installation and terminal functions IV-2-1 Mechanical installation modes: Diagram IV-1: CAN bus communication card‟s installation on SCB IV-2-2 Terminal function Terminal Class...
Page 162 Appendix V: Instruction of Profitbus –DP communication card V-1.Outline 9KDP1 meet the international standard PROFIBUS fieldbus, our 9K series inverter use it together to achieve the drive to become a part of fieldbus complete control of real fieldbus. Before using this product, please carefully read this manual V-2 Terminal function DIP switch description V-2-1...
Page 163 Appendix V frequency converter LED is lit, flashing indicates the connection is intermittent serial port connect (for interference), and drive off when a serial connection is light unsuccessful (You can check the baud rate setting) DP Profibus master card and connect normal state of the DP card and indicator is lit.
Page 164 Product Information Feedback Dear user: Thank you for your interest in and purchasing our products! In order to better serve you, we want to be able to timely get your personal information and the related information of the purchased products so as to understand your further demands for our products, we would appreciate your valuable feedback.

Powtran JI500 Series Manual

Chapter 1.Inspection And Safety Precautions

Chapter 2 Standard Specifications

Chapter 3 Keyboard

Chapter 4 Installation and Commissioning

Chapter 5 Function Parameter

Chapter 6 Troubleshooting

Chapter 7 Dimension

Chapter 8 Maintenance and Repair

Chapter 9 Options

Chapter 10 Warranty

Appendix I RS485 Communication Protocol

Appendix II Description on Proportion Linkage Function

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