Page 1
Installation Guide PTP 820 RFU-S System Release 10.9...
Page 2
Accuracy While reasonable efforts have been made to assure the accuracy of this document, Cambium Networks assumes no liability resulting from any inaccuracies or omissions in this document, or from use of the information obtained herein. Cambium reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes.
Contents About This Installation Guide ............................v Contacting Cambium Networks ........................... v Purpose ....................................vi Cross references ................................. vi Feedback ....................................vi Problems and warranty ................................vi Reporting problems ................................vi Repair and service ................................vi Hardware warranty ................................vii Security advice ...................................
Page 4
Contents Procedure ....................................2-9 Chapter 3: Connecting the Data and Power Cables ..................3-1 Grounding the Cables ................................3-2 Power Source ................................... 3-4 Surge Protection ..................................3-4 Available Cable Options ...............................3-5 Fiber Optic Cables - Single Mode ..........................3-5 DC Cable and Connector .............................3-5 Cat-5e Cable and Specifications ..........................3-5 Outdoor CAT-5e Cable Specifications ........................
Page 5
List of Figures List of Figures Figure 1 RFU-S ....................................1-5 Figure 2 Coupler/Splitter ................................1-5 Figure 3 OMT ..................................... 1-5 Figure 4 Remote Pole Mount ..............................1-5 Figure 5 Remote Dual Pole Mount ............................1-5 Figure 6 Twist ....................................1-5 Figure 7 RFU-S Data and Power Interfaces..........................
Page 6
List of Tables List of Tables Table 1: Component Kits – 6 – 18 GHz ............................1-5 Table 2: Component Kits – 23 – 38 GHz ..........................1-5 Table 3: Remote Mount Component Kits ..........................1-5 Table 4: Unique Installations and Accessories ........................1-5 Table 5: Antenna Circ.
Chapter 3:Connecting the Data and Power Cables • Chapter 4:Generic Installation Procedures • Chapter 5:Installation Procedures per Configuration Type • Chapter 6:RFU-S LEDs • Chapter 7:Installing RFU-S on Third-Party Antenna Adaptors Contacting Cambium Networks Support website: http://www.cambiumnetworks.com/support Main website: http://www.cambiumnetworks.com Sales enquiries: solutions@cambiumnetworks.com Support enquiries: support@cambiumnetworks.com Repair inquiries rma@cambiumnetworks.com...
Purpose Cambium Networks Point-To-Point (PTP) documents are intended to instruct and assist personnel in the operation, installation and maintenance of the Cambium PTP equipment and ancillary devices. It is recommended that all personnel engaged in such activities be properly trained.
Cambium’s standard hardware warranty is for one (1) year from date of shipment from Cambium Networks or a Cambium distributor. Cambium Networks warrants that hardware will conform to the relevant published specifications and will be free from material defects in material and workmanship under normal use and service.
Cautions Cautions precede instructions and are used when there is a possibility of damage to systems, software, or individual items of equipment within a system. However, this damage presents no danger to personnel. A caution has the following format: Caution Caution text and consequence for not following the instructions in the caution.
Disposal of surplus packaging Do not dispose of surplus packaging in landfill sites. In the EU, it is the individual recipient’s responsibility to ensure that packaging materials are collected and recycled according to the requirements of EU environmental law. In non-EU countries In non-EU countries, dispose of Cambium equipment and all surplus packaging in accordance with national and regional regulations.
Caution To avoid malfunctioning or personnel injuries, equipment or accessories/kits/plug-in unit installation, requires qualified and trained personnel. Changes or modifications not expressly approved by Cambium Networks could void the user's authority to operate the equipment. Caution Where special cables, shields, adapters and grounding kits are supplied or described in this manual, these items must be used, to comply with the FCC regulations.
Page 13
Caution Use of controls, adjustments, or performing procedures other than those specified herein, may result in hazardous radiation exposure. Caution When working with an RFU-S, note the following risk of electric shock and energy hazard: Disconnecting one power supply disconnects only one power supply module. To isolate the unit completely, disconnect all power supplies.
Précautions générales relatives à l'équipement Caution L’utilisation de commandes ou de réglages ou l'exécution de procédures autres que celles spécifiées dans les présentes peut engendrer une exposition dangereuse aux rayonnements. Caution L’usage de RFU-S s’accompagne du risque suivant d'électrocution et de danger électrique : le débranchement d'une alimentation électrique ne déconnecte qu'un module d'alimentation électrique.
It is recommended that the equipment be transported to the installation site in its original packing case. If intermediate storage is required, the packed equipment must be stored in a dry and cool environment, and out of direct sunlight, in accordance with ETS 300 019-1-1, Class 1.2. Unpacking The equipment is packed in sealed plastic bags and moisture absorbing bags are inserted.
Antenna Connection RFU-S can be mounted directly for all frequencies (6-38 GHz) using the following antenna types (for integrated antennas, specific antennas are required): • Cambium CNT series • CommScope: VHLP series • Radiowave: HP series For remote mount installations, the following Flexible Waveguide flanges should be used (millimetric).
Power Specifications Electrical Requirements • Maximum Power Consumption: 43W (RFU-only) Important Notes! • The unit must only be installed by service personnel. • The unit must have a permanent connection to protective grounding. • The RSL interface connector is intended for technician use only. •...
Chapter 2: Grounding the RFU-S List of Items Item Description Quantity Remarks N000082L116A PTP 820 GROUND CABLE FOR IDU AND ODU. Required Tools • Metric offset wrench key wrench #3 • Metric wrench 10mm Procedure On the front of each RFU-S unit, loosen the nut, plain washer, and serrated washer from the GND stud, using the metric offset hexagon key and the wrench.
Page 22
Note The unit’s earthing screw terminal shall be permanently connected to protective earth in a building installation in accordance with applicable national code and regulations by a service person. Any outdoor antenna cable shield shall be permanently connected to protective earth in a building installation.
Chapter 3: Connecting the Data and Power Cables RFU-S is connected to the IDU via a standard CAT-5e or preferably CAT-6/6a cable, with RJ-45 connectors on the RFU and an RJ-45 connector on the IDU. They can also be connected to the IDU over optical fiber cables via the optical (SFP) RFU connection on the IDU.
RFU), the entry to the indoor cabinet, and every 50m using the kit CAT5E_gnd_kit. Table 8: Cable Grounding Kit Part Number Description N000082L017A PTP 820 Grounding Kit for CAT5e F/UTP 8mm cable To connect the grounding kit: Strip the cable jacket. Place the cable in the middle of the grounding bracket. phn-4755_002v006...
Page 25
Close the grounding bracket around the cable. Tighten the two screws to secure the grounding bracket around the cable. Install the grounding lug on the grounding bar, or directly to the tower. phn-4755_002v006 Page 3-3...
Tighten the grounding lug. Power Source When selecting a power source, the following must be considered: DC power can be from -40.5 to -59 VDC. Recommended: Availability of a UPS (Uninterrupted Power Source), battery backup, and emergency power generator. The power supply must have grounding points on the AC and DC sides. Caution The user power supply GND must be connected to the positive pole in the RFU-S power supply.
Pinout Table 14: Outdoor CAT-5e Cable Specifications – Mechanical/ Environmental Requirements Jacket UV resistant Outer diameter 6-7.1 mm (in order to be compatible with the grounding clamp, CAT5E_gnd_kit) Operating and Storage -40°C - 85°C temperature range Flammability rating According to UL-1581 VW1, IEC 60332-1 RoHS According to Directive/2002/95/EC Outdoor DC Cable Specifications...
Table 17: Glands Kit Part Number Description N000082L014A PTP 820 Glands_x5_KIT In order to remove the plastic plugs for the unit, you can use the flange of supplied glands to disconnect them. See figures below. phn-4755_002v006 Page 3-8...
General Installation Procedure This procedure applies to all cable types and explains how to install the cables using long glands. The gland is supplied assembled. Before inserting a cable, you must disassemble the gland cap and gland rubber from the gland body.
Page 33
Slide the cable into the body of the gland. If you are using a gland cap (see Step 5), make sure to leave enough space for the gland cap to fit into the gland without disturbing the cable. The M28 gland cap has a hook-on top. After attaching the gland cap to the gland, you can connect a rope to the hook and use this to lift the gland and cable up to the radio unit.
Page 34
Note Before tightening the gland, make sure the gland is aligned with the tapped hole in the unit. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface. Insert the main part of the gland into the thread in the radio body and tighten until there is full contact and the gasket is fully contained between the gland and the radio and cannot be seen.
Figure 9 Tightening the Front Portion of the Gland Figure 10 Tightening the Rear Portion of the Gland 11. Secure the cable to the lip of the gland using a tie wrap. Connecting an Optical Fiber Cable and SFP When using an optical fiber cable, the cable must be inserted in port P2. A separate DC power cable must be used to connect the RFU-S to an external power source.
Page 36
Slide the gland cap into the cable. Slide the rubber into the cable. Insert the fibers with the connectors one by one into the cable gland. phn-4755_002v006 Page 3-14...
Page 37
Secure the cable to the lip of the gland using a tie wrap. Note If you are raising the cable to a radio unit on a tower, this step is crucial to prevent the cable from slipping from the gland, which could damage the connector. Connect the fibers to the SFP transceiver.
Page 38
11. Tighten the gland to the radio unit until there is full contact between the gland and the radio unit. 12. Tighten the gland cap. Note Before tightening the gland, make sure the gland is aligned with the tapped hole in the unit.
Connecting a DC Power Cable When the RFU-S is connected to the IDU via an optical fiber cable, a DC power cable must be connected to port P1 to provide power from an external power source to the RFU. A special power connector is used with the cable, as described in Steps 4 and 5.
Page 40
Insert the power cable wires into the power connector. Insert the power cable wires into the power connector. Match “+” to the 0V wire and “-“to the -48V wire, and tighten the screws with a flat screwdriver. Plug the power cable with connector into the P1 port. Screw the gland into the radio unit Note Before tightening the gland, make sure the gland is even with the cover.
Tighten the gland cap. Secure the cable to the gland with a tie wrap. Connecting a CAT-5e or CAT-6 Data Cable If you need to assemble the CAT-5e or CAT-6 cable, follow the instructions in Preparing the CAT-5e or CAT-6 Cable and Plug-in Field, then proceed to Connection of CAT-5e or CAT-6 Cable to RFU-S. If you using a pre-assembled CAT-5e or CAT-6 cable, follow the instructions in Preparing the CAT- 5e or CAT-6 Data Cable Already Assembled, then proceed to Connection of CAT-5e or CAT-6 Cable to RFU-S.
Part Number Description N000082L016A PTP 820 CAT5E Outdoor 100m drum To prepare the CAT-5e or CAT-6 cable and plug-in field: Prepare the gland and insert the cable, as described in General Installation Procedure. Strip off approximately 45 mm of the outer insulation jacket from the CAT-5e or CAT-6 cable.
Page 43
Trim all wires to the same length. About 12 mm on the left should be exposed from the inner sheath. Separate the wires and place the twisted shield between the separated wires. Insert the wires into the RJ45 plug. Verify that each wire is fully inserted into the front of the RJ45 plug and in the correct order, according to the pinouts shown in Outdoor CAT-5e Cable Specifications.
12. Verify that the wires ended up the correct order and that the wires extend to the front of the RJ45 plug and make good contact with the metal contacts in the RJ45 plug. 13. Push back the CAT-5e or CAT-6 plug cover on the connector plug. Note It is recommended that the newly prepared cable be tested with a Cable Analyzer such as the FLUKE DTX-1800 (or the equivalent), to make sure the cable complies with...
Connection of CAT-5e or CAT-6 Cable to RFU-S To connect the CAT-5e or CAT-6 cable to the RFU-S: Remove the relevant cap from the RFU-S radio. You can use the side of the gland to unscrew the cap. Connect the cable to the RFU-S. phn-4755_002v006 Page 3-23...
Page 46
Screw the gland into the radio unit. Note Before tightening the gland, make sure the gland is even with the cover. Tighten the gland gently and make sure there is no resistance. If there is resistance, stop immediately and verify that the gland is not being inserted at an angle. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface.
Chapter 4: Generic Installation Procedures Before starting an installation, use a leveler to make sure that the poles are 100% vertical. You need to check both sides of each pole at 90 degrees separation. This is a critical step in any link but most important when installing XPIC.
Prior to the installation, remove the sticker which is covering the diplexer ports on cover + diplexer unit and the sticker that is covering the TRX ports on the basic radio unit. Figure 11 Removing Sticker from Diplexer Unit Figure 12 Removing Sticker from Radio Unit phn-4755_002v006 Page 4-26...
Position the diplexer unit on the radio unit so that the two location pins mounted on the TRX ports of the radio unit (Figure 13) fit into the corresponding holes in the diplexer unit (Figure 14). Attach the diplexer to the TRX using the two location pins. Make sure that the hook and the carrying handle are on the same side in both the radio unit and the diplexer unit (Figure 16).
Figure 16 Hook and Carrying Handle Secure the diplexer unit to the radio unit using the four M5 screws supplied with the radio unit. First, gently tighten the screws in the order shown in Figure 17. Then strongly tighten the screws in the same order. phn-4755_002v006 Page 4-28...
Figure 17 Securing the Diplexer Unit to the Radio Unit Proceed to install the RFU-S in the desired configuration, as described in Chapter 5. phn-4755_002v006 Page 4-29...
Chapter 5: Installation Procedures per Configuration Type 1+0 Direct Mount Installation List of Items Item Description Quantity Remarks RFU-S RADIO Required Tools The following tools are required for the RFU-S installation: • Metric offset hexagon socket key wrench #6 (Allen key) •...
Mount the RFU-S on the antenna using the four M8 captive screws and washers that are supplied, assembled, with the RFU-S, and tighten the screws. Note Make sure the polarization mounting direction of the RFU-S is correct. 1+1 Direct Mount Installation List of Items Item Description...
Page 55
Note For 15 and 18 GHz frequencies, two O-Rings are supplied in the Twist kit and should be mounted in the twist grooves. For 6 GHz frequency, a gasket is used instead of an O-Ring. The gasket should be mounted between the twist and the RFU-C Coupler kit.
Page 56
Mount the coupler on the antenna using the four M8 screws and washers supplied with the RFU-C Coupler kit and tighten the screws. Mount the two O-Rings supplied with the RFU-C Coupler kit, as shown in the following figure. Mount the RFU-S to the body of the coupler using the four M8 captive screws and washers that are supplied, assembled, with the RFU-S, and tighten the screws.
Chapter 6: RFU-S LEDs The RFU-S provides the following LEDs to indicate the status of the unit's interfaces, and the unit as a whole: • Electrical GbE Interface (RJ-45) LEDs • Optical GbE Interface (SFP) LED • Status LED Note The EXT LED is not relevant for RFU-S.
Figure 21 RFU-S LED – SFP Interface The SFP LED indicates the interface’s Admin and cable connection status, and whether there is traffic on the interface: • Off - Admin is Disabled or no cable is connected to the interface. •...
Chapter 7: Installing RFU-S on Third-Party Antenna Adaptors Since the RFU-S uses the same antennas as RFU-C, it can utilize the 3rd party mediation devices much in the same way they are used with RFU-C installations. Special attention must be taken in assembling these configurations, as the 3rd party adaptors can be used only for single polarization configurations.
Special Note on Converting ValuLine 3 Antennas Part Numbers for ValuLine 3 antenna conversion kits are valid for most ValuLine 3 antennas, integrated or non-integrated. These conversion kits can also be used to convert CommScope ValuLine 3 antennas with the old Nera Evolution interface to RFU-C. The kits support the majority of CommScope’s ValuLine 3 antennas, 1-6ft.
Need help?
Do you have a question about the PTP 820 and is the answer not in the manual?
Questions and answers