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CS Instruments DS 500 Installation And Operating Instructions Manual

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EN - English
Installation and operating instructions
Intelligent paperless recorder
DS 500
DS 500
Side 1 of 66

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Summary of Contents for CS Instruments DS 500

  • Page 1 EN - English Installation and operating instructions Intelligent paperless recorder DS 500 DS 500 Side 1 of 66...

  • Page 2: Foreword

    Foreword Dear customer, thank you very much for deciding in favour of the DS 500. Please read this installation and operation manual carefully before mounting and initiating the device and follow our advice. A riskless operation and a correct functioning of the DS 500 are only guaranteed in case of careful observation of the described instructions and notes.

  • Page 3: Table Of Contents

    DS 500 with 8 channels ......................12 DS 500 with 12 channels ...................... 13 Power supply DS 500 standard version 100 - 240 VAC ............. 13 X2.1 and X2.2 by standard version 100 - 240 VDC, wired ex works ......... 13 Power supply by special version 24 VDC ................
  • Page 4 Table of contents Operation DS 500 ......................21 12.1 Main menu (Home) ......................21 12.1.1 Initialization ........................21 12.1.2 Main menu after initialization ................... 22 12.2 Settings ..........................23 12.2.1 Password settings ......................23 12.2.2 Sensor settings ........................ 24 12.2.2.1 Choice of the sensor type (For example type CS-Digital sensor) ......24 12.2.2.2...

  • Page 5: Safety Instructions

    This instruction manual has to be available at any time at the operation site of the DS 500. Regional and national regulations respectively, have to be observed in addition to this instruction manual if necessary.

  • Page 6: Application Area

    From recording of the measured data, automatic sensor identification, indication on a big colour screen, alerting, storage up to remote read-out via web server, all that is possible with DS 500. By means of the CS-Soft, software alarms can be sent via SMS or e-mail.

  • Page 7: Technical Data Ds 500

    Technical data DS 500 Technical data DS 500 Dimensions of housing 280 x 170 x 90 mm, IP 65 18 x PG 12 for sensors and supply, alarm relay Connections 1 x RJ 45 Ethernet connection Version panel mounting Cutout panel 250 x 156 mm...

  • Page 8: Input Signal

    5.1 Power supply 100 - 240 VAC, 50 - 60 Hz, special version 24 VDC: AWG12 – AWG24, cable cross-sections: 0,2 - 2,5 mm 5.2 Sensor circuit points/Output signal: AWG16 – AWG28, cable cross-sections: 0,14 - 1,5 mm DS 500 Side 8 of 66...

  • Page 9: Package Dimensions

    Package dimensions Package dimensions Dimensions of holes for wall mounting ( D = 6 mm) DS 500 Side 9 of 66...

  • Page 10: Assembly Instructions

    Assembly instructions Assembly instructions DS 500 Side 10 of 66...

  • Page 11: Panel And Wall Mounting

    Panel and wall mounting Panel and wall mounting Cut-out panel Dimension of housing 270 x 170 x 90 mm Dimension of holes for wall mounting D = 6 mm DS 500 Side 11 of 66...

  • Page 12: Connection Diagrams Ds 500

    Connection diagrams DS 500 Connection diagrams DS 500 DS 500 with 4 channels X1.1: power supply X2.1, X2.2: for internal use X3.1 - X3.4: alarm relay 1 – 4 X4.1, S4.1: CAN, RS485, R120 configuration XA.1 - XA.4: sensor channels 1 – 4 DS 500 with 8 channels X1.1:...

  • Page 13: Ds 500 With 12 Channels

    5 – 8 XC.1 - XC.4: sensor channels 9 – 12 Power supply DS 500 standard version 100 - 240 VAC X1.1 100 - 240 VAC, 50 - 60 Hz X2.1 and X2.2 by standard version 100 - 240 VDC, wired ex works X2.1, X2.2...

  • Page 14: Power Supply By Special Version 24 Vdc

    Connection diagrams DS 500 Power supply by special version 24 VDC X2.1 External supply 24 VDC (X 2. 2 not occupied) Internal power supplies 100 - 240 VAC/24 VDC are not assembled. The supply voltage 24 VDC connect directly into pin 4 and 5.

  • Page 15: Connection Diagrams Of The Different Sensor Types

    Connection diagrams of the different sensor types 10 Connection diagrams of the different sensor types By/With consumption sensors and dewpoint sensors from CS Instruments there is the possibility to provide values as analogue current signal 4 – 20 mA for further working process.

  • Page 16: Connection Pulse Sensors

    (duty cycle 1:1) = 1000 Hz input resistance: min. 100 kilo ohm external essential R = 4K7 Attention: The DS 500 is counting a consumption unit, by switching „power on“. external essential R = 4K7 It won’t work! DS 500...

  • Page 17: Analogue Two-, Three-, And Four-Wire Current Signal

    To route the current signal of 4 - 20 mA to an external display, PLC or ZLT: Please split the cable between PIN 5 and the sensor and conduct the current signal via PLC, ZLT direct back to the sensor, to close the current circuit. DS 500 Side 17 of 66...

  • Page 18: Three- And Four-Wire Power Supply 0 - 1/10/30 Vdc

    Connection diagrams of the different sensor types 10.5 Three- and four-wire power supply 0 - 1/10/30 VDC Sensor with voltage output in 3-wire technology Sensor with voltage output in 4-wire technology DS 500 Side 18 of 66...

  • Page 19: Two-, Three-, And Four-Wire Connector Pin Assignments For Pt100/Pt1000/Kty81

    Connection diagrams of the different sensor types 10.6 Two-, three-, and four-wire connector pin assignments for PT100/PT1000/KTY81 2-wire PT100/PT1000/KTY81 3-wire PT100/PT1000/KTY81 4-wire PT100/1000/KTY81 10.7 Connection with RS485 Sensor with RS485 interface DS 500 Side 19 of 66...

  • Page 20: Connect The Ds 500 With A Pc

    Reboot the DS 500: See chapter, 12.2.4.7 Factory Reset The DS 500 can be connected with the PC by a crossover cable, which has a RJ45 plug on each side, or an Ethernet cable with a crossover adapter. Crossover cable with RJ45-plug...

  • Page 21: Operation Ds 500

    12.1 Main menu (Home) From the main menu, you can reach every available item 12.1.1 Initialization After switching on the DS 500 all channels are initialized and the main menu will appear. Attention: For the first initiation, there may be no...

  • Page 22: Main Menu After Initialization

    Before the first sensor setting is made, the language and time should be set! Remark: Chapter 12.2.4.1 Set language (Main menu    Settings Device Settings Language) Chapter 12.2.4.2 Date & Time (Main menu    Settings Device Settings Date & Time) DS 500 Side 22 of 66...

  • Page 23: Settings

    Enter password New password repeat font. If you can’t remember the password, please use Master password in order to enter a new password. Remark: The master password is supplied together with the instrument’s documentation. DS 500 Side 23 of 66...

  • Page 24: Sensor Settings

    Sensor settings/Choice of the sensor type 12.2.2 Sensor settings Important: Sensors from CS Instruments are generally pre-configured and can be connected directly to a free sensor channel! Main menu  Settings Sensor settings An overview of the available channels appears after entering the password.
  • Page 25 There is no uniform standard for the tube inner diameter! (Please, inquire at the manufacturer or measure by your own !) DS 500 Side 25 of 66...
  • Page 26 0 °C and 1013 hPa (= standard cubic meter) can also be entered as a reference. Do not enter the operation pressure or the operation temperature under reference conditions! Remark: After confirm with OK, the font is black again and the values and settings are accepted. DS 500 Side 26 of 66...

  • Page 27: Name The Measurement Data And Define The Decimal Places

    DS 500 standard version with 4 channels! Value Name is used only in these two menu items, by the DS 500 versions with one or two Short Name extension boards (8 or 12 channels). 12.2.2.3 Recording measurement data Main menu ...

  • Page 28: Alarm Settings

    Remark: It can be set one of any relay as thirty-two times. Alarm 1 Alarm 2 Main menu  Settings  Sensor settings  A1 After the alarm activation at channel A1. The settings finished by pushing the button! DS 500 Side 28 of 66...

  • Page 29: More-Settings (Scale Analogue Output)

    After confirming with OK, the settings are assumed. Remark: only for type CS-Digital More-Settings available! The settings finished by pushing the button! Remark: After confirming with OK, the font is black again and the values and settings are accepted. DS 500 Side 29 of 66...

  • Page 30: Dewpoint Sensor With Type Cs-Digital

    (See chapter 12.2.2.2 Name measurement data and define the decimal places) Main menu  Settings  Sensor settings  B1 The DS 500 detects, if the connected sensor is a flow or dewpoint sensor of CS Instruments and set the...

  • Page 31: Label And Set The Description Fields

    12.2.2.5 More-Settings (scale analogue output)) described in chapter 12.2.2 Sensor settings. Main menu  Settings  Sensor settings  A1  name description field It is possible to enter a name with 24 characters. DS 500 Side 31 of 66...
  • Page 32 There is no uniform standard for the tube inner diameter! (Please, inquire at the manufacturer or measure by your own!) DS 500 Side 32 of 66...
  • Page 33 0 °C and 1013 hPa (= standard cubic meter) can also be entered as a reference. Do not enter the operation pressure or the operation temperature under reference conditions! Remark: After confirming with OK, the font is black again and the values and settings are accepted. DS 500 Side 33 of 66...

  • Page 34: Configuration Of Analogue Sensors

    0 - 250 ° C) from the data sheet of the connected sensor. enter the lower and by Scale 0V Scale10V the upper scale value. is switched On, Sensor Supply Voltage if it´s required by the sensor type, otherwise off (no green hook). DS 500 Side 34 of 66...

  • Page 35: Type Pt100X And Kty81

    °C are chosen, alternatively the sensor types and KTY81, as well as the PT1000 Unit °F can be selected. More setting options, see chapter 12.2.2.8.1 Type 0 - 1/10/30 Volt and 0/4 - 20 DS 500 Side 35 of 66...

  • Page 36: Type Pulse (Pulse Ration)

    Unit Pulse flow volume or a power consumption unit. Main menu  Settings  Sensor settings  B3  Consumption Unit of current Type Pulse Consumption Remark: Example with the unit cubic meters. DS 500 Side 36 of 66...
  • Page 37 The available Units for the Unit Counter Type Pulse counter can be set any time to any value you need. More setting options, see chapter 12.2.2.8.1 Type 0 - 1/10/30 Volt and 0/4 - 20 DS 500 Side 37 of 66...

  • Page 38: Type Rs485

    RS485 specific systems (conventional,PLC, SCADA) can be connected with the DS 500. 12.2.2.8.5 Type No Sensor Main menu  Settings  Sensor settings  A1-C4  Type description field  No Sensor Is used to declare a not currently needed...

  • Page 39: Logger Settings (Data Logger)

    If more than 12 measurement data are recorded at the same time, the smallest possible time interval of the data logger is 2 seconds. And if more than 25 measurement data are recorded at the same time, the smallest possible time interval of the data logger is 5 seconds. DS 500 Side 39 of 66...
  • Page 40 Comment Important: If a new recording file should be created, button must be force new record file activated. Otherwise, the last applied recording file is used. DS 500 Side 40 of 66...
  • Page 41 Main menu  Settings  Logger settings  timed Start button/timed Stop button  Date/Time description field After pushing the date/time description field a window will appear where the yellow marked area of the time or date can always be set and changed. DS 500 Side 41 of 66...
  • Page 42 The settings cannot be changed, if the data logger runs. Important: If a new recording file should be created, the button must be activated. force new record file Otherwise, the last applied recording file is used. DS 500 Side 42 of 66...

  • Page 43: Device Settings

    Main menu  Settings  Device settings Overview of Device settings 12.2.4.1 Set language Main menu  Settings  Device settings  Set language Here you can select one of 12 languages for the DS 500. Remark: Currently only German and English! 12.2.4.2 Date & Time Main menu ...

  • Page 44: Network Settings

    DHCP, to a computer. Remark: With activated DHCP (green hook), the automatic integration of the DS 500 in an existing network is possible, without a manual configuration. After pushing, for example the IP address description field, the command window...

  • Page 45: Modbus Settings

    USB stick! System setting Remark: The highlighted yellow fields shows, which kind of update is available! Main menu  Settings  Device settings  Update System Overview of the Update System features DS 500 Side 45 of 66...
  • Page 46 Main menu  Settings  Device settings  Update System  Update selections DS 500 update for all selected options (software, fonts, etc.). Important: If the button after the update appears, he must be pushed to restart the DS 500! Reboot system DS 500 Side 46 of 66...
  • Page 47 If the channel and system settings have been reset you have to push and then button. Reboot system Important: If after the Restore System Settings button appears, it has to be pushed to Reboot system restart the DS 500! DS 500 Side 47 of 66...

  • Page 48: Factory Reset

    12.2.4.7 Factory Reset Main menu  Settings  Device settings  Factory Reset here, if you need it! Reboot System The Rest to Defaults button will be in all probability available with coming updates! DS 500 Side 48 of 66...

  • Page 49: Report Settings (Optional)

    Stop restart in one hour, if the Start button is not pushed, before! Main menu  Settings  Report settings  Erase button All stored can be erased by report data pushing Yes. DS 500 Side 49 of 66...
  • Page 50 Consumption report and the cost settings. Remark: Is no currency entered, the accordant fields remain empty. See also chapter 12.8.1 Consumption report (optional) 12.8.2 Cost Settings (optional). DS 500 Side 50 of 66...

  • Page 51: Chart

    The smallest possible range is represented, depending on the time interval of the recording. Additional zooming and scrolling options in Chart Chart/Real time values: bigger period of time time later time earlier smaller period of time DS 500 Side 51 of 66...
  • Page 52 The y-axis is already enabled, left 1. you can choose a for it. Colour Remark: Grid setting is already possible at this point, but later when a record is selected it is more reasonable! DS 500 Side 52 of 66...
  • Page 53 Main menu  Chart  Setup  Plots description field Now, you can choose the desired recording and colour intensity (in Colour). Main menu  Chart  Setup Now, the grid can be set with min, max, and step. DS 500 Side 53 of 66...
  • Page 54 In the same way the remaining y-axes can be labeled! Four different grid settings with various Units and Colours. DS 500 Side 54 of 66...
  • Page 55 Chart Main menu  Chart DS 500 Side 55 of 66...

  • Page 56: Chart/Real Time Values

    At the push of a button the chart for the selected time range is displayed. Main menu  Chart/Real time values  Setup #1 - #12 In this menu item, up to twelve channels (depending on the version of the DS 500) can be activated at the same time and viewed in ...
  • Page 57 (here: Setup #2). If there is no grid entered in the setup , will be 0, 100 and 10 (Setup #3). step In the same way the remaining setups can be set! DS 500 Side 57 of 66...

  • Page 58: Real Time Values

    1 alarm This is indicated by the yellow and red or red/yellow squares on the intersections between measuring channel and relay. HERE: for channel A3 and for channel A4 Alarm1 alarm 2 DS 500 Side 58 of 66...

  • Page 59: Further Setting Options

    50%, after that a "normal" function Backlight operation is possible. Important: If the button is not activated, then the stays permanently on, Backlight dimming after Backlight in the currently set brightness. DS 500 Side 59 of 66...

  • Page 60: Calibrate Touch-Screen

    In addition, it offers the most important network information, such as IP, host name and MAC. By the you always know how long Runtime, the DS 500 was in total in operation. DS 500 Side 60 of 66...

  • Page 61: About Ds 500

    (optional)) and the consumption costs in chapter 12.8.2 Cost settings (optional). Via the optional function you can see the actual values of your DS 500 worldwide. Webserver 12.8.1 Consumption report (optional) Main menu  Consumption report After opening the Consumption report weekly overview is displayed automatically.
  • Page 62 Remark: The channel selection in is marked in green! Consumption report DS 500 Side 62 of 66...

  • Page 63: Cost Settings (Optional)

    Main menu  Settings  Sensor settings  A1  Cost Settings  use in Report + dual tariff button It can be entered here, for example, a day and night tariff with time. Label of the description fields, see chapter 12.2.2.7 Label and setting the description fields 12.2.3 Logger settings. DS 500 Side 63 of 66...

  • Page 64: Webserver (Optional)

    Webserver 12.8.3 Webserver (optional) With an Internet-Explorer and the IP-address of your DS 500, you can check the following options worldwide: http:// <IP-address of the DS 500> Remark: The IP-address of the DS 500 yon can see in the chapters 12.7.4 System Status...

  • Page 65: Export Data

    USB stick. Main menu  Export data  Export Logger data Use the buttons to adjust a period Change between and end. Stored measurement start data in this period are exported. DS 500 Side 65 of 66...
  • Page 66 USB stick. Export system Main  Export data  Export Report By using Export Report, all existing reports can be exported in CSV-format to a USB stick. DS 500 Side 66 of 66...

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