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B&R PP21 User Manual

B&R PP21 User Manual

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Power Panel
User's Manual
Version: 1.4 (July 2002)
Model No.: MAPP01-E
We reserve the right to change the contents of this manual without warning. The information
contained herein is believed to be accurate as of the date of publication, however, Bernecker +
Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards
to the products or the documentation contained within this book. In addition, Bernecker + Rainer
Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential
damages in connection with or arising from the furnishing, performance, or use of these
products.
Software names, hardware names, and trademarks used in this document are registered by the
Power Panel User's Manual
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Summary of Contents for B&R PP21

  • Page 1 Power Panel User's Manual Version: 1.4 (July 2002) Model No.: MAPP01-E We reserve the right to change the contents of this manual without warning. The information contained herein is believed to be accurate as of the date of publication, however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H.
  • Page 2 Power Panel User's Manual...
  • Page 3 Chapter 1: Power Panel Chapter 2: Technical Appendix Index Power Panel User's Manual...
  • Page 4 Power Panel User's Manual...

  • Page 5: Table Of Contents

    4. General Information .................... 10 4.1 Introduction ....................10 4.2 Features ......................10 4.3 Photo ......................11 5. Power Panel PP21 ....................12 5.1 Order Data ..................... 12 5.2 Photo ......................13 5.3 Technical Data ....................13 5.4 Images ......................17 5.5 Dimensions ....................
  • Page 6 Contents 8.3 Photo ......................30 8.4 Technical Data ....................30 8.5 Status LEDs ....................31 8.6 Pin Assignments .................... 31 9. Mounting Instructions ..................32 10. Device Label ..................... 33 11. Programming ..................... 33 11.1 Programming the PLC CPU ................. 33 11.2 Visualization ....................

  • Page 7: Chapter 1: Power Panel

    Power Panel • Safety Guidelines Chapter 1 • Power Panel 1. Safety Guidelines 1.1 Introduction Programmable logic controllers (e.g. PLCs, etc.), operating and monitoring devices (e.g. Industrial PCs, Power Panels, Mobile Panels, etc.) as well as the B&R uninterruptible power supplies have been designed, developed and manufactured for conventional use in industry.

  • Page 8: Installation

    Power Panel • Safety Guidelines 1.4 Installation • The installation must take place according to the documentation using suitable equipment. • The devices may only be installed when isolated from the power supply and by qualified personnel. • General safety regulations and nationally applicable accident prevention guidelines must be observed.

  • Page 9: Safety Notices

    - Safety guidelines added - Error correction: Digital inputs for PP21/PP41: Electrical isolation for input - output Yes or digital outputs for PP21/PP41: Electrical isolation for input - output Output - Input Yes - Pin assignment RS232 interface updated - Guidelines for using PCMCIA memory cards regarding Tasks added...

  • Page 10: General Information

    4. General Information 4.1 Introduction B&R offers the B&R Power Panel PP21 and PP41 for automation of small to midsize machines and systems. The Power Panel is a combination of operator panel and controller in one device. A 4 x 20 character text display or a ¼ VGA graphic display can be selected. Each Power Panel is equipped with a powerful PLC CPU including integrated digital I/O and six slots for B&R...

  • Page 11: Photo

    Power Panel • General Information 4.3 Photo Figure 1: Power Panel Power Panel User's Manual...

  • Page 12: Power Panel Pp21

    Power Panel 4P0420.00-490 Power Panel PP21, LC display 4x20 characters, background lighting, 34 function keys, system compatible 2003 CPU, 700Kb SRAM, 1.4MB FlashPROM, 1 PCMCIA slot, 1 RS232 interface, 1 CAN interface: electrically isolated, network capable, 6 slots for screw- in modules, 10 digital inputs 24 VDC, 8 digital outputs 24 VDC, 0.4 A, IP65 protection (from...

  • Page 13: Photo

    Power Panel • Power Panel PP21 5.2 Photo Figure 2: Power Panel PP21 5.3 Technical Data Product ID PP21 General Information C-UL-US Listed In preparation Standards Temperature IEC61131-2 / IEC60068-2-x Shock / Tests Carried Out IEC61131-2 / IEC60068-2-27 Vibration / Tests Carried Out...
  • Page 14 50 kHz (Incremental encoder operation) Wiring Sink Input Voltage Minimum 18 VDC Nominal 24 VDC Maximum 30 VDC Input Current at Nominal Voltage Approx. 4 mA Input Delay Max. 1 ms (not TPU) Table 4: Technical data for PP21 (cont.) Power Panel User's Manual...
  • Page 15 Multi-layered front with insertion slots for key legends Protection According to IEC 60529 IP65 (from front) Power Supply Input Voltage Minimum 18 VDC Nominal 24 VDC Maximum 30 VDC Table 4: Technical data for PP21 (cont.) Power Panel User's Manual...
  • Page 16 -20 to 60 °C Relative Humidity for Storage 5 to 95 % (non-condensing) Mechanical Characteristics Weight Approx. 1.25 kg Dimensions Width 155 mm Height 190 mm Depth 84.4 mm Table 4: Technical data for PP21 (cont.) Power Panel User's Manual...

  • Page 17: Images

    Power Panel • Power Panel PP21 5.4 Images Figure 3: PP21 Power Panel User's Manual...

  • Page 18: Dimensions

    Power Panel • Power Panel PP21 5.5 Dimensions Figure 4: PP21 dimensions Power Panel User's Manual...

  • Page 19: Power Panel Pp41

    Power Panel • Power Panel PP41 6. Power Panel PP41 6.1 Order Data Model Number Short Description Power Panel 4P3040.00-490 Power Panel PP41, 5.7 inch QVGA black/white LC display, 8 softkeys and 32 function keys, system compatible 2003 CPU, 700 KB SRAM, 1.4 MB FlashPROM, 1 PCMCIA slot, 1 RS232 interface, 1 CAN interface: electrically isolated, network capable, 6 slots for screw- in modules, 10 digital inputs 24 VDC, 8 digital outputs 24 VDC, 0.4 A, IP65 protection (from front), 205 x 220 mm (WxH), 24 VDC, Order TB712 terminal blocks separately!

  • Page 20: Photo

    Power Panel • Power Panel PP41 6.2 Photo Figure 5: PP41 6.3 Technical Data Product ID PP41 General Information C-UL-US Listed In preparation Standards Temperature IEC61131-2 / IEC60068-2-x Shock / Tests Carried Out IEC61131-2 / IEC60068-2-27 Vibration / Tests Carried Out IEC61131-2 / IEC60068-2-6 Emission / Tests Carried Out EN50081-2 / EN55022+A1...
  • Page 21 Power Panel • Power Panel PP41 Product ID PP41 Data Buffering Backup Battery Lithium battery 3 V / 950 mAh Buffer Current Typical 10 µA Maximum 200 µA Hardware Watchdog Voltage Monitoring The internal supply is monitored for overvoltage and undervoltage Peripherals Real-Time Clock Nonvolatile...
  • Page 22 Power Panel • Power Panel PP41 Product ID PP41 Electrical Isolation Input - PLC Input - Output Digital Outputs Amount/Type Highside Driver IC (Transistor) Potential-Free Relay Contact Switching Voltage Minimum 18 VDC Nominal 24 VDC Maximum 30 VDC Continuous Current per Output Max.
  • Page 23 Power Panel • Power Panel PP41 Product ID PP41 Power Supply Input Voltage Minimum 18 VDC Nominal 24 VDC Maximum 30 VDC Power Consumption Max. 20 W Output Power for Screw-in Modules and 11 W PCMCIA Interface Operational Conditions Installation Vertical, ±45°...

  • Page 24: Images

    Power Panel • Power Panel PP41 6.4 Images Figure 6: PP41 Power Panel User's Manual...

  • Page 25: Dimensions

    Power Panel • Power Panel Expansion EX101 Module 6.5 Dimensions Figure 7: PP41 dimensions 7. Power Panel Expansion EX101 Module 7.1 General Information The expansion module EX101 can be installed on the Power Panel PP41. B&R SYSTEMS 2005 interface module inserts can be operated in the EX101 insert slot. A description for interface module inserts can be found in the "B&R SYSTEM 2005 User's Manual"...

  • Page 26: Photo

    Power Panel • Power Panel Expansion EX101 Module The following B&R SYSTEM 2005 interface module inserts can be operated with the EX101 module: Model Number Short Description 3IF613.9 Three RS232 interfaces 3IF621.9 One RS485/RS422 interface and one CAN interface 3IF622.9 One RS232 interface and two RS485/RS422 interfaces 3IF661.9 One RS485 interface (PROFIBUS-DP Slave)

  • Page 27: Technical Data

    Power Panel • Power Panel Expansion EX101 Module 7.4 Technical Data Product ID EX101 General Information Module Type Power Panel expansion for PP41 Peripherals Insert Slots 1 (for interface module inserts) Mechanical Characteristics Dimensions Width 31 mm Height 173 mm Depth 81.4 mm Table 9: Technical data for EX101...

  • Page 28: Dimensions

    Power Panel • Power Panel Expansion EX101 Module 7.6 Dimensions Figure 10: EX101 dimensions Power Panel User's Manual...

  • Page 29: Installation

    Power Panel • Power Panel Expansion EX101 Module 7.7 Installation Figure 11: EX101 installation Power Panel User's Manual...

  • Page 30: If370 Can Interface Module

    Power Panel • IF370 CAN Interface Module 8. IF370 CAN Interface Module 8.1 General Information The IF370 interface module is used for connecting the B&R Power Panel to a CAN network. It must always be operated in slot 1. The IF370 interface module is only suitable for operating with a B&R Power Panel. It should never be operated in a B&R SYSTEM 2003 module.

  • Page 31: Status Leds

    Power Panel • IF370 CAN Interface Module Product ID IF370 B&R ID Code Module Type B&R Power Panel screw-in module Slot Power Panel interface, slot 1 Power Consumption Standard Communication Interface Interface Type Electrical Isolation Interface - Power Panel Design 9 pin DSUB plug Status Display 2 Status LEDs...

  • Page 32: Mounting Instructions

    Power Panel • Mounting Instructions 9. Mounting Instructions • The Power Panel should be mounted with the four retaining clips (two left and right which are supplied in the delivery. • In order to guarantee proper air circulation, allow a distance of at least 10 cm (above and below) between the ventilation slots and all other objects.

  • Page 33: Device Label

    Power Panel • Device Label 10. Device Label The assignment for the plugs and the pin connectors are indicated on the device label. Figure 15: Device label 11. Programming 11.1 Programming the PLC CPU Programming the PLC CPU is done using Automation Studio™ or PG2000. Several programming languages are available.

  • Page 34: Description Of Components

    Power Panel • Description of Components 12. Description of Components 12.1 Status LEDs Color Meaning Yellow Data transfer to or from CAN controller RS232 Yellow Indicates if data is being transmitted or received Lit in Service mode Green Lit in RUN and in Service mode MODE Yellow Lit when programming FlashPROM...

  • Page 35: Interfaces

    Power Panel • Description of Components 12.3 Interfaces The Power Panel has two interfaces: Figure 16: Interfaces 12.3.1 CAN Interface The electrically isolated standard fieldbus interface is used for the following tasks: • Communication with other control systems • Decentralization and remote I/O expansion using B&R 2003 components and a CAN bus controller We recommend using the AC911 T-connector for coupling to a CAN network.

  • Page 36: Rs232 Interface

    Power Panel • Description of Components 12.3.2 RS232 Interface This non-electrically isolated interface is primarily intended for programming the CPU. The RS232 can also be used as a general interface (e.g. printer, bar code reader, etc.). Pin Assignment for RS232 Interface RS232 Interface Not electrically isolated up to 115 kBaud...

  • Page 37: Programming System Flash

    Power Panel • Description of Components Switch Position Description This setting should not to be used. Update Mode - In this switch position, the Power Panel checks if an update memory card is inserted. If no card is inserted, the Power Panel goes into SERVICE mode. Otherwise (depending on the Update configuration) the operating system and/or the user-ROM for the Power Panel is cleared and reinstalled from the memory card.

  • Page 38: Limitations When Using Memory Cards

    Power Panel • Description of Components The Power Panel supports memory cards with up to 4 MByte SRAM or with up to 4 MByte FlashPROM. The following memory card can be ordered from B&R: Model Number Short Description Power Consumption 0MC111.9 PCMCIA memory card, 2MB FlashPROM Max.

  • Page 39: Data/Realtime Buffering

    Power Panel • Description of Components Module Type Description 7DI140.70 Digital IN 10 x 24 VDC, 2 x event counter / incremental encoder operation 7DO135.70 Digital OUT 4 x 12 - 24 VDC, 0.1 A, 100 kHz 7DO138.70 Digital OUT 8 x 24 VDC, 0.5 A, can be only be operated in slots 4 - 6 7IF311.7 Interface...

  • Page 40: Digital Inputs

    Power Panel • Description of Components 12.10 Digital Inputs 12.10.1 Terminal Block Connections Inputs 1 - 4 are equipped with additional functions (event counter, ABR evaluation, etc.). The supply voltage for the digital inputs can be monitored with the application program. Digital inputs pin assignments Connection Description...

  • Page 41: Connection Example

    Power Panel • Description of Components 12.10.3 Connection Example Figure 19: Digital inputs connection example 12.11 Digital Outputs 12.11.1 Terminal Block Connections Digital Outputs Pin Assignment Connection Description Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Potential-Free Relay Contact...

  • Page 42: Output Circuit Diagram

    Power Panel • Description of Components 12.11.2 Output Circuit Diagram Figure 20: Digital outputs - output circuit diagram 12.11.3 Output Circuit Diagram for Potential-Free Relay Contact Figure 21: Connection example for relay contact 12.11.4 Connection Example for Outputs 1 - 8 Figure 22: Connection example for outputs 1 - 8 Power Panel User's Manual...

  • Page 43: Connection Example For Potential-Free Relay Contact

    Power Panel • Description of Components 12.11.5 Connection Example for Potential-Free Relay Contact Example 1: E-STOP Circuit Figure 23: E-STOP circuit Power Panel User's Manual...

  • Page 44: Changing The Battery

    Power Panel • Changing the Battery Example 2: Switching a Load Figure 24: Switching a load 13. Changing the Battery 13.1 Battery Data Lithium Battery 3 V / 950 mAh Model Number 0AC201.9 (5 lithium batteries) Storage Time Max. 3 years at 30 °C Relative Humidity 0 to 95 % (non-condensing) Table 23: Battery data...
  • Page 45 Power Panel • Changing the Battery Procedure The product design allows the battery to be changed with the Power Panel switched on or off. In some countries, safety regulations do not allow batteries to be changed while the module is switched on.
  • Page 46 Power Panel • Changing the Battery Power Panel User's Manual...

  • Page 47: Chapter 2: Technical Appendix

    Technical Appendix • Décor Foil (polyester foil) Chapter 2 • Technical Appendix 1. Décor Foil (polyester foil) The décor foil used by B&R conforms to DIN 42 115 (section 2). This means it is resistant to exposure to the following chemicals for a 24 hour period with no visible signs of damage: Ethanol Formaldehyde 37% - 42% Trichloroethane...

  • Page 48: Characters For Lc Displays (English/Katakana)

    Technical Appendix • Characters for LC Displays (English/Katakana) 2. Characters for LC Displays (English/Katakana) Dec. Hex. Character Controller Dec. Hex. Character Controller Character Character " & ’ XOFF < > Power Panel User's Manual...
  • Page 49 Technical Appendix • Characters for LC Displays (English/Katakana) Controller Controller Dec. Hex. Character Dec. Hex. Character Character Character ‘ ¥ Power Panel User's Manual...
  • Page 50 Technical Appendix • Characters for LC Displays (English/Katakana) Dec. Hex. Character Controller Dec. Hex. Character Controller Character Character Free Free Free Free Free Free Free Free Free Free Free Free Free Ä Free Free Free Free Free ö Free Free Free Free Ö...
  • Page 51 Technical Appendix • Characters for LC Displays (English/Katakana) Dec. Hex. Character Controller Dec. Hex. Character Controller Character Character Free ß Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free...
  • Page 52 Technical Appendix • Characters for LC Displays (English/Katakana) Power Panel User's Manual...
  • Page 53 Décor ............47 Power Panel Expansion ......25 Décor foil ........... 47 Power Panel Interface ......38 Device Label ..........33 Power Panel PP21 ........12 Digital Inputs ..........40 Dimensions ........... 18 Digital Outputs .......... 41 Images ..........17 Order Data ..........
  • Page 54 Index Technical Appendix ........47 Visualization ..........33 Terminal Block .......... 40 Power Panel User's Manual...
  • Page 55 Index Power Panel User's Manual...
  • Page 56 Index Power Panel User's Manual...

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Pp41

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