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MODELS SBD71120NE THRU SBD85500NE
COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER
•
INSTALLATION
Thank you for buying this energy efficient water heater from
State Water Heaters. We appreciate your confidence in our
product.
Printed in U.S.A. 0203
•
OPERATION
•
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER
AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
MAINTENANCE
TEXT PRINTED OR OUTLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE READ
THOROUGHLY BEFORE INSTALLING AND USING THIS
APPLIANCE.
1
•
LIMITED WARRANTY
CAUTION
500 Lindahl Parkway
Ashland City, TN 37015
PART NO. 195121-000
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Summary of Contents for State Water Heaters SBD71120NE
- Page 1 MODELS SBD71120NE THRU SBD85500NE COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER • INSTALLATION • Thank you for buying this energy efficient water heater from State Water Heaters. We appreciate your confidence in our product. AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
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Page 2: Rough-In-Dimensions
ROUGH-IN-DIMENSIONS INPUT APPROX. RATE TANK MODEL BTU/Hr. CAP. SBD71120 120,000 BTU/Hr. 71 Gal 69.75" 4.25" 35 kW/Hr 268 L 177 cm 11 cm SBD81154 154,000 BTU/Hr 81 Gal 73.00" 4.25" 45 kW/Hr 307 L 185 cm 11 cm SBD81180 180,000 BTU/Hr 81Gal 67.50"... - Page 3 TABLE 1C - HEATER PERFORMANCE DATA SBD MODELS INPUT APPROX. RATE EFF. MODEL BTUH CAP. SBD71120 120,000 BTUH 71 Gal 35 kW/Hr 268 L SBD81154 154,000 BTUH 81 Gal 45 kW/Hr 306 L SBD81180 180,000 BTUH 81 Gal 53 kW/Hr 306L SBD100199* 199,000 BTUH 100 Gal...
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Page 4: Table Of Contents
ROUGH-IN-DIMENSIONS ... 2-3 TABLE OF CONTENTS ... FOREWORD ... GENERAL SAFETY INFORMATION ... 4-5 Chemical Vapor Corrosion ... Improper Combustion ... Liquid Petroleum Models ... Extended Non-Use Periods ... Insulation Blankets ... 5-6 High Altitude Installation ... FEATURES ... Self-Cleaning Hydro Cannon ... High Limit Switch (E.C.O.) ... -
Page 5: Chemical Vapor Corrosion
IF THE UNIT IS EXPOSED TO THE FOLLOWING, DO NOT OPERATE HEATER UNTIL ALL CORRECTIVE STEPS HAVE BEEN MADE BY A QUALIFIED SERVICEMAN. 1. EXTERNAL FIRE. 2. DAMAGE. 3. FIRING WITHOUT WATER. 4. SOOTING CHEMICAL VAPOR CORROSION WARNING CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS. -
Page 6: Canadian Requirements
IMPROPER AND INEFFICIENT OPERATION OF THE APPLIANCE RESULTING IN THE PRODUCTION OF INCREASED LEVELS OF CARBON MONOXIDE GAS IN EXCESS OF SAFE LIMITS WHICH COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH. You should contact your gas supplier for any specific changes which may be required in your area. -
Page 7: Electronic Ignition Control
Continued pilot outage preceded by higher than usual water temperature is evidence of high limit switch operation. Contact your dealer or servicer to determine the reason for operation. ELECTRONIC IGNITION CONTROL Each heater is equipped with a Honeywell ignition module. The solid state ignition control, fig. -
Page 8: Levelling
WARNING THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION. -
Page 9: Hard Water
ILLUSTRATION OF MINIMUM COMBUSTIBLE CLEARANCES IN AN ALCOVE HARD WATER Where hard water conditions exist, water softening or the threshold type of water treatment is recommended. This will protect the dishwashers, coffee urns, water heaters, water piping and other equipment. See MAINTENANCE section for details of tank cleanout procedure. -
Page 10: Venting
VENTING WARNING THE INSTRUCTIONS IN THIS SECTION ON VENTING MUST BE FOLLOWED TO AVOID CHOKED COMBUSTION OR RECIRCULATION OF FLUE GASES. CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION. Heater must be protected from freezing downdrafts. Remove all soot or other obstructions from the chimney that will retard a free draft. - Page 11 TECHNICAL DATA VENTING, TABLE 3 TYPE B GAS VENT Multiple Gas Fired Tank-Type Heaters When venting mutiple tank type heaters using Type B vent pipe, follow the installation diagram (figure 8) and tables below which give sizing and data based upon NFPA 54/ANSI Z223.
- Page 12 MODELS 250, 251 Input: 250,000, 251,000 Draft Hood: 6” Input Btuh 250/251,000 250/251,000 250/251,000 Number Combined Input of Heaters in Thousands of Btuh 960/1000/1004 MODEL 275 Input: 275,000 Btuh Draft Hood: 6” Input Btuh Numbers Combined Input of Heaters in Thousands of Btuh MODEL 305 Input: 305,000 Btuh Draft Hood: 8”...
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Page 13: Gas Piping
ASME ratings cover pressure relief capacities. A.G.A. ratings cover release rate with temperature actuation. In addition to the appliance relief valve, each remote storage tank which may be used in conjunction with this appliance shall also be installed with a properly sized, rated and approved combination temperature (ANSI) and pressure (ASME) relief valve(s). -
Page 14: Gas Pressure Regulator
DISCONNECT THE HEATER AND ITS MANUAL GAS SHUTOFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SUPPLY PRESSURE TESTING EXCEEDING 1/2 PSIG (3.45 Kpa). GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST PRESSURES OF 1/2 PSIG (3.45 Kpa) OR LESS. THE APPLIANCE NEED NOT BE DISCONNECTED, BUT MUST BE ISOLATED FROM THE SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS SHUTOFF VALVE. -
Page 15: Installation Diagrams
For Canadian installations the electrical connections and grounding shall be done in accordance with current Canadian Electrical Code CSA C22.1, Part 1 and/or local codes. INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE GENERAL The type, size and location of the relief valves must be in accordance with local codes. - Page 16 VERTICAL STORAGE TANK AND FORCED CIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES. HORIZONTAL STORAGE TANK AND FORCED CIRCULATION...
- Page 17 TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGE WITH RECIRCULATION OF SANITIZING LOOP NOTE 1: TOGGLE SWITCH CONTROLS 180°F (82°C) WATER CIRCULATION. INSTALL ON OR CLOSE TO DISHWASHING MACHINE. TOGGLE SWITCH MUST BE CLOSED (ON) DURING THE RINSE OPERATION AND OPEN (OFF) WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY.
- Page 18 INSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGE A listed temperature and pressure relief valve of adequate capacity is installed on the heater. The locations shown in the installation diagrams on the following pages are typical. TWO TEMPERATURE - TWO HEATERS, ONE PRE-HEATER/ONE - BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE...
- Page 19 ONE OR TWO TEMPERATURE - ONE HEATER, HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATION HEATER WITH OR WITHOUT MIXING VALVE HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOP NOTE 1: * PIPE RELIEF VALVE TO OPEN DRAIN. INSTALL IN ACCORDANCE WITH LOCAL CODES. CIRCULATING RETURN LINE CONNECTIONS.
- Page 20 TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION TWO PRE-HEATERS WITH MIXING VALVE DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER...
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Page 21: Vertical Storage Tank
MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION * PIPE RELIEF VALVE TO OPEN DRAIN. **WHEN USING A STATE T-140, -200, -350 OR -400 STORAGE TANK, USE LOWER 3/4” OPENING FOR TANK TEMPERATURE CONTROL. -
Page 22: Manifold Kits
MANIFOLD KITS TWO UNIT MANIFOLD KIT (PART NO. 78692) THREE UNIT MANIFOLD KIT (PART NO. 78593) DIMENSIONS “A” INCHES (CM) MODEL LOW PROFILE VERTICAL HOOD “A” SBD MODELS 69.75” (177cm) 73.00” (185cm) 67.50” (171cm) 75.00 (192cm) 75.00” (192cm) 67.50” (171cm) 72.00”... -
Page 23: Mechanical Venting
MECHANICAL VENTING SINGLE UNIT INSTALLATION When mechanical venting of these heaters is desired, the following kits are available. SBD 120 through the SBD 200/A State part number 193933 SBD 250/A through the SBD 500/A State part number 193933-1 Where an approved power venter is to be installed to operate in conjunction with the water heater thermostat, the following codes must be adhered to. -
Page 24: Operation
OPERATION IMPORTANT A qualified person must perform the initial firing of the heater. At this time the user should not hesitate to ask the individual any questions which they may have in regard to the operation and maintenance of the unit. An Operational Checklist is included at the rear of this manual. -
Page 25: Lighting And Operating Labels
FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. - Page 26 FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT.
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Page 27: Water Temperature Control
ADJUSTMENTS ON INITIAL STARTUP SOME ADJUSTMENTS ARE NECESSARY. 1. CHECK MANIFOLD AND INLET GAS PRESSURES. 2. TO ADJUST PILOT FLAME - FOLLOW “PILOT BURNER” PROCEDURE UNDER “PREVENTIVE MAINTENANCE”. WATER TEMPERATURE CONTROL WARNING THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. -
Page 28: Preventive Maintenance
1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1 or the CAN/CGA B149 Installation codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. -
Page 29: Gas Valves
TYPICAL PILOT AND MAIN BURNER FLAMES FIGURE 16 If the preceding burner characteristics are not evident, check for accumulation of lint or other foreign material that restricts or blocks the air openings to the burner or heater. NOTE: Cleaning of main burners. 1. -
Page 30: Venting System
VENTING SYSTEM Examine the venting system every six months for obstructions and/or deterioration of the vent piping. Remove all soot or other obstructions from chimney which will retard free draft. REMOTE STORAGE TANK TEMPERATURE CONTROL The water temperature in the storage tank (if used) is controlled by the storage tank temperature control. -
Page 31: Water Heaters
UN•LIME and the booklet may be obtained through your State ® dealer or distributor. FIGURE 18 DELIMING SOLVENTS State recommends the use of UN•LIME for deliming. UN•LIME is a patented food grade acid which is safe to handle and does not create the harmful fumes which are associated with other products. -
Page 32: Troubleshooting Ignition Module System
1. With the 5 gallon Up-N-Down container in the vertical position, unscrew the plastic vent cap in the handle and pierce the plastic membrane over the vent boss under the cap to allow the container to vent. Note: If your container does not have the vent cap and vent boss, drill a 3/16"... -
Page 33: Effikal Flue Damper Troubleshooting Guide
EFFIKAL RVGP-KSF-SERIES FLUE DAMPER TROUBLE SHOOTING GUIDE Do not turn damper open manually or motor damage will result, use the service switch. All readings are taken from harness receptacle. Do not push meter leads into harness receptacle. This opens the pins and will create connection problems. NOTE: DAMPER DISC SHOWN IN OPEN POSITION. -
Page 34: Operational Checklist
This checklist in conjunction with “TROUBLESHOOTING” and the “SEQUENCE OF OPERATION” should be used as an on-the-job troubleshooting guide to identify the cause of incorrect system operation and suggest a remedy for its correction. Because improper piping and wiring can result in unsatisfactory system performance, it is suggested that the installation by examined before using the checklist. - Page 36 500 Lindahl Parkway, Ashland City, TN 37015 Phone: 800-821-2017 Fax: 800-644-9306 www.stateind.com...
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