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POWERDRIVE MD2R
Regenerative variable speed drive
Installation and maintenance
INPUT
INPUT
FUSES
FUSES
BOARD
BOARD
M
M
230V
CONTROL
INTERFACE
BOARD
REGEN
CONTROL
BOARD
230V
CONTROL
MD2CI
INTERFACE
BOARD
COM
CPU
PWR
MAIN
CONTROL
BOARD
U
V
W
PE
4948
en
- 2013.09 / a
OPTIONNAL
SWITCH
RFI
FG
FJ
FR
KMA
SINUS
FILTER
FH
FK
FA FB FC
aR FUSES
REGEN
INDUCTOR
MD2CI
L1
L2
L3
PE
FI
FD
FE
FF
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Summary of Contents for Leroy-Somer Powerdrive MD2R 100T
- Page 1 4948 - 2013.09 / a OPTIONNAL SWITCH SINUS FILTER FA FB FC aR FUSES REGEN INDUCTOR INPUT INPUT FUSES FUSES BOARD BOARD 230V CONTROL INTERFACE BOARD REGEN MD2CI CONTROL BOARD 230V CONTROL MD2CI INTERFACE BOARD MAIN CONTROL BOARD POWERDRIVE MD2R Regenerative variable speed drive Installation and maintenance...
- Page 2 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive NOTE leRoY-someR reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. the information contained in this document may therefore be changed without notice. CAUTION For the user's own safety, this variable speed drive must be connected to an approved earth terminal).
- Page 3 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive SAFETY AND OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVES (In accordance with the low voltage directive 2006/95/EC) Throughout the manual, this symbol warns of 5 - Electrical connection consequences which may arise from inappropriate When work is performed on variable speed drives which are use of the drive, since electrical risks may lead to material...
- Page 4 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive FOREWORD this manual describes the installation of POWERDRIVE MD2R variable speed drives. It also gives details of all its options and extensions which the user may choose to suit his requirements. POWERDRIVE MD2R Options Parameter setting...
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Page 5: Table Of Contents
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive CONTENTS 1 - GENERAL INFORMATION ..........................7 1.1 - General ................................ 7 1.2 - Product designation ............................ 7 1.3 - environmental characteristics ........................7 1.4 - electrical characteristics ..........................8 1.4.1 - General characteristics............................ - Page 6 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive 4.5 - Basic precautions for installation ......................30 4.5.1 - Wiring inside the cabinet............................30 4.5.2 - Wiring outside the cabinet ........................... 30 4.6 - electromagnetic compatibility (emc) ......................31 5 - PARAMETER-SETTING INTERFACE AND OPTIONS ..................
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Page 7: General Information
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon 1 - GENERAL INFORMATION I(a) = maximum continuous current on mains supply 1.1 - General the nameplate can be found inside the cabinet door at the top (another copy can be found on the outside of the cabinet, at the POWERDRIVE MD2R is a variable speed drive with the top on the right-hand side). -
Page 8: Electrical Characteristics
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon 1.4 - Electrical characteristics All work relating to installation, commissioning and maintenance must be carried out by experienced, qualified personnel. 1.4.1 - General characteristics Characteristic Level 3-phase mains supply: 400 V -10% to 480 V +5% ("t"... -
Page 9: Derating At Low Frequency
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon POWERDRIVE MD2R xxxTH Inverter switching frequency = 3 kHz - Active rectifier in factory settings Ambient temperature ≤ 40°C (35°c avec option IP54) - altitude ≤ 1000 m. Heavy duty Normal duty POWERDRIVE... -
Page 10: Derating According To The Temperature And Switching Frequency Form Motor Inverter
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon 1.4.4 - Derating according to the temperature and switching frequency form motor inverter Ambient temperature ≤ 40°C (≤ 35°C with IP54 option) - altitude ≤ 1000 m Ico (A) Rating Heavy duty... - Page 11 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon Ambient temperature ≤ 50°C (≤ 45°C with IP54 option) - altitude ≤ 1000 m. Ico (A) Rating Heavy duty Normal duty 2 kHz 3 kHz 4 kHz 5 kHz...
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Page 12: Synoptiques Du Powerdrive Md2R
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon 1.5 - Synoptiques du POWERDRIVE MD2R POWERDRIVE MD2R are composed of : • POWERDRIVE MD2R 180T to 270T • A AFE rectifier • an inverter connected to the motor •... - Page 13 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal InFoRmatIon • POWERDRIVE MD2R 340T to 900T and POWERDRIVE MD2R 270TH to 900TH OPTIONNAL SWITCH 600T / 900T 600TH / 900TH SINUS SINUS FILTER FILTER (FPB) (FO)
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Page 14: Mechanical Installation
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive mecHanIcal InstallatIon 2 - MECHANICAL INSTALLATION l = 400 mm or 600 mm or 600 + 400 mm • It is the responsibility of the owner or user of the POWERDRIVE MD2R to ensure that the installation, 60°... -
Page 15: Installation Recommendations
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive mecHanIcal InstallatIon 2.3 - Installation recommendations 2.5 - Assembly and dismantling of the IP54 roof The drives must be installed away from conducting dust, corrosive gas, dripping water and any source of •... -
Page 16: Dimensions
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive mecHanIcal InstallatIon 2.6 - Dimensions the cabinet-mounted POWERDRIVE MD2R solution is obtained by assembling cabinet modules 600 mm wide and 600 mm deep. the table below gives the product width (W in mm) depending on the options incorporated: W/o options (-B) With options (-O) Width... -
Page 17: Weight
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive mecHanIcal InstallatIon 2.7 - Weight 2.8.1 - Drive ventilation flow rates and noise levels the values indicated in the table below are maximum net weights. Forced Noise level ventilation... -
Page 18: Connections
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3 - CONNECTIONS • All connection work must be performed by • The voltages on the connections of the mains supply, qualified electricians in accordance with the laws in the motor, the braking resistor or the filter may cause force in the country in which the drive is installed. -
Page 19: Electronics And Forced Ventilation Power Supply
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3.1.2 - Electronics and forced ventilation power supply • Disconnection of forced ventilation units the control electronics and forced ventilation units are supplied through a single-phase transformer which primary the fuse board described in section 3.1.1. -
Page 20: Location Of Power Terminal Blocks And Fuse Boards
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3.1.4 - Location of power terminal blocks and fuse boards Inverter control board (motor) with control terminal block Synchronous rectifier control board Fuse board and external power supply (included in the chassis oh the product from 60t to 270t) Rating 180T to 270T Rating 60T to 150T P1 P2... - Page 21 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons Rating 340T to 470T and 270TH to 500TH P1 P2 P1 P2 4 x d =11 50 75 Front side of the power terminal block right side...
- Page 22 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons Rating 600T to 900T and 600TH to 900TH P1 P2 P1 P2 P1 P2 P1 P2 50 75 Front side of the power terminal block 4 x d =11 Right side...
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Page 23: Cables And Fuses
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3.1.4 - Cables and fuses • It is the responsibility of the user to connect and provide protection for the POWERDRIVE MD2R in accordance with the current legislation and regulations in the country of use. -
Page 24: Connection Of The Control
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3.2 - Connection of the control AI1+ differential analog input 1 (+) AI1- differential analog input 1 (-) • The POWERDRIVE MD2R inputs have a positive logic configuration. - Page 25 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons analog output digital output Factory setting 4-20 ma motor current signal Factory setting Zero speed Bipolar analog voltage in common characteristic open collector output type mode or unipolar current in absolute maximum voltage + 30 V/0 V...
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Page 26: Factory Configuration Of Control Terminal Blocks
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3.2.3 - Factory configuration of control this setting is obtain from a drive in " factory setting " (default parameter) and modifications as mentionned below. terminal blocks Nota : For more details on the parameters, please refer to the POWERDRIVE MD2R include two modules control :... -
Page 27: Sto-1/Sto-2 Inputs: Safe Torque Off Function
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive connectIons 3.3 - STO-1/STO-2 inputs: Safe Torque 3.3.1 - Single channel locking (SIL1 - PLb) Off function 3-phase ac power supply, in accordance with safety standard Iec/en 62061: 2005 and en/Iso 13849-1: 2006 - single the sto-1 and sto-2 inputs are safety inputs that can be channel locking (sIl1 - Plb). -
Page 28: General Emc - Harmonics - Mains Interference
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal emc - HaRmonIcs - maIns InteRFeRence 4 - GENERAL EMC - HARMONICS - 4.3 - Radio-frequency interference: Emission MAINS INTERFERENCE 4.3.1 - General the power structure of frequency inverters leads to the occurrence of two types of phenomenom : In order to limit motor losses and obtain a low level of - low-frequency harmonics fed back to the mains supply... -
Page 29: Mains Transient Overvoltages
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal emc - HaRmonIcs - maIns InteRFeRence 4.4.2 - Mains transient overvoltages 4.4.4 - Ground connections there are numerous sources of overvoltages on an electrical the equipotential earth bonding of some industrial sites installation: is not always observed. -
Page 30: Basic Precautions For Installation
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal emc - HaRmonIcs - maIns InteRFeRence 4.5 - Basic precautions for installation these should be taken into account when wiring the cabinet a separate Pe protective conductor is mandatory if the and the external components. -
Page 31: Electromagnetic Compatibility (Emc)
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive GeneRal emc - HaRmonIcs - maIns InteRFeRence 4.6 - Electromagnetic compatibility (EMC) CAUTION: Conformity of the drive is only assured when the mechanical and electrical installation instructions described in this manual are adhered to. -
Page 32: Parameter-Setting Interface And Options
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons 5 - PARAMETER-SETTING INTERFACE AND OPTIONS 5.1 - Parameter setting POWERDRIVE MD2R includes two control modules : • A module for actif rectifier. 5.1.1 - MDX-Powerscreen •... -
Page 33: Mdx-Soft
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons • Architecture 5.1.2 - MDX-SOFT the mdX-soFt enables parameter setting or supervision of From the welcome screen, press the button to access the the POWERDRIVE MD2R from a Pc. -
Page 34: Add-On Options
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons 5.2 - Add-on options 5.2.2 - Speed feedback option 5.2.2.1 - MDX-ENCODER the control board of the POWERDRIVE MD2R' motor inverter; is designed to be plugged with various optional the mdX-encodeR option is used to manage the motor modules. - Page 35 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons • Connection of an incremental encoder • Connection incremental encoder with commutation channels MDX-ENCODER wiring MDX-ENCODER wiring encoder power supply 0 V encoder power supply 0 V 5 V or 15 V power supply depending on encoder characteristics.
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Page 36: Mdx-I/O Timer Option
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons 5.2.3 - MDX-I/O TIMER option 5.2.2.2 - MDX-RESOLVER • General: the mdX-ResolVeR option is used to manage the motor speed feedback. It manages 2 to 8 poles resolvers. the mdX-I/o tImeR option is used to: •... - Page 37 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons 5.2.4.2 - MDX-Speed feedback or MDX-Fieldbus option 5.2.4.3 - MDX-Speed feedback option combined with a note: In the case of the use of one of these modules with CM-Fieldbus module mdX-I / o tImeR module refer directly to §.5.2.4.4 note: In the case of the use of one of these modules with...
- Page 38 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons 5.2.4.4 - MDX-I/O TIMER option the mdX-I/o timer option is installed on the control board of the POWERDRIVE MD2R' motor inverter; if a mdX-speed feedback and/or mdX-Fieldbus option needs to be added, it should be installed on the mdX-I/o tImeR option.
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Page 39: Electrical Protections
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive PaRameteR-settInG InteRFace and oPtIons 5.3 - Electrical protections 5.3.2 - Fuse combination switch the POWERDRIVE MD2R can be installed In the factory, a switching device can be integrated as an with a 3 poles gG fuses combination switch option to the POWERDRIVE MD2R. -
Page 40: Trips - Diagnostics
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive tRIPs - dIaGnostIcs 6 - TRIPS - DIAGNOSTICS 6.3 - Tripping on a safetrip If the drive trips, the drive output bridge is inactive, and the 6.1 - Safety notice drive no longer controls the motor. - Page 41 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive tRIPs - dIaGnostIcs Parameter- setting interface Reason for trip Solution name • check the braking resistor wiring and insulation level. Braking IGBt transistor overcurrent • make sure that the resistor ohmic value is compatible with Brak.
- Page 42 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive tRIPs - dIaGnostIcs Parameter- setting interface Reason for trip Solution name opening of the Ptc input of the PX1 • check the ambient temperature around the motor. terminal block or t1 and t2 inputs of the •...
- Page 43 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive tRIPs - dIaGnostIcs Parameter- setting interface Reason for trip Solution name the do2 output load current (mdX-I/o DO2 MDX-I/O check that do2 is not short-circuited. TIMER over ld tImeR option) is >200 ma the do3 output load current (mdX-I/o...
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Page 44: Maintenance
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive maIntenance 7 - MAINTENANCE • Preventive maintenance • All work relating to installation, commissioning maintenance must carried experienced, qualified personnel. Device Action Frequency • When a trip detected by the drive causes the motor to clean 3 months stop, fatal residual voltages remain on the terminals and... -
Page 45: List Of Spare Parts
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive maIntenance 7.3 - List of spare parts • Input protection board (See § 3.1.1) • Motor output bar fuse Board reference: Board reference: "t" rating: PeF28ane000a •... -
Page 46: Location Of The Powerdrive Md2R Components, Integrated In The Powerdrive Cabinet
LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive maIntenance 7.4 - Location of the POWERDRIVE MD2R components, integrated in the POWERDRIVE cabinet : • Ratings 340T to 470T and 270TH to 500TH (1 MD2CI rectifier et 1 MD2CI inverter module) Ratings 600T to 900T and 600TH to 900TH (2 MD2CI Ratings 60T à... - Page 47 LEROY-SOMER InstallatIon and maIntenance 4948 - 2013.09 / a POWERDRIVE MD2R Regenerative variable speed drive maIntenance • Sinus filter and active rectifier protection fuses (see § 1.5) : Sinus filter fuses Active rectifier fuses Ratings FH x3 FO x3 FP x3 FA, FB, FC FQ, FR, FS FPB x3...
- Page 48 ImP 297 no 640 Moteurs Leroy-Somer Headquarter: Boulevard Marcellin Leroy - CS 10015 16915 ANGOULÊME Cedex 9 Limited company with capital of 65,800,512 € RCS Angoulême 338 567 258 www.leroy-somer.com...
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