Termodinamik EKY Series Installation And Usage Manual

Termodinamik EKY Series Installation And Usage Manual

Solid fuel hot water boiler with manual loading

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H E A T I N G S Y S T E M S
EKY SERIES SOLID FUEL HOT WATER BOILER
WITH MANUAL LOADING
INSTALLATION AND USAGE MANUAL
EKY 125-1000
Digital and mechanical control panel...

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Summary of Contents for Termodinamik EKY Series

  • Page 1 H E A T I N G S Y S T E M S EKY SERIES SOLID FUEL HOT WATER BOILER WITH MANUAL LOADING INSTALLATION AND USAGE MANUAL EKY 125-1000 Digital and mechanical control panel...
  • Page 2 H E A T I N G S Y S T E M S FOREWORD Dear Customer; First of all, thank you for choosing our product. We hope you will get complete satisfaction from DEK Series Electric Combi Boiler. We would like you to use your device with maximum efficiency, therefore please read this instruction book carefully before you start using the product and save it to refer to in the future.
  • Page 3: Table Of Contents

    H E A T I N G S Y S T E M S CONTENTS Foreword EKY 17-100 Technical Specifications..............1 EKY 125-250 Technical Specifications..............3 EKY 125-500 (3 bar) Technical Specifications.............5 EKY 125-1000 (5 bar) Technical Specifications...........7 Appliance Information..................9 Expansion Tank Volumes Suitable for Capacities..........11 EKY 17-100, EKY 125-250 Installation Chart..........12 EKY 125-1000 Installation Chart..............14 EKY 125-1000 Expansion Connection Chart.............15...
  • Page 4: Eky 17-100 Technical Specifications

    H E A T I N G S Y S T E M S EKY 17-100 TECHNICAL SPECIFICATIONS EKY 17 SIDE VIEW...
  • Page 5 H E A T I N G S Y S T E M S EKY 17-100 TECHNICAL SPECIFICATIONS...
  • Page 6: Eky 125-250 Technical Specifications

    H E A T I N G S Y S T E M S EKY 125 - 250 TECHNICAL SPECIFICATIONS...
  • Page 7 H E A T I N G S Y S T E M S EKY 125 - 250 TECHNICAL SPECIFICATIONS...
  • Page 8: Eky 125-500 (3 Bar) Technical Specifications

    H E A T I N G S Y S T E M S EKY 125 - 500 (3 BAR) TECHNICAL SPECIFICATIONS...
  • Page 9 H E A T I N G S Y S T E M S EKY 125 - 500 (3 BAR) TECHNICAL SPECIFICATIONS CHART Capacity Model (Coal) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) EKY 125 1340 1350 1065 2240 1010 1340 1350 1195...
  • Page 10: Eky 125-1000 (5 Bar) Technical Specifications

    H E A T I N G S Y S T E M S EKY 125 - 1000 (5 BAR) TECHNICAL SPECIFICATIONS CHART...
  • Page 11 H E A T I N G S Y S T E M S EKY 125 - 1000 (5 BAR) TECHNICAL SPECIFICATIONS CHART...
  • Page 12: Appliance Information

    H E A T I N G S Y S T E M S APPLIANCE INFORMATION EKY series boilers are designed to burn different types of fuels such as wood, walnut coal, quince coal and low-calorie brown coal in ranging capacities. As it is known, the shaft gasses which occur as a result of burning wood and coal, and condensation of water vapors shall take place.
  • Page 13 H E A T I N G S Y S T E M S In order to provide for the safety of the boiler and the assembly in case of power outages, the installation should have a by-pass line. Make sure to use a suitable check valve for all solid-fuel boilers and the pressure of the check valve should be equal to the maximum operating pressure of the boiler.
  • Page 14: Expansion Tank Volumes Suitable For Capacities

    H E A T I N G S Y S T E M S EXPANSION TANK VOLUMES SUITABLE FOR BOILER CAPACITIES If Cast Sectional Boiler Capacity If Panel Radiators Heating Radiators (Kcal/h) are used are used 17.000 45 L 26 L 25.000 65 L 42 L...
  • Page 15: Eky 17-100, Eky 125-250 Installation Chart

    H E A T I N G S Y S T E M S EKY 25-100, EKY 125-250 INSTALLATION CHART PUMP ON OUTLET A. Input to the Radiators B. Output from the Radiators C. Open Expansion Tank D. Input to the Expansion Tank E.
  • Page 16 H E A T I N G S Y S T E M S EKY 25-100, EKY 125-250 INSTALLATION CHART PUMP ON INLET A. Input to the Radiators B. Output from the Radiators C. Open Expansion Tank D. Input to the Expansion Tank E.
  • Page 17: Eky 125-1000 Installation Chart

    H E A T I N G S Y S T E M S EKY 125-1000 INSTALLATION CHART (EXCEPT FOR PRISMATIC 125-250 SERIES) Air Vent BY-PASS LINE VALVE TO RADIATORS FROM RADIATORS MAIN PUMP VALVE OPEN EXPANSION TANK MAIN PUMP EXPANSION LINE FILLING VALVE FROM EXPANSION TANK...
  • Page 18: Eky 125-1000 Expansion Connection Chart

    H E A T I N G S Y S T E M S EKY 17-1000 EXPANSION CONNECTION CHART AIR VENT These are containers open to atmosphere and they should be MESSENGER installed a distance from the top of the PIPE INPUT TO pipe system for hot water systems or at...
  • Page 19: Common Chimney

    H E A T I N G S Y S T E M S COMMON CHIMNEY SHAFT ASSEMBLY (FOR ALL MODELS) Connecting two solid fuel boilers to the same chimney is not recommended. Where this is not achievable and if calculations based to chimney cross section and height also allow using of other solid fuel boilers, then it is possible to connect multiple boilers into a common flue system.
  • Page 20: Eky Digital Control Panel

    H E A T I N G S Y S T E M S If the shaft is made of iron sheet material, insulate the surrounding of the shaft and prevent the heat loss. The shaft should not have a sectional narrowness at any spot. Make sure not to install another appliance or more than one boiler to the same shaft.
  • Page 21 H E A T I N G S Y S T E M S 6.FAN ON 5.FAN SET The fan set is changed using Used to switch the fan on or off. this button. 7.ON/OFF Used to turn on-off the appliance. INDICATORS AND SCREENS APPLIANCE SCREEN The set values of the appliance and operating information are displayed on this screen.
  • Page 22 H E A T I N G S Y S T E M S TURNING THE APPLIANCE ON / OFF Press ON/OFF button to turn on the appliance. The screen lights will turn on and values shall be displayed on the screen. Press ON/OFF button to turn off the appliance.
  • Page 23: Error Codes And Solutions

    H E A T I N G S Y S T E M S 7. ERROR CODES AND SOLUTIONS OVERHEAT: If the temperature of the boiler is above 95°C, this error occurs; the appliance stops operating and gives out a signal. This error may result from a malfunction in the heat sensor.
  • Page 24 H E A T I N G S Y S T E M S 9. LAST ERRORS LIST The appliance can store the last 20 errors in its memory. This information is important for the technical services. The service may get informed on the problems of the boiler. In order to display the last errors list;...
  • Page 25: Eky Digital Panel Electrical Connection Chart

    H E A T I N G S Y S T E M S EKY DIGITAL PANEL ELECTRICAL CONNECTION CHART MAIN FEED INPUT...
  • Page 26 H E A T I N G S Y S T E M S MECHANICAL CONTROL PANEL: FAN ON PUMP ON NO FUEL LIMIT THERMOSTAT FAN ON-OFF FAN SPEED BUTTON DIGITAL SCREEN TEMPERATURE SETTING BUTTON FOR EKY MECHANICAL CONTROL PANEL: ON/OFF switch: The switch which turns on and off the power supplied to the panel.
  • Page 27: Eky Mechanical Panel Electrical Connection Chart(125-250)

    H E A T I N G S Y S T E M S EKY MECHANICAL PANEL ELECTRICAL CONNECTION CHART (EKY 125-250) grey grey brown...
  • Page 28: Eky Mechanical Panel Electrical Connections Chart (250-1000)

    H E A T I N G S Y S T E M S EKY MECHANICAL PANEL ELECTRICAL CONNECTION CHART EKY 250-1000) LIMIT THERMOSTAT DIGITAL INDICATOR ROOM THERMOSTAT SENSOR brown 1 PUMP white 2 FAN Green ELECTRONIC CARD blue Neutral Connector Fuse Blue...
  • Page 29: Use Of The Boiler

    H E A T I N G S Y S T E M S USE OF THE BOILER: 1. Fully open the shaft valve before operating the boiler. 2. Make sure that the system is full of water and the air in the system is removed before operation.
  • Page 30 20. If you observe an abnormal condition regarding the boiler, take the necessary precautions immediately and contact our authorized services. You should contact Termodinamik Company for appliance fuel conversion. You should be informed by the Company on the conditions of conversion and the procedure to be followed.
  • Page 31 H E A T I N G S Y S T E M S BOILER FEEDING WATER PROPERTIES In order to prevent calcification of water inside of the boiler and pipes, not so hard water should be used. (The water used in system must be over FS 25 which is international standarts for water hardness.) Boiler Feeding Boiler Filling...
  • Page 32 H E A T I N G S Y S T E M S Fully close the shaft valve. Tighten the knurled screw in front of the fan in order to prevent air from passing through the fan flaps. Turn on the by-pass line valve, if there is. Do not open the lid covers of the boiler.
  • Page 33 H E A T I N G S Y S T E M S RADIATOR INSTALLATION CHART FOR MULTIPLE-STORY BUILDINGS OPEN EXPANSION TANK RADIATOR BOILER ROOM HEATER INSTALLATION CHART OPEN EXPANSION TANK BOILER RADIATOR...
  • Page 34: Malfunctions And Troubleshooting

    H E A T I N G S Y S T E M S MALFUNCTIONS AND TROUBLESHOOTING PROBLEM REASON SOLUTION - Inefficient shaft draught - Get your shaft controlled and Inefficient burning in the have it cleaned every year. - Low-calorie non-quality fuel burning chamber.
  • Page 36 H E A T I N G S Y S T E M S...

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