Related Manuals for Leuze electronic DDLS 508
Summary of Contents for Leuze electronic DDLS 508
- Page 1 DDLS 508 Optical Data Transmission for 100 Mbit/s Ethernet – Version F3/F4 O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
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Page 2: Table Of Contents
Fine adjustment without the single-handed adjustment (SHA) process...... 44 Diagnostics and troubleshooting.............. 46 Error displays of the operating state LEDs ................ 46 Error displays and STATUS LED for remote diagnosis ............ 49 Error displays of the operating mode LEDs ................ 49 Leuze electronic DDLS 508... - Page 3 10.1.2 Device with heating ...................... 55 10.2 Dimensioned drawings ...................... 56 10.3 Dimensional drawings: Accessories .................. 58 Order guide and accessories................ 59 11.1 Nomenclature ........................ 59 11.2 Cables accessories....................... 59 11.3 Other accessories ......................... 60 EC Declaration of Conformity................ 61 Leuze electronic DDLS 508...
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Page 4: About This Document
Text passages with this symbol provide you with further information. Symbol for action steps Text passages with this symbol instruct you to perform actions. Symbol for action results Text passages with this symbol describe the result of the preceding action. Leuze electronic DDLS 508... - Page 5 Protective Extra-Low Voltage; protective extra-low voltage with reliable dis- connection High-bay storage device Single-Handed Adjustment; fine adjustment of the devices by one person TCP/IP Transmission Control Protocol/Internet Protocol; Internet protocol family User Datagram Protocol; network transmission protocol Underwriters Laboratories Leuze electronic DDLS 508...
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Page 6: Safety
Ä The device must not be opened. There are no user-serviceable parts inside. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic DDLS 508... -
Page 7: Competent Persons
Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG. The device emits invisible laser radiation with a wavelength of 785 nm (device with designation “Fre- quency F3") or 852 nm (device with designation “Frequency F4") through the laser aperture of the optical... - Page 8 < 36 mW Pulse duration: 32 ns 32 ns Wavelength: 785 nm 785 nm CLASS 1M LASER PRODUCT IEC 60825-1:2007 Complies with 21 CFR 1040.10 GB7247.1-2001 Fig. 2.2: Laser warning and laser information signs for devices with frequency F3 Leuze electronic DDLS 508...
- Page 9 Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. NOTICE Devices with integrated alignment laser can be identified by part number code L in the part des- ignation, e.g., DDLS 5xx XXX.4 L.
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Page 10: Device Description
Alignment laser for mounting support (optional) Supporting edge for bubble level or alignment straight- edge LED indicators in the control panel Ethernet connection, M12 Spirit level (for devices with alignment laser) POWER connection, M12 Fig. 3.1: Device construction Leuze electronic DDLS 508... -
Page 11: Performance Characteristics And Delivery Options
Part designation: DDLS 5XX xxx.4 YY Designation on the name plate: Frequency F4 NOTICE Installation for devices with an operating range of 200 m. Ä Always install the Frequency F4 device as stationary device for devices with an operating range of 200 m (DDLS 5XX 200…). Leuze electronic DDLS 508... -
Page 12: Connection Technology
The operating mode selector switch is used to switch between the operating modes of the device (see chapter 6 "Starting up the device"). • Operating mode LEDs AUT, MAN, ADJ, LAS, LLC The operating mode LEDs indicate the active operating mode. Leuze electronic DDLS 508... - Page 13 SIGNAL QUALITY indicator of the first device. Green Continuous light LAS operating mode (Laser Adjustment System) active The alignment laser mounting support is activated (see chapter 4.2 "Mounting with alignment laser and level"). Leuze electronic DDLS 508...
- Page 14 The optical link was interruption-free since activation of the LLC. Continuous light The optical link was interrupted at least once since activa- tion of the LLC (see chapter 7.3 "Error displays of the oper- ating mode LEDs"). Leuze electronic DDLS 508...
- Page 15 Device error (see chapter 7.1 "Error displays of the operating state LEDs" • The function of the device is limited. The displays of the other operating state LEDs may pro- vide information on the cause of the error. Leuze electronic DDLS 508...
- Page 16 • No cable-connected link to the connected device (see chapter 7.1 "Error displays of the operating state LEDs"). • SIGNAL QUALITY indicator without green and orange LED (see chapter 7.1 "Error displays of the operating state LEDs"). Leuze electronic DDLS 508...
- Page 17 At the optimum received signal level, all LEDs (red, orange, green) are activated. If the received signal level drops, the LEDs are successively switched off, beginning with the green LEDs. two red LEDs two orange LEDs four green LEDs Fig. 3.5: SIGNAL QUALITY indicator of the received signal level Leuze electronic DDLS 508...
- Page 18 Causes: • Optical window soiled • Range exceeded • Environmental influences (snow, rain, fog) • Insufficient alignment of the devices • Wrong F3/F4 frequency assignment of the devices • Transmitter of the second device deactivated Leuze electronic DDLS 508...
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Page 19: Indicators In The Optics Area
• No supply voltage. • SIGNAL QUALITY indicator shows only red LEDs. • The LINK and LINK/ACT LEDs are off. • The transmitter is deactivated (see chapter 7.2 "Error dis- plays and STATUS LED for remote diagnosis"). Leuze electronic DDLS 508... -
Page 20: Indicators In The Connection Area
• The link to the connected device is OK. light • No data is sent or received. Orange Continuous • The link to the connected device is active. light/ • Data is sent and received. flickering light Leuze electronic DDLS 508... -
Page 21: Mounting
You will achieve greater flexibility during basic installation and fine adjustment if you mount the devices on C profile rails. NOTICE If the device is mounted instead of a DDLS 200, use the adapter plate – to be ordered sepa- rately – if necessary (see chapter 11.3 "Other accessories"). Leuze electronic DDLS 508... -
Page 22: Mounting With Alignment Laser And Level
(see figure). The transmitted beam of one device is thereby aligned with the center of the receiver optics of the mutually op- posing device. Leuze electronic DDLS 508... - Page 23 Ä Switch on the alignment laser. Activate the LAS (Alignment laser) operating mode to switch on the alignment laser (see chapter 6.1 "Setting the operating mode"). NOTICE Data transmission is active while changing the operating mode and with activated alignment laser. Leuze electronic DDLS 508...
- Page 24 16 m Note: The listed mounting heights of the device are examples. The device can be mounted at any desired height. The distances of the laser spots on the floor change according to the selected mounting height. Leuze electronic DDLS 508...
- Page 25 ð If possible, use laser spot 1 and laser spot 3 for alignment. ð Set the distances of the laser spots to the reference edge exactly to 1 mm. 63 64 66 67 68 69 71 72 Fig. 4.5: Measure distance from laser spot to reference edge Leuze electronic DDLS 508...
- Page 26 (see chapter 6.1 "Setting the operating mode"). Ä Point the alignment laser of the device that was mounted second at the drilling template on the device that was mounted first. To do this, align the second device using the alignment screws. Leuze electronic DDLS 508...
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Page 27: Vertical Mounting (Lifting Axis) With The Alignment Laser
Ä Mount the two devices opposite one another with a lateral offset of 30 mm. Mount the devices so that the center of the transmitter of one device is opposite the center of the receiver of the other device. 30 mm Fig. 4.7: Lateral offset of the devices with vertical mounting Leuze electronic DDLS 508... -
Page 28: Mounting Without Alignment Laser
• Perform the fine adjustment for the lifting axis (see chapter 6.2 "Fine adjustment"). Mounting without alignment laser Ä Observe the mounting instructions (see chapter 4.1 "Mounting instructions"). NOTICE You will achieve greater flexibility during basic installation and fine adjustment if you mount the devices on C profile rails. Leuze electronic DDLS 508... -
Page 29: Horizontal Mounting (Travel Axis) Without Alignment Laser
ð Place an alignment straightedge or level on the lateral support edge of one of the devices. ð Move the devices towards one another horizontally so that there is an offset of 30 mm between them (see figure). The transmitter of one device is positioned opposite the receiver of the other de- vice. Leuze electronic DDLS 508... - Page 30 ð Move the devices until both are flush with one another. To do this, use the vertical level of a bubble level. ð Mounting of the device is concluded. Further procedure: • Connect the devices electrically (see chapter 5 "Electrical connection"). • Perform the fine adjustment for the lifting axis (see chapter 6.2 "Fine adjustment"). Leuze electronic DDLS 508...
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Page 31: Mounting Tolerances Of The Devices
Rotary transmission possible with device separation (3) of greater than 500 mm Fig. 4.10: Maximum allowed mounting tolerance The maximum mounting tolerance is calculated using the following formula: [mm] Maximum mounting tolerance of the devices [mm] Applied minimum distance in the system Leuze electronic DDLS 508... -
Page 32: Mounting Distance For Parallel Operation Of Data Transmission Systems
The minimum mounting distance between two optical data transmission systems is determined by the fol- lowing criteria: • Maximum data transmission distance • Frequency-offset mounting (F3/F4 / F4/F3) • Identical frequency mounting (F3/F4 / F3/F4) • Transmission beam spread of the devices The standard beam spread is ±0.5°. Leuze electronic DDLS 508... - Page 33 Range of the device Minimum mounting distance between the devices 40 m (DDLS 5XX 40...) 300 mm 120 m (DDLS 5XX 120...) 300 mm 200 m (DDLS 5XX 200...) 500 mm Identical-frequency mounting Minimum mounting distance Device with frequency 3 (Frequency F3, DDLS 5XX xxx.3-YY) Device with frequency 4 (Frequency F4, DDLS 5XX xxx.4-YY) Fig. 4.13: Identical-frequency mounting Leuze electronic DDLS 508...
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Page 34: Mounting Distance For Parallel Operation With Ams 300/Ams 200 Laser Measurement Systems
Cascading (series connection) of multiple data transmission systems If there are multiple optical data transmission paths between two participants (TN), one speaks of cascad- ing. Optical data transmission path 1 Optical data transmission path 2 Fig. 4.14: Example: Cascading of multiple data transmission systems Leuze electronic DDLS 508... - Page 35 For transmission protocols that are very tightly specified with respect to delay times and jitter tolerances (e.g., for synchronous transmissions), the user must check the suitability of the devices individually. • Protocol propagation times: Constant delay time per path (2 devices): 5 µs • Distance-dependent delay: Distance 0 m: 0 µs Distance 200 m: 0.66 µs Leuze electronic DDLS 508...
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Page 36: Electrical Connection
Ä Lay all connection cables and signal lines within the electrical installation space or perma- nently in cable ducts. Ä Lay the cables and lines so that they are protected against external damages. Ä For further information: see EN ISO 13849-2, Table D.4. Leuze electronic DDLS 508... -
Page 37: Power (Supply Voltage / Switching Input And Switching Output)
Data transmission remains active until the last orange LED of the SIGNAL QUALITY indicator switches off. Data transmission is then deactivated. The intensity warning remains active even after the last orange LED of the SIGNAL QUALITY indicator switches off. Leuze electronic DDLS 508... -
Page 38: Bus (Bus Input, Ethernet)
The shielding connection must be at the same potential at both ends of the data line. This serves to prevent potential equalization currents over the shield and possible interference cou- pling through compensating currents. Ä Use at least a CAT 5 cable for the connection. Leuze electronic DDLS 508... -
Page 39: Starting Up The Device
(SHA) process"). Manual Data transmission switches off as soon as no green LEDs in the SIGNAL QUALITY indicator illuminate. Note: The AUT LED switches off if the MAN operating mode is activated. Leuze electronic DDLS 508... - Page 40 ð The LED of the selected operating mode illuminates continuously. NOTICE Data transmission remains active while changing the operating mode. Exception: operating mode ADJ. After activating the ADJ operating mode, data transmission of process data is interrupted. Leuze electronic DDLS 508...
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Page 41: Fine Adjustment
ð The travel axis or lifting axis is normally stopped automatically if data transmission is interrupted. If not, stop the axis manually. ð One orange LED must still be illuminated in the SIGNAL QUALITY indicator. Ä Activate the ADJ operating mode (alignment) (see chapter 6.1 "Setting the operating mode"). Leuze electronic DDLS 508... - Page 42 Ä Activate the AUT (Automatic) operating mode on both devices (see chapter 6.1 "Setting the operating mode"). ð The devices are now ready. NOTICE At the maximum transmission distance, the SIGNAL QUALITY indicator may be one or two green LEDs short of end-scale deflection. Data transmission is, however, still active. Leuze electronic DDLS 508...
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Page 43: Fine Adjustment Without The Single-Handed Adjustment (Sha) Process
Only count the number of rotations. Ä Then rotate the alignment screw half the number of rotations that was counted to the right again. ð Data transmission is now horizontally aligned in the exact center. Leuze electronic DDLS 508... - Page 44 ð The devices are now ready. NOTICE At the maximum transmission distance, the SIGNAL QUALITY indicator may be one or two green LEDs short of end-scale deflection. Data transmission is, however, still active. Leuze electronic DDLS 508...
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Page 45: Diagnostics And Troubleshooting
Device error Check display of the operating state light LEDs: • Temperature warning/error (TMP) • Optical link (OLK) • Error link (ERL) • Laser pre-failure message (LSR) Contact Leuze electronic customer service (see chapter 9 "Service and support"). Leuze electronic DDLS 508... - Page 46 (snow, rain, fog) ment"). • Wrong frequency assign- • Check F3/F4 frequency assign- ment of the devices ment of the devices. • Transmitter deactivated • End deactivation of the transmit- ters. • Transmitter of the second device deactivated Leuze electronic DDLS 508...
- Page 47 • Laser diode: at end of life ex- pectancy Check LSR LED. Tab. 7.6: LINK and LINK/ACT LED displays – Causes and measures Color State possible causes Measures LINK No cable-connected link to the Check Ethernet cable connection. connected device. LINK/ Leuze electronic DDLS 508...
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Page 48: Error Displays And Status Led For Remote Diagnosis
Activate the "Adjust" operating mode mode is not activated on on the second device (see chapter the second device. 6.1 "Setting the operating mode"). • In the "Adjust" operating mode, the supply voltage of the second device was switched off/interrupted. Leuze electronic DDLS 508... - Page 49 Screw fitting of the devices • Environmental influences Alignment (snow, rain, fog) Spring tension on the alignment • Transmitter of the first de- screws vice deactivated • End deactivation of the transmit- • Transmitter of the second ters. device deactivated Leuze electronic DDLS 508...
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Page 50: Care, Maintenance And Disposal
Repairs to the device must only be performed by the manufacturer. Ä For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 9 "Service and support"). Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic DDLS 508... -
Page 51: Service And Support
Ä Enter the contact information and fax this form together with your service order to the fax number given below. Customer data (please complete) Device type: Serial number: Firmware: Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic DDLS 508... -
Page 52: Technical Data
Current consumption Approx. 200 mA at 24 V DC (no load at switching output) Data transmission delay time • Protocol propagation times: Constant delay time per path (2 devices): 2.3 µs • Distance-dependent delay: Distance 0 m: 0.00 µs Distance 200 m: 0.66 µs Leuze electronic DDLS 508... - Page 53 In this case the operator may be required to take appropriate measures. Tab. 10.6: Certifications, conformity Conformity CE, CDRH Certifications UL 60950-1, CSA C 22.2 No. 60950-1 For UL applications: use is permitted exclusively in Class 2 cir- cuits according to NEC Leuze electronic DDLS 508...
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Page 54: 10.1.2 Device With Heating
Warmup time Minimum 30 min at +24 V DC and an ambient temperature of -35 °C Minimum conductor cross section Conductor cross section of at least 0.75 mm² for the supply voltage supply line Tab. 10.8: Environmental data Ambient temperature (operation) -35 °C … +50 °C Leuze electronic DDLS 508... -
Page 55: Dimensioned Drawings
Technical data 10.2 Dimensioned drawings all dimensions in mm Center axis of transmitter and alignment laser Center axis of transmitter and receiver Center axis of receiver Fig. 10.1: Dimensioned drawing of DDLS 508 40…, DDLS 508 120… Leuze electronic DDLS 508... - Page 56 Center axis of receiver Fig. 10.2: Dimensioned drawing of DDLS 508 200… NOTICE Installation for devices with an operating range of 200 m. Ä Always install the Frequency F4 device as stationary device for devices with an operating range of 200 m (DDLS 5XX 200…). Leuze electronic DDLS 508...
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Page 57: Dimensional Drawings: Accessories
Technical data 10.3 Dimensional drawings: Accessories all dimensions in mm Fig. 10.3: Dimensioned drawing of adapter plate for DDLS 200 replacement Leuze electronic DDLS 508... -
Page 58: Order Guide And Accessories
Part designation Description 50104557 K-D M12A-5P-5m-PVC Connection cable, M12 socket, axial plug outlet, open cable end, cable length 5 m, not shielded 50104559 K-D M12A-5P-10m-PVC Connection cable, M12 socket, axial plug outlet, open cable end, cable length 10 m, not shielded Leuze electronic DDLS 508... -
Page 59: Other Accessories
KD 095-5A M12 socket, axial, A-coded for supply voltage, shielded 50108991 D-ET1 RJ45 plug, user-configurable / screw connections 50112155 S-M12A-ET M12 plug, axial, D-coded, user-configurable / screw connections 50109832 KDS ET M12 / RJ45 W-4P Converter from M12, D-coded, to RJ-45 socket Leuze electronic DDLS 508... -
Page 60: Ec Declaration Of Conformity
The optical data transmission systems of the DDLS 500 series were developed and manufactured in accor- dance with the applicable European standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001. Leuze electronic DDLS 508...