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Installation Manual
MODEL 400 SERIES
SLIDING GATE
VEHICLE BARRIER
INSTALLATION MANUAL
B&B ARMR
Headquarters/Tech Support:
5900 S Lake Forest Dr Suite 230
McKinney, TX 75070
Phone: (800) 367-0387
Fax: (972) 385-9887
E-mail:
info@bb-armr.com
techsupport@bb-armr.com
www.bb-armr.com
MADE IN THE USA
B&B ARMR
A Division of B&B Roadway and Security Solutions
04X0 Rev G
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Table of Contents
Related Manuals for B&B ARMR 400 Series
Summary of Contents for B&B ARMR 400 Series
- Page 1 MODEL 400 SERIES SLIDING GATE VEHICLE BARRIER INSTALLATION MANUAL B&B ARMR Headquarters/Tech Support: 5900 S Lake Forest Dr Suite 230 McKinney, TX 75070 Phone: (800) 367-0387 Fax: (972) 385-9887 E-mail: info@bb-armr.com techsupport@bb-armr.com www.bb-armr.com MADE IN THE USA B&B ARMR A Division of B&B Roadway and Security Solutions...
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Page 2: Welcome
Installation and Operations Manual — Model 400 Series TABLE OF CONTENTS Your safety is extremely important to us. If you have any questions or are in doubt about any aspect of the equipment, please contact us. INTRODUCTION Welcome! Congratulations on your purchase of a B&B ARMR vehicle barrier. In addition to providing detailed operating instructions, this manual describes how to install, maintain, and troubleshoot your vehicle barrier. -
Page 3: System Installation Record
Installation and Operations Manual — Model 400 Series TABLE OF CONTENTS Be aware of and follow the safety standards of the Occupational Safety and Health Administration (OSHA), as well as other applicable federal, state, and local safety regulations and industry standards and procedures. For installation outside the United States, users must also follow applicable international, regional, and local safety standards. -
Page 4: Table Of Contents
Installation and Operations Manual — Model 400 Series TABLE OF CONTENTS Table of Contents INTRODUCTION ............................iv Welcome! ..............................iv Safety ................................ iv How to Contact Us ........................... v System Installation Record ........................v 1. ORIENTATION ............................7 Overview ............................7 Options ............................12... -
Page 5: Orientation
Model 450A—a sliding cantilevered crash beam rated to stop a 15,000-pound vehicle traveling at 50 miles per hour. Figure 1-1 will orient you to the three basic components of a 400 series vehicle barrier. 1. Gate Leaf (consisting of the pickets, the skirt, and the beam) 2. - Page 6 The standard opening when the gate leaf is fully retracted is 144 inches (12 feet or 3.66 meters). This is the space through which a vehicle will pass, and corresponds to the standard width of a traffic lane. Figure 1-1: Basic Components of a 400 Series Gate Gate Leaf Pickets...
- Page 7 (gate leaf) and also the roller wheels upon which the gate rolls as it moves. During vehicle impact, its heavy steel tubes transfer the impact loads to the foundation. The Model 400 Series vehicle barrier operates from a complete, self-contained hydraulic and control unit housed in a sealed enclosure with locking doors mounted nearby. For information on the specific hydraulic unit mated with this gate, please refer to the associated Operation and Maintenance manual provided separately.
- Page 8 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING on a concrete pad close to the motor stanchion. Conduits connecting the unit and motor stanchion carry the hydraulic lines and electrical control cables. The unit also houses the gate control circuitry, the main components of which are the PLC (programmable logic controller) that is programmed with the gate's operating logic, the motor starter, and the motor overload protector.
- Page 9 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 1.1.3 Receiver Stanchion The receiver stanchion—which is embedded in a concrete foundation—captures (and locks in model 450) the end of the gate in place when the gate is fully closed. During vehicle impact, its heavy steel tubes transfer the impact loads to the foundation.
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Page 10: Options
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 1.2 Options The Model 400 Series vehicle barriers are available with a broad array of options, as listed below. Consult your purchase order or other ordering documentation to determine whether your unit has the optional equipment. -
Page 11: Installation
We designed the Model 400 Series vehicle barriers for quick and easy installation. However, every site is different and each 400 series will vary due to the choice of options or special design features. Accordingly, the instructions below may have to be varied slightly for your particular installation. -
Page 12: Typical Installation Of The Motor And Receiver Stanchions
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 2.3 Typical Installation of the Motor and Receiver Stanchions Perform the following steps to install the motor and receiver stanchions.(Always refer to your submittal for your specifications.) 2.3.1 Excavate the holes for the stanchions as shown in the Foundation Drawings supplied in your submittal. - Page 13 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING grease fittings. The wheels may be pre-greased. Be careful not to over- grease the bearings; make sure the grease does not leak out of the sides of the bearings. 2.3.8 Install the four guide wheels into the guide wheel receivers on the wheel stanchion.
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Page 14: Installing The Gate And Motor Components
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 2.4 Installing the Gate and Motor Components Perform the following steps to install the gate (gate leaf), motor, and limit switches on the motor stanchion. 2.4.1 Lift the gate assembly using a crane or forklift. Guide the gate onto the first set of roller wheels, with the wheels fitting between the I-beam and the channel. - Page 15 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING Figure 1 Limit Switch Mounting 2.4.7 Bolt the limit switch plates so they engage the limit switches' lever arms. The plate must be located so that both limit switches are hit in the correct sequence.
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Page 16: Hydraulic Unit Installation
2.5 Hydraulic Unit Installation Refer to separate manual for information on the specific model provide. 2.5.1 Typically, the Model 400 series hydraulic unit is mounted on a concrete pad. Generally, the hydraulic, electrical power, and control conduits will be run together, and all will turn up out of the concrete pad to attach to the hydraulic unit. -
Page 17: Control System Installation
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 2.5.5 Connect the hoses to the motor and also the locking pin cylinder (450 & 450A only) before the system is turned on. 2.6 Control System Installation Refer to the associated hydraulic pumping unit (HPU) manual for further clarification of the following information ad any references later to the (HPU). - Page 18 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING Button to close gate – Normally Open Close Button Button common to I1 Button point to 24-volt dc+ Locking Pin Open Limit Switch Jumper required for non 450 gates Switch common to I2...
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Page 19: Troubleshooting
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 5. TROUBLESHOOTING The table below provides guidance on identifying and correcting issues with your Model 400 Series vehicle barrier. If you encounter problems that you cannot fix, contact B&B ARMR and we will gladly work with you to correct them. - Page 20 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING Symptom Actions 1. Check power 2. Check motor overload, press start HPU pump will not turn on 3. Check motor starter 4. Check low level switch 5. Check pressure switch 1. Check that roller wheel bearings are greased 2.
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Page 21: Engineering Drawings
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 6. ENGINEERING DRAWINGS The following engineering drawings are for reference only. For job specific drawings and details please refer to the Submittal Documentation specific to the job. For replacement components and parts breakdown, please contact B&B ARMR tech support. - Page 22 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING B&B ARMR A Division of B&B Roadway and Security Solutions 04X0 Rev G...
- Page 23 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING B&B ARMR A Division of B&B Roadway and Security Solutions 04X0 Rev G...
- Page 24 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING B&B ARMR A Division of B&B Roadway and Security Solutions 04X0 Rev G...
- Page 25 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING B&B ARMR A Division of B&B Roadway and Security Solutions 04X0 Rev G...
- Page 26 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING B&B ARMR A Division of B&B Roadway and Security Solutions 04X0 Rev G...
- Page 27 Installation and Operations Manual — Model 400 Series TROUBLESHOOTING B&B ARMR A Division of B&B Roadway and Security Solutions 04X0 Rev G...
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Page 28: Warranty
Installation and Operations Manual — Model 400 Series TROUBLESHOOTING 7. WARRANTY BBRSS warranties for a period of one (1) year FOB manufacturing facility, unless otherwise specified by BBRSS in writing, from defects due to faulty material or workmanship. Damage due to handling during shipment and installation are not covered under warranty.