Page 2
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any otherprocess) or processed, duplicated or distributed by means of electronic systems without written permission of Moeller GmbH, Bonn. Subject to alterations without notice.
Page 3
Page 3-1 to 3-29 MV4-670-TA1/2 MV4-690-TA1/2 Part 4 Communications Card Description Page 4-1 to 4-55 ZB4-601-IF1 ZB4-609-IF1 Part 5 Communications Card Description Page 5-1 to 5-15 ZB4-604-IF1 PROFIBUS-DP Part 6 Communications Card Description Page 6-1 to 6-12 ZB4-606-IF1 DeviceNet Moeller 07/01 AWB-C2700-1347GB...
Page 5
Proper use The device must only be used for the applications described in this device description and only in conjunction with the components recommended by Moeller. Warning ! For the trouble-free and reliable operation of this product proper transport, storage, assembly and mounting, as well as careful operation must be ensured.
13.2 Power up function test........................1-22 13.3 Cleaning and maintenance of the Touch Screen................1-22 Display ............................... 1-23 Maintenance and repair ........................1-23 Disposal ............................. 1-23 Technical Data ........................... 1-24 EC Conformity............................ 1-26 UL Listing ............................1-26 Moeller 07/01 AWB-C2700-1347GB...
Electrostatic discharge may destroy some components. Notes generally mean the following: This indicates important information on the product or section of the operating instructions to which special attention should be given. The Note pictogramme has the following meaning: Indicates important instructional information. Moeller 07/01 AWB-C2700-1347GB...
MV4-470-TA1(-xx1) 10.4″ (264 mm) LCD passive color (STN) VGA (640 x 480) 24 V DC Units with the extention –xx1 are equipped with an acid-proof stainless steel front. These devices are installed from the rear using threaded bolts. Moeller 07/01 AWB-C2700-1347GB...
COM slot • Nuts and washers 10 x M4 with 5.7“ units; 16 x M5 with 10.4” units • • Power supply plug connector (3-pole plug- in screw terminal, Phoenix Contact, Type: MSTB 2.5/3-ST-5.08) • • Moeller 07/01 AWB-C2700-1347GB...
LCD display. The cooling slits must be kept clear to ensure the proper cooling of the system. Avoid exposing the flat screen to direct sunlight. After mounting the rear of the device must be accessible (Download button). Moeller 07/01 AWB-C2700-1347GB...
Page 11
The standard unit with front hole mounting is shown in this illustration. The dimensions of the 5.7“ stainless steel units are identical. Only the front panel cutout is different as a result of the intended rear installation with threaded bolts (refer to the following section). Moeller 07/01 AWB-C2700-1347GB...
Page 12
203 mm X X X X 147 mm (centrally to fixing holes) Fixing screws M4 countersunk screw (supplied with unit) MV4-150-TA1-xx1, MV4-450-TA1-xx1 O O O O 203 mm 211 mm 161 mm 147 mm 70.5 mm 70 mm 80.5 mm 4.5 mm Moeller 07/01 AWB-C2700-1347GB...
The standard unit with front hole mounting is shown in this illustration. The dimensions of the 5.7“ stainless steel units are identical. Only the front panel cutout is different as a result of the intended rear installation with threaded bolts (refer to the following section). Moeller 07/01 AWB-C2700-1347GB...
316 mm X X X X 244 mm (centrally to fixing holes) Front panel cutout Fixing screws M5 countersunk screw (supplied with unit) b) MV4-170-TA1-xx1, MV4-470-TA1-xx1 O O O O 316 mm 328 mm 256 mm 244 mm 86 mm 85 mm 66 mm 65 mm 6 mm Moeller 07/01 AWB-C2700-1347GB...
The countersunk screws must be tightened uniformly and securely. Ensure the correct positioning and even pressure of the front seal. Observe the general mounting instructions (see Section 4). IP 65 can only be guaranteed with correct mounting. Moeller 07/01 AWB-C2700-1347GB...
Page 16
3. The front seal must be make flat and uniform contact between the front plate and front cover. 4. The nuts must be uniformly and securely tightened. 5. Ensure correct positioning and application of even pressure of the front seal. Pay close attention to the mounting instructions (→ Section 4). Moeller 07/01 AWB-C2700-1347GB...
Functional ground 0 V Power supply +24 V GND 0 V (Plug-in screw terminal: Phoenix Contact MSTB 2.5/3-ST-5.08) ZB4-601-IF Section of the connector panel with a view of the system power supply plug connector and the fuse. Moeller 07/01 AWB-C2700-1347GB...
Special care should be taken with the connection to ensure interference-free operation. The EMC values stated in the technical data can only be guaranteed if the cables are manufactured according to the specifications. Moeller 07/01 AWB-C2700-1347GB...
The cable is then fastened at the exposed shield braid and the cable sheath below it directly underneath the cable clamp strap of the connector casing. If plug connectors are used for communications cards (not D-subminiature plug connectors to DIN 41 652), then follow the instructions in the relevant document descriptions. Moeller 07/01 AWB-C2700-1347GB...
Refer to the documentation of the MV4-configurator design software for information on the connection and operation of a printer (printer installation). For SUCOM-A communication select the PLC type “Moeller...PRG (COM)” in the MV4-configurator. The required SUCOM-A cables ZB4-237-KB1 (for PS4) and ZB4-233-KB1 (for PS416) must be used with an adapter (9-pol.
GRSW.EXE” with date and time. If the runtime program is correct, the “ok” system message will appear and the runtime program is started. MAINBOARD FIRMWARE VERSION 3.XX (WIN32) > APPLICATION LOADER < ---------------------------------------- - search program .. ok - check GRSW.EXE XX/XX/XX XX:XX .. ok System mask “APPLICATION LOADER” Moeller 07/01 AWB-C2700-1347GB...
The system indicates the reason for the change to Download mode in the first line of the screen. To quit Download mode press the Download button or briefly interrupt the power supply. Moeller 07/01 AWB-C2700-1347GB...
Never plug in the cards with the power supply switched on. Only operate the communications card once it has been fully screwed into position. Do not run any non-Moeller components in the slots. Only original hardware from Moeller may be used.
(jumper J7 on the main board set to position A). This is not short-circuit proof and not overload protected and must only be used in conjunction with original Moeller hardware. The power supply cannot be used for non-Moeller products.
Do not expose the front of the device to solvents which may corrode and destroy the plastic frame (frame material: polymethylmethacrylate, PMMA). Moeller 07/01 AWB-C2700-1347GB...
Special note: – The clock module contains a sealed lithium battery. (Real Time Clock, Dallas DS12887 or STMicroelectronics M48T86PC1) – The backlights for units with LCD displays are provided by fluorescent tubes that contain mercury. Moeller 07/01 AWB-C2700-1347GB...
CISPR 11, EN 55011, Class A Protection type Front IP 65 (NEMA 12), to IEC/EN 60529 Rear IP 20 Front panel Glass 2.0 mm, non-reflective (etched) 5.7″ Glass 3.0 mm, non-reflective (coated) 10.4″ Weight approx. 2.2 kg 5.7″ approx. 3.6 kg 10.4″ Moeller 07/01 AWB-C2700-1347GB...
Page 28
(incl. comms. card) 20 W 10.4″ device Fuse protection Internal 2.5 A slow, to EN 60127-2/2 (externally accessible, see Section 6) Maximum disconnection 35 A (see Section 6) capacity Interfaces 1 slot for communications card (see Section 10) Moeller 07/01 AWB-C2700-1347GB...
The following standard was used to assess the electrical safety of the Touch Operator Panels: EN 60 950 1999 Manufacturer: Moeller GmbH Hein-Moeller-Straße 7 – 11 D-53115 Bonn Federal Republic of Germany 19 UL Listing The Touch Operator Panel is listed by Underwriters Laboratories Incorporated (UL). File E208621.
Page 31
No liability is accepted for claims for damages arising from a failure or functional defect in the device. All data specified in this document does not represent legally binding guaranteed specifications. Moeller 07/01 AWB-C2700-1347GB...
Page 32
Communication Modules and System Expansion (Slot 0, Slot 1) ............. 2-18 Installation Instructions ........................2-19 12.1 Device installation .......................... 2-19 12.2 Mounting to IP 65 ........................... 2-19 12.3 Preparation of the connection cables (EMC) ................. 2-20 12.4 Preparing the shield connections ....................2-21 Moeller 07/01 AWB-C2700-1347GB...
MV4-590-TA2(-xx1) 13.8″ (351 mm) LCD active color VGA (640 x 480) 100 to 240 V AC, (TFT) 50/60 Hz Units with the extention –xx1 are equipped with an acid-proof stainless steel front. The standard devices have an aluminium front. Moeller 07/01 AWB-C2700-1347GB...
16 x M5 with 10.4“ units; 16 x M6 with 13.8“ units • • Power supply plug – DC Version MV4-570/590-TA1(-xx1): plug-in screw terminal (3 pole) (Phoenix Contact, Type: MSTB 2.5/3-ST- 5.08) – AC Version MV4-570/590-TA2(-xx1): Standard appliance plug • • Moeller 07/01 AWB-C2700-1347GB...
EN 50 082-2 (Immunity) The following standard has been used as a basis for assessing the units with respect to its electrical safety: EN 60 950 1998 Manufacturer: Moeller GmbH Technical Data Display Technology LCD active colour (TFT) (fully graphic)
Page 36
18.5 to 30.5 V Power consumption 40 W max. Current consumption 1.0 A norm. Fuse 4.0 AT, externally accessible Inrush current 3.0 A s max. Interfaces/Slots 2 slots for communication modules (Slot 0, Slot 1) Moeller 07/01 AWB-C2700-1347GB...
LCD display. The cooling slits must be kept clear to ensure the proper cooling of the system. Avoid exposing the flat screen to direct sunlight. After mounting the rear of the device must be accessible (Download button). Moeller 07/01 AWB-C2700-1347GB...
The standard unit with front hole mounting is shown in this illustration. The dimensions of the 10.4“ stainless steel units are identical. Only the front panel cutout is different as a result of the intended rear installation with threaded bolts (refer to the following section). Moeller 07/01 AWB-C2700-1347GB...
Front panel cutouts for 10.4″ ″ ″ ″ units 10.4″ ″ ″ ″ units for 4-hole front mounting - MV4-570-TA1, MV4-570-TA2 316 mm X X X X 244 mm (centrally to fixing Front panel cutout: holes) Fixing screws M5 countersunk screws (supplied with unit) Moeller 07/01 AWB-C2700-1347GB...
Page 40
Device Description MV4-570-TA1/2, MV4-590-TA1/2 2-11 10.4″ ″ ″ ″ unit stainless steel version - MV4-570-TA1-xx1, MV4-570-TA2-xx1 Front panel cutout: 316x244 mm (centrally to fixing holes) Moeller 07/01 AWB-C2700-1347GB...
The standard unit with front 4-hole mounting is shown in this illustration. The dimensions of the 13.8“ stainless steel units are identical. Only the front panel cutout is different as a result of the intended rear installation with threaded bolts (refer to the following section). Moeller 07/01 AWB-C2700-1347GB...
420 mm X X X X 320 mm (centrally to fixing holes) Fixing screws M6 countersunk screws (supplied with unit) b) 13.8″ ″ ″ ″ stainless steel version units - MV4-590-TA1-xx1, MV4-590-TA2-xx1 Front panel cutout: 420 mm X X X X 320 mm (centrally to fixing holes) Moeller 07/01 AWB-C2700-1347GB...
A screw terminal for the connection is supplied with the unit. +24V PE 0V FUSE SUPPLY 24VDC 4.0 AT 1997 +24 V Section of the connector panel of the unit, showing the connector for the Connection assignment system power supply and the fuse of supply connector Moeller 07/01 AWB-C2700-1347GB...
SUCOM-A protocol (from MV4 Configurator, V 3.03). D-Sub 9 Pol male For SUCOM-A communication select the PLC type “Moeller... PRG” (COM) in the MV4 Configurator. The required SUCOM-A cables ZB4-237-KB1 (for PS4) and Pin No Assignment ZB4-233-KB1 (for PS416) must be used with an adapter (9-pol. SUB-D female connector to 9-pole SUB-D female connector)..
Clean the inside of the plastic frame of the device regularly with a damp soft cloth. Ensure that the surface is not scratched or scoured, especially when removing hard deposits and abrasive dusts. Do not expose the front of the device to solvents which may corrode and loosen the plastic frame (frame material: polymethylmethacrylate, PMMA). Moeller 07/01 AWB-C2700-1347GB...
SYSTEM SLOT 1 SYSTEM PORT POWER TOUCH SUPPLY INIT / DEF / ERROR DIRTY Section of the device connector panel, showing the control LEDs, the SYSTEM PORT and the SYSTEM SLOT 1 with blind plate Moeller 07/01 AWB-C2700-1347GB...
(ESD). Do not fit the modules with the power supply switched on. Only operate the modules once they have been screwed into position. Do not operate non-Moeller components in the slots. Only the original Moeller hardware must be used. Moeller...
Tighten the countersunk screws on the device through the front panel onto the conter frame. The countersunk screws must be tightened uniformly and securely. Ensure the correct positioning and even pressure of the front seal. Observe the general mounting instructions (refer to section 6.1). Moeller 07/01 AWB-C2700-1347GB...
These kinds of compensation currents of normally 50 Hz even occur in normal operation and do not represent a problem for data transmission. However, they may cause the destruction of the shield contacts, particularly in the event of short-circuits in the environment. Moeller 07/01 AWB-C2700-1347GB...
If other plug connectors are used for the modules in the slots (i.e. not D-Subminiature plug connectors to DIN 41 652), follow the instructions for the modules concerned. Moeller 07/01 AWB-C2700-1347GB...
Page 52
Proper use The device must only be used for the applications specified in the device description and only in conjunction with the components recommended by Moeller GmbH. Warning The trouble-free and safe operation of the product is only possible if the requirements for proper transport, storage assembly, installation and careful operation are fulfilled.
Page 53
Basic Touch Screen function...................... 3-25 17.2 Power up function test ........................ 3-25 17.3 Cleaning and maintenance of the Touch Screen ............... 3-25 Display Technology, Backlight......................3-26 Maintenance and Repair ........................3-26 Disposal.............................. 3-26 Technical Data............................ 3-27 EC Conformity ............................ 3-29 Moeller 07/01 AWB-C2700-1347GB...
Information pictograms indicate the following: Important information about the product or the relevant section of the document, requiring the particular attention of the reader. The ”Information” pictogram has the following meaning: Description of important information. Tips, to simplify operations. Moeller 07/01 AWB-C2700-1347GB...
100...240 VAC, 50/60 Hz MV4-690-TA2 (-xx1) MV4-690-TA1 (-xx1) 15.0” (381 mm) TFT color XGA (1024 x 768) 24 VDC isolated Units with the extention –xx1 are equipped with an acid-proof stainless steel front. The standard devices have an aluminium front. Moeller 07/01 AWB-C2700-1347GB...
The cooling slots must always be free in order to ensure the proper cooling of the system. Avoid the exposure of the flat screen to direct sunlight. Ensure that operating elements (Download button, memory card) and connections are still accessible when the device is mounted. Moeller 07/01 AWB-C2700-1347GB...
Device Description MV4-670-TA1/2, MV4-690-TA1/2 4.3 Front panel cutouts for 10.4″ ″ ″ ″ devices Front panel cutout: 316 mm x 244 mm (centrally to fixing holes) Moeller 07/01 AWB-C2700-1347GB...
3. The front seal must be level and evenly positioned between the front plate and the front panel. 4. The nuts must be tightened evenly and securely.. 5. Check that the front seal is positioned correctly and that an even pressure is applied to it. Observe the general mounting instructions (→ Section 4.1). Moeller 07/01 AWB-C2700-1347GB...
Overview of the Connections and the Connector Panel View of the connector panel for the MV4-670/690-TA2 View of the connector panel for the MV4-670/690-TA1 The operating elements, connections and markings are the same on the 10.4” versions (MV4-670- ...) and 15” versions (MV4-690- ...). Moeller 07/01 AWB-C2700-1347GB...
Section of connector panel for the AC version of the MV4. View of the connector socket for the system power supply with integrated fuse (1.0A slow). The PE conductor must be permanently and securely connected to the PE conductor of the power supply. Moeller 07/01 AWB-C2700-1347GB...
+24V GND OV (plug connector: Phoenix MSTB 2.5/3-ST-5.08) Designation Function +24V +24V power supply Section of the connector panel for 24VDC, with a view of the system power supply socket and Functional ground fuse. 0V power supply Moeller 07/01 AWB-C2700-1347GB...
Connection work should be carried out with special care in order to ensure trouble-free operation. The EMC values stated in the technical data can only be guaranteed if the connections and cables are prepared according to the specifications stated. Moeller 07/01 AWB-C2700-1347GB...
If different plug connectors are used for cards in the slot (not sub-D plug connectors to DIN 41652), then follow the instructions in the relevant card descriptions. Moeller 07/01 AWB-C2700-1347GB...
Data Bit 7 /ACK Acknowledge BUSY Busy Paper End Select /AUTOFD Autofeed Error Error /INIT Initialize /SELIN Select In Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Case SHIELD Cable shield Moeller 07/01 AWB-C2700-1347GB...
RJ45 female Pin No. Assignment Function Transmit cable + Transmit cable - Receive cable + Not assigned Not assigned Receive cable - Not assigned Not assigned Case Shield Cable shield Function of the LEDs → Section 16. Moeller 07/01 AWB-C2700-1347GB...
The Download button is located on the rear of the MV4. Ensure the accessibility of the device when it is mounted. A serial download of a project with the ZB4-244-KP1 cable is not possible on the MV4-600 devices. This function is possible however, via the Ethernet interface. Moeller 07/01 AWB-C2700-1347GB...
Only operate the communication cards once they have been fully screwed into position. Do not run any non-Micro Innovation components in the slots. Only original hardware from Moeller may be used. Refer to the relevant card description for information on communication cards, protocols, configuration, cable lengths etc.
(+5V, jumper J10 on the main board in position B). This is not short-circuit proof and not overload protected and must only be used in conjunction with original Moeller hardware. The power supply cannot be used for non-Moeller Panel products.
Without this card retaining plate a secure fitting of the memory card in the slot cannot be guaranteed, particularly with the typical vertical mounting of the device. Card retaining plate for the memory card slot of the MV4-600. Moeller 07/01 AWB-C2700-1347GB...
(+12V and +5V, +3.3V). If the LEDs are not lit when the system voltage is applied, check the fuse. Section of the MV4-600 connector panel with a view of the control LEDs, the memory card slot and the Ethernet interface. Moeller 07/01 AWB-C2700-1347GB...
Clean the inside of the plastic frame of the device regularly with a damp soft cloth. Ensure that the surface is not scratched or scoured, especially when removing hard deposits and abrasive dust. Do not expose the front of the device to solvents which may corrode and dissolve the plastic frame (frame material: polymethylmethacrylate, PMMA). Moeller 07/01 AWB-C2700-1347GB...
MV4 that are no longer used, must be properly disposed of or returned to the manufacturer. Special note: - The clock module contains a sealed lithium battery. (real time clock, Dallas DS12887 or STMicroelectronics M48T86PC1) - >LCD units are fitted with fluorescent tubes for the backlight. These contain mercury. Moeller 07/01 AWB-C2700-1347GB...
Front plate MV4-670-... Approx. 6.0 kg Weight MV4-690-... Approx. 8.5 kg Front MV4-670-... 342 x 270 mm Dimensions MV4-690-... 460 x 350 mm Rear MV4-670-... 310 x 240 x 86.5 mm MV4-690-... 415 x 315 x 92 mm Moeller 07/01 AWB-C2700-1347GB...
Page 78
RS 232, not potential-free (→ → → → Section 11) Type System port Connection Sub-D pole male Memory card slot PC card to JEIDA/PCMCIA Type I or Type II Technology Linear flash, 5V/5V or 5V/12V ATA flash Moeller 07/01 AWB-C2700-1347GB...
The generic standards below were used to assess the electromagnetic compatibility of the MV4-600: EN 50081-2 (Emission) EN 50082-2 (Immunity) The following standard was used to assess the electrical safety of the MV4-600: EN 60950 2001 Manufacturer: Moeller GmbH Manufacturer address: Hein-Moeller-Strasse 7 - 11 53115 Bonn Deutschland Moeller 07/01 AWB-C2700-1347GB...
Page 80
The panel should not be used for the implementation of any safety functions relating to the protection of personnel and machinery. No liability is accepted for claims for damages arising from a failure or functional defect in the device. Moeller 07/01 AWB-C2700-1347GB...
This document serves as a reference for the connection, commissioning and operation of the ZB4-601-IF1, ZB4-609-IF1 communication cards. These cards must only be used in Touch Operator Panels of the MV4 series which provide the appropriate slot (destination hardware). It must be ensured that the cards are only fitted or removed from the device when the power supply is switched off.
<> TxD- > (ON = switched on). RxD- < With point-to-point connections (only two stations), DSR- < > these resistors must always be switched on. SHIELD SHIELD SHIELD CASE SHIELD Moeller 07/01 AWB-C2700-1347GB...
DSR- < > (ON = switched on). SHIELD SHIELD SHIELD SHIELD CASE SHIELD With point-to-point connections (only two stations), these resistors must always be switched on. These terminating resistors must not be used for the MPI. Moeller 07/01 AWB-C2700-1347GB...
The firmware is stored on a retentive flash memory for standard or alternative drivers. When delivered the following drivers are loaded: • ZB4-601-IF1 drivers for Moeller PLCs (PS40.BIN) • ZB4-609-IF1 driver for Siemens MPI (MPI.BIN) The drivers can be updated at any time in a Touch Operator Panel (see online documentation Galileo, chapter “Galileo Runtime System”, section “Comboard Loader”).
< 100’000 1200 m Using twisted pair communication cables can increase reliability < 500’000 600 m of the data line concerned. < 1’000’000 120 m The line terminating resistors must be switched on between the first and last data terminals! < 20’000 1000 m Moeller 07/01 AWB-C2700-1347GB...
4.4 SIMATIC S7 – MPI For this observe in particular the installation instructions with regard to line length or stub line in SIEMENS MPI specifications. The use of original PROFIBUS cable and plug connector is generally recommended. Moeller 07/01 AWB-C2700-1347GB...
9. Furthermore pay particular attention to the PLC notes given in the section PLC interfaces. All the interfaces described in this section have been tested and are used in real applications. If the interface you require is not listed, try an alternative interface for the PLC and contact our support centre. Moeller 07/01 AWB-C2700-1347GB...
SUCOM A M, MB, MW PS4-141-MM1 PS4-151-MM1 PS4-201-MM1 SUCOM A M, MB, MW, MD PS4-341-MM1 PS416 *) The connection to Moeller PLCs is described in detail in the manual AWB-C2700-1349GB. Honeywell IPC620-ABC RG, M IPC620 Matsushita PG-Protocol DT,R,SV,EV,X,Y FB1, FP3, FP5...
Error message: ONLY BCI 2.0 The required driver is only available in the current firmware as BCI2.0 driver. These error messages indicate that your current firmware does not yet support the latest drivers. Contact your customer support. Moeller 07/01 AWB-C2700-1347GB...
• Remember that changes to settings on the AJ71xx are not effective until the PLC has been restarted. • Correct data transmission on the AJ71xx using RS 232 is indicated by the flashing of LEDs 2SD and 2RD, and LEDs 4SD and 4RD when using RS 422. Moeller 07/01 AWB-C2700-1347GB...
Page 93
(9 pole male) (25 pole male) NOTES • No special notes; The connection is the same as for the programming device provided that all parameters are fitted and no other driver or configuration is required in the PLC. Moeller 07/01 AWB-C2700-1347GB...
9600 baud, 8 data bits, 1 stop bit, parity even low priority WIRING LIST RS 422 Signal Pin Signal TxD+ RxD+ RxD+ TxD+ TxD- RxD- RxD- TxD- DTR+ DSR+ DTR- DSR- ZB4-601/609-IF1 928B-CP (9 pole male) (15 pole male) Moeller 07/01 AWB-C2700-1347GB...
Page 95
Note: this CPU can also process the AS511 protocol on the second interface. • PLC and CP must both be in Run status. • If data blocks or data words are addressed that are not available in the PLC, this will cause errors in the communication. Moeller 07/01 AWB-C2700-1347GB...
All the functions of the ZB4-601/609-IF1 can be implemented with this port. • The PLC must be in Run status for active communication. • If both data blocks or data words are addressed that are not available in the PLC, this will cause errors in the communication. Moeller 07/01 AWB-C2700-1347GB...
Page 97
• The AG103 with the CP521-SI supports the R3964R protocol. • An interpreter with a scaled-down version of DK512 (max 4 data byte) can be obtained for this PLC from Moeller. • If the interpreter is implemented in the PLC (see appropriate documentation), the ZB4-601/609-IF1 is capable of implementing RECEIVE and FETCH jobs as with the CP524.
Page 98
Line termination in accordance with DIN EN 50 170/2. 390 Ω Ω Ω Ω 220 Ω Ω Ω Ω 390 Ω Ω Ω Ω The bus terminating resistors on the communications card MUST NOT be switched on! Moeller 07/01 AWB-C2700-1347GB...
Page 99
The messages and error messages are generated by the ZB4-609-IF1 after every data transfer. These, however, are only displayed in the MMI in the event of a change (error after Ready) or sporadically if the error stays the same. Moeller 07/01 AWB-C2700-1347GB...
• The bus terminating resistors on the first and last units must be activated. If only two units are linked, then the resistors of both units must be switched on. • Fit the screen on the plug connector housing of the ZB4-601/609-IF1. Refer to Omron specifications for how to fit the screen on the PLC. Moeller 07/01 AWB-C2700-1347GB...
• Ensure that all files to be addressed (N and B) are available in the PLC and are large enough. • Addressing files or data words that are not available in the PLC will lead to faulty communication (red LED “ERROR” lit). Moeller 07/01 AWB-C2700-1347GB...
Page 102
– NAK Received Retries • The “NODE ADRESS” must correspond with the one to be addressed by the ZB4-601/609-IF1. This is the address of the SLC500 and not that of the 1747-KE. The ZB4-601/609-IF1 reports itself as station number 0. Moeller 07/01 AWB-C2700-1347GB...
Page 103
• Switch off the PLC after the configuration and set JW4 to OPERATION. • The ZB4-601/609-IF1 only exchange data with 1747-KE file (Common Interface File = fix no. #9). Only open this file in the required size. Moeller 07/01 AWB-C2700-1347GB...
Page 104
• If you are also using the same interface “PROG.TERM” for the programming, the parameter are change always only in the menu “ONLINE” and after in the “ONLINE CONFIG” menu. In this case the programming cable is identically with the described communications cable. Moeller 07/01 AWB-C2700-1347GB...
• The connection to the PG port of the FP1 is the same as for a programming device and active communication should be possible without any further steps. • The PLC must be switched on and in Run status. Moeller 07/01 AWB-C2700-1347GB...
Page 106
• An additional possibility of connecting to the FP1, FP3, and FP5 is via the AFP850 RS 232 <–> RS 422 converter (see below). • Remember that the physical interface of the ZB4-601/609-IF1 must be adapted for this (RS 232). RS 232 Signal Pin Signal ZB4-601/609-IF1 AFP8550 (9 pole male) (25 pole male) Moeller 07/01 AWB-C2700-1347GB...
SW1 = ON; SW2 = X; SW3...5 = ON; SW6 = OFF; SW7...12 = ON For switch positions see the cover of the battery compartment or PLC manual. • The PLC must be switched on and in Run status. Moeller 07/01 AWB-C2700-1347GB...
• Is the data to be exchanged (V, X, Y, I, E, A) actually present in the PLC? • Are the transmission parameters correctly set? 9600 baud in the “ORG” menu under “Communication” (check via “LAD” menu) • The PLC must be switched on and must be in Run status. Moeller 07/01 AWB-C2700-1347GB...
(9 pole male) NOTES • The ZB4-601/609-IF1 is connected to the FPC405 directly via the DIAG port. Active communication should be possible without any further steps. • The PLC must be switched on and in Run status. Moeller 07/01 AWB-C2700-1347GB...
RTU) is possible, the ZB4-601/609-IF1 can be connected again to the MB port. • The PLC requires a long time after startup before it is in RUN mode. The target device may therefore temporarily report an error after being switched on. Remedy: Switch on target device with PLC! Moeller 07/01 AWB-C2700-1347GB...
• The “NET” and “ADR” LEDs of the TSX SCG116 must not be lit. If the “ADR” LED is lit, this means that the wired address is not correct. If “NET” is lit, this means that one or several configured stations are not responding. Moeller 07/01 AWB-C2700-1347GB...
Page 112
• If several stations are connected to the same BUS, a two-way branch with bus terminating resistors switched on must be used for at least the first and last PLC. If the ZB4-601/609-IF1 is at the end of the link, its bus terminating resistors must be switched on (see configuration of the ZB4-601/609-IF1). Moeller 07/01 AWB-C2700-1347GB...
Page 113
ZB4-601/609-IF1 reports. • When using the TSX ACC01 ensure that the operating mode selector switch (S1) is set for master mode. • Also ensure that the bus terminating resistors of the first and last stations are switched on. Moeller 07/01 AWB-C2700-1347GB...
“Permitted” under “Edit Proc. Conf.” and under “Serial Port Parameters”: FULL DUPLEX, 9600 baud, No Parity, 1 stop bit, Nodal Address > 0; Protocol ABC. • The station number set (Nodal address) must correspond to the station number to be addressed via the ZB4-601/609-IF1. Moeller 07/01 AWB-C2700-1347GB...
• The registers “R” are divided into 1): Range REG 00001...01996/16 Bit Access Range REG 00001...01996/24 Bit Access Range REG 50001...01996/16 Bit Access Range REG 50001...01996/24 Bit Access • 1) Read next section SPECIAL NOTE (without fail!) Moeller 07/01 AWB-C2700-1347GB...
Page 116
Long values are normally in the range of +/–2,147 billion (32-bits). The min MIN/MAX for the PASE must not, however, exceed +/–8,388 million (24-bit). Higher values are shortened by the DRIVER to 24-bit and are therefore transferred incorrectly. ShortIntegers and Integers are also not permissible in these ranges! Moeller 07/01 AWB-C2700-1347GB...
• If a value is generated, this will be given a Valid for the subsequent MODBUS address. • Ensure particularly therefore that no data is written to this Valid or read from it. • Normally you simply need to leave an address free (see also in the COLA list). Moeller 07/01 AWB-C2700-1347GB...
• Note particularly that all data words to be exchanged with the ZB4-601/609-IF1 are also defined in the PLC. In the event of using HR registers, data can only be read or written that is also used in the PLC program. Moeller 07/01 AWB-C2700-1347GB...
For this see the following sections. • The protocol does not require a hardware handshake and can be used with any interface. The final wiring to your PLC must be made according to the physical interface (see WIRING LIST). Moeller 07/01 AWB-C2700-1347GB...
When using the TP2 protocol, all data words and addresses are transferred as 2 bytes with the HI byte being transferred before the LO byte. The TP2 protocol is considerably more efficient than the TP1 protocol. However, it is more difficult to implement the TP2 protocol in some programmable controllers. Moeller 07/01 AWB-C2700-1347GB...
HI byte 2nd data word (3rd byte) DATA1_LO LO byte 2nd data word (4th byte) (max. no “BYTE COUNT”) ETX (03h) End transfer Checksum (addition of all bytes SEND to and incl. ETX) ACK (06h) Data received Moeller 07/01 AWB-C2700-1347GB...
Checksum (addition of all bytes from RECEIVE to and incl. ETX) STX (02h) Header correct, transfer start D_VAL Value of data word CR (0Dh) String end ETX (03h) End transfer Checksum (Addition of all bytes from D_VAL to and incl. ETX) Moeller 07/01 AWB-C2700-1347GB...
Exec and Source Code, Simulation of a PLC with TP2 Protocol TP2SIM.EXE Simulates an ZB4-601/609-IF1 with TP2 Protocol; Can be very useful in order to test your own PLC driver with ZB4-601/609-IF1. Further information is provided in the README file on diskette. Moeller 07/01 AWB-C2700-1347GB...
• There are two drivers available one for 9600 baud and one for 38400 baud. Important : Take care that every module has the same baud rate ! • Also ensure when using RS 485 that the first and the last station in the network have their bus terminating resistors switched on. Moeller 07/01 AWB-C2700-1347GB...
All other data types supported by the Selecontrol driver are not used. The ZB4-601/609-IF1 can process considerably larger data addresses (R1...R9996 and M1...M9996). This is also possible in the PLC with small modifications of the driver. If necessary ask the manufacturer of the PLC driver. Moeller 07/01 AWB-C2700-1347GB...
Line termination in accordance with DIN EN 50 170/2. 390 Ω Ω Ω Ω 220 Ω Ω Ω Ω 390 Ω Ω Ω Ω V CC The bus terminating resistors on the ZB4-609-IF1 board MUST NOT be switched on ! Moeller 07/01 AWB-C2700-1347GB...
Page 127
The messages and error messages are generated by the ZB4-609-IF1 after every data transfer. These, however, are only displayed in the MMI in the event of a change (error after Ready) or sporadically if the error stays the same. Moeller 07/01 AWB-C2700-1347GB...
Page 128
• Data is exchanged bytewise with the PLC. Words and double worlds are stored directly in Motorola format. Examples : Byte1 R100 Word1 R101(HB) R100 (LB) Dword1 R103(HW/HB) R102 (HW/LB) R101 (LW/HB) R100 (LW/LB) HB = Higher Byte, LB = Lower Byte, HW = Higher Word, LW = Lower Word Moeller 07/01 AWB-C2700-1347GB...
Page 129
• Two different data types are available. "R" are (word) registers and correspond to the “MB4”Holdingregisters ."M" are marker or (bit) registers and correspond to “MB0” “Coils”.registers. • Refer to the relevant documentation from the PG Onlinehelp under Lib-Help for information on loading and configuring the driver. Moeller 07/01 AWB-C2700-1347GB...
• The address to be assigned in the MMI also corresponds to the same address in the PLC. For this the address is multiplied by 4 during data transfer (compatibility with B & R). • When using the RS 485 variant switch on at least the bus terminating resistors of the ZB4-601/609-IF1. Moeller 07/01 AWB-C2700-1347GB...
Communications Card Description ZB4-601-IF1, ZB4-609-IF1 4-52 9.4 Moeller PS40 The interface to Moeller PLCs is described in the manual AWB-C2700-1349GB. Moeller PS40 PLC Type Protocol PLC Port Parameter PS4-141 Suconet K Suconet K 375 kbaud or 187.5 kbaud PS4-151 SBI (PS416)
Page 132
Marker address outside of permissible range Suconet 1.00 PLCRUN Master PLC not in “RUN” Suconet 1.00 TIMEOUT General Suconet Suconet 1.00 PROTOCOL Application module not active or cycle time > 2.5 seconds Suconet 1.00 READY Active data exchange Moeller 07/01 AWB-C2700-1347GB...
Page 134
Communications Card Description ZB4-601-IF1, ZB4-609-IF1 4-55 Moeller PS40 PLC Type Protocol PLC Port Parameter PS416 SUCOM-A 9600 baud, 8 data bits, 1 start bit, 1 stop bit, no parity DRIVER DESIGNATION : PS416 > PRG (PS40.BIN) SUPPORTED DATA TYPES : M, MB, MW, MD...
Page 135
The device should not be used for the implementation of any safety functions relating to the protection of personnel and machinery. No liability is accepted for claims for damages arising from a failure or functional defect in the card. Moeller 07/01 AWB-C2700-1347GB...
Page 136
Profile Driver Number 1........................5-9 Profile driver number 2........................5-10 Profile driver number 3........................5-11 Commissioning ............................5-13 Allen Bradley ..........................5-14 Moeller PS416-NET-440 ........................ 5-14 Siemens S5/S7..........................5-14 IEC 1131 ............................5-14 Troubleshooting and Diagnostics Errors ....................5-15 Moeller...
This documentation is a reference for connecting, commissioning and operating the ZB4-604-IF1 communications card. This card can be used in Touch Operator Panels of the MV4 series. The card should only be fitted or removed from the device with the power supply switched off.
Branches and stub lines are not permissible and a bus segment must not consist of more than 32 stations. Several bus segments can be linked together via repeaters (bidirectional signal boosters). Moeller 07/01 AWB-C2700-1347GB...
The shield reference potential of the individual bus stations is mainly connected to the protective conductor system. This may give rise to potential differences with resulting compensation currents in the cable shield. Provide a potential equalisation bar if the potential differences and compensation currents between the shield reference potentials are high. Moeller 07/01 AWB-C2700-1347GB...
No more than two terminating resistors must be switched on per bus segment! • At least one of the two terminating resistors must be fed by the bus station! Operation without the correct termination of the PROFIBUS network can cause transmission errors. Moeller 07/01 AWB-C2700-1347GB...
The latest PROFIBUS driver is always supplied from the factory, and an update of the driver can be implemented at any time via the configuration software (see AWB-C2700-1348GB). J6 – PRG RUN In “RUN” position the PROFIBUS driver is started. In “PRG” a new driver can be loaded. Moeller 07/01 AWB-C2700-1347GB...
The GSD (Geräte Spezifikation Deutsch) file describes all the relevant properties of a device in the PROFIBUS network. This file can be read by the programming device and is required in order to recognise a PROFIBUS station. The ZB4-604-IF1 card requires the GSD file “KMZB4D03.GSD”. Moeller 07/01 AWB-C2700-1347GB...
The responses of the master contain the same job number as the corresponding request. Operation codes: 0x10 Read bytes (request information from master) 0x40 Do nothing 0x90 Send bytes (send information to master) The status flag is reserved for future applications. Moeller 07/01 AWB-C2700-1347GB...
Page 144
This profile contains 2 modules: Modul0 = 0: (Moeller PS416) Profile 0 has 38 bytes of input and output data. With the profile header this results in 33 bytes of input user data and 35 bytes of output user data according to the following specification.
Page 145
User data 1 to n (depending on the selected size of GSD file) Data 2 n + 12 Data n Information that is not required can simply be ignored. The job number must be entered in the corresponding response. Moeller 07/01 AWB-C2700-1347GB...
Page 146
+ 4 Data n The job is completed when the "Job number“ response = "JobNumber"“. If Status field <> 0, the subsequent fields have no meaning. The "JobNumber" field must be written last to ensure data consistency. Moeller 07/01 AWB-C2700-1347GB...
5. Check the communications cable (test with ohmmeter) using the diagram for the PLC used. 6. If the red “ERROR” LED is only lit temporarily, this indicates faulty error transfer. Check whether the cables have been prepared and connected as described. Moeller 07/01 AWB-C2700-1347GB...
Use profile driver number 2 for connections to the PS416-NET-440. This profile driver is automatically selected and can no longer be changed if Moeller PS416 PROFIBUS-DP was selected in Galileo. The connection to Moeller PLCs is described in detail in the manual AWB-C2700-1349GB.
Invalid configuration data or not available Driver or module selection invalid TIMEOUT PLC not responding in correct time Error in master program Bus load too high After this error the following error messages can occur: CONNECT, WAITPRM, WAITCFG Moeller 07/01 AWB-C2700-1347GB...
Page 150
The device should not be used for the implementation of any safety functions relating to the protection of personnel and machinery. No liability is accepted for claims for damages arising from a failure or functional defect in the device. Moeller 07/01 AWB-C2700-1347GB...
606-IF1 communications card. It can be installed in MV4 series devices. This card can only be plugged-in or removed under no voltage conditions. The ZB4-606-IF1 communications card enables coupling of the MV4 series devices via the DeviceNet. The Application Layers supported are described in detail in section 6.
Data 0V Not assigned Not assigned Supply 0V CAN-H Data channel B Not assigned Not assigned Case Shield Cable shield CAN IN 9 pole, Sub-D plug, female CAN OUT 9 pole, Sub-D plug, male Connection assignment for DeviceNet: Moeller 07/01 AWB-C2700-1347GB...
CAN Firmware Version x.xx ends of the connection cable with a line termination. If jumper J1 is set to the ON position, the line termination is activated and remains activated even when the communication card is switched off. Moeller 07/01 AWB-C2700-1347GB...
WARNING ! The bus segment must be terminated at both ends! More than two terminations per bus segment are not permitted! Operation without the use of correct terminations can cause data transfer errors. Moeller 07/01 AWB-C2700-1347GB...
Install the cable in the connector so that the cable strain relief clamp pushes the shield directly against the conductive connector casing. This will ensure that the cable shield is correctly connected to the enclosure of the hardware to be connected via the metallic protective casing of the connector. Moeller 07/01 AWB-C2700-1347GB...
Fastening screws Shield braid pulled back over the cable sheath Metallic connector shroud Shrinkage tube for covering the shield braid D-subminiature connector Strap for cable clamp and contacting of the cable shield with the connector casing Moeller 07/01 AWB-C2700-1347GB...
Transfer of the Identity Object is independent of these errors – and for this reason the DeviceNet Scanner must be able to communicate in any case, with the Touch Panel after the baud rate and station number have been set. Moeller 07/01 AWB-C2700-1347GB...
The job is deemed to be complete when the “Jobnumber” = Job “Jobnumber” response is received. If the field status <> 0, the following fields are irrelevant. For reasons of data consistency, the “Jobnumber” field must be written last. Moeller 07/01 AWB-C2700-1347GB...
8 frames. This corresponds to a minimum scan time of 8 ms. The DeviceNet Scanner must be started explicitely For this purpose, the respective Bit must be set to “1” in the M-File. Moeller 07/01 AWB-C2700-1347GB...
Need help?
Do you have a question about the MV4 Series and is the answer not in the manual?
Questions and answers
PROSSESOR HAVE POWER BUT DISPLAY NOT SHOWING ANY THING
If the Moeller MV4 Series processor has power but does not display anything, possible causes include:
1. Communication Error: If the COM ERROR LED is lit, there may be a fault between the touch controller and system electronics.
2. Initialization Failure: If the INIT/COM LED stays dark after power-on, the system may not have completed initialization.
3. Display or Controller Fault: A hardware issue with the LCD screen or touch controller may prevent display output even if power is present.
4. Fuse Issue: Although power LED is on, a partially functioning fuse or power supply issue might affect only the display circuit.
5. Incorrect or Missing Project Data: If project data was not properly loaded to the memory card, the screen may remain blank.
6. Dirty Frame or Sensor: A sensor fault from a dirty plastic frame could interfere with display or touch operation.
This answer is automatically generated