Moeller MI4 Series Hardware And Engineering
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Moeller MI4 Series Hardware And Engineering

Moeller MI4 Series Hardware And Engineering

Display and operator panels
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Hardware and Engineering
MI4
Display and Operator Panels
05/01 AWB-C27-1293GB
st
1
published 1998, edition 09/97
nd
2
published 1999, edition 08/99
rd
3
published 2001, edition 05/01
See list of modifications on Page 3
© Moeller GmbH, Bonn
Author:
Norbert Mausolf
Editor:
Thomas Kracht
Translator:
Dominik Kreuzer
For Immediate Delivery call KMParts.com at (866) 595-9616
All brand and product names are trademarks
or registered trademarks of the owner
concerned.
All rights reserved, including those of the
translation.
No part of this manual may be reproduced in
any form (printed, photocopy, microfilm or
any otherprocess) or processed, duplicated or
distributed by means of electronic systems
without written permission of Moeller GmbH,
Bonn.
Subject to alterations without notice.

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  • Page 1 Norbert Mausolf any otherprocess) or processed, duplicated or Editor: Thomas Kracht distributed by means of electronic systems Translator: Dominik Kreuzer without written permission of Moeller GmbH, Bonn. Subject to alterations without notice. For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 2 Warning! Dangerous electrical voltage! Before commencing the installation Disconnect the power supply of the Ensure a reliable electrical isolation of device. the low voltage for the 24 volt supply. Only use power supply units complying Ensure that devices cannot be with IEC 60 364-4-41 (VDE 0100 accidentally restarted.

  • Page 3: Table Of Contents

    Contents About This Manual List of Modifications to the manual AWB-C27-1293GB MI4 documentation Symbols used 1 Display Units And Operator Panels Panel overview Features 2 Engineering Connections Data connections Connecting MI4 to PLC Connecting a PC or printer to the MI4 Data interfaces of MI4-140-KF1 (hand-held) Connect MI4 (hand-held) to PLC Connecting the MI4 (hand-held)
  • Page 4 Contents Appendix Dimensions Communication cables Technical data Index For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 5: About This Manual

    New devices, manual additional data interfaces (Siemens MPI, DeviceNet, CANopen) MI4 documentation This manual describes MI4 series display units and operator panels. Additional manuals for the MI4 include the following: Training Guide (AWB27-1302GB) User Interface for MI4-CFG-1-GB Configuration Software (AWB-C27-1294GB) Supplement manual for MI4-CFG-1-GB with new functions from version 2.0 (AWB-C2700-1411GB)

  • Page 6: Display Units And Operator Panels

    Display Units And Operator Panels Panel overview The display units and operator panels are divided into three groups: Text operator panels These are distinguished by the type of display (text-based/graphics- capable), the size of the display, the number of interfaces, the number of keys.

  • Page 7: Features

    Features Features Overview Table 1: Features of the text operator panels Display Operator Interfaces Plug-in panel interface modules Text operator panel (not graphics-capable)  – 2      MI4-100-KC1 – – 4 – –  – 2      MI4-101-KC1 –...
  • Page 8 Features Table 2: Features of the graphic operator panels Display Control panel Inter- Plug-in interface faces modules  10 37        MI4-151-KF1  16  10 37        MI4-451-KF1  33 57       ...
  • Page 9 Features Table 3: Features of the touch operator panels Display Control Inter- Plug-in interface panel faces modules  –      MI4-151-TA1 –  –      MI4-451-TA1 –      MI4-161-TC1  30     ...

  • Page 10: Engineering

    Engineering Connections Power supply and grounding Connect the units as shown in the following diagrams. MI 4-... +24 V +24 V Figure 1: Connection diagram Earth connection for 0 V line Device housing earth connection Power supply plug earth connection For further explanation of the diagram legend, see page 10.
  • Page 11 Connections Figure 2: Connecting the power supply and earthing Not all devices are fitted with a 2 A fuse. For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 12 Connections Earthing the 0 volt cable (see Fig. 1) The units can be operated earthed or unearthed. An isolation monitoring device must be used for unearthed operation. Panel housing earth connection The panel housing must always be earthed. The earth connection is located next to the connector sockets for the power supply.

  • Page 13: Data Connections

    Data connections Data connections MI4 units are equipped with several connection ports. The panels differ in their housing design, electrical data and the protocol they use. The following illustrations show the pin and socket assignments of the cable connections to the PC, printer and PLC.

  • Page 14: Connecting Mi4 To Plc

    Connecting MI4 to PLC Connecting MI4 to PLC SUCOM-A protocol For serial communication with various PLC systems, use the PLC PORT of the MI4. The PLC PORT supports RS 232, RS 485, RS 422 and Current Loop 20 mA. Please use only the specified data cable. PLC PORT RS 232 SUB D...
  • Page 15 Connecting MI4 to PLC Suconet K protocol Precondition: To operate MI4 units with Suconet K, the ZB4-501-IF1 interface module must be connected. The following MI4 units are delivered in that state: MI4-101-KC1 MI4-151-KF1 MI4-161-TC1 MI4-101-KE1 MI4-451-KF1 MI4-471-TC1 MI4-111-KE1 MI4-151-TA1 MI4-131-KH1 MI4-451-TA1 For all other devices, the Suconet K interface module must be ordered and fitted separately (see...
  • Page 16 Connecting MI4 to PLC AUX PORT RS 485 PS4-150 SUB D PS4-200 AUX PORT PS4-300 ZB4-231-KB1 RS 485 PS416 AUX PORT Connection to the data plug housing ZB4-233-KB2 Plug Figure 4: Assignment of the Suconet K communication cable (cable with plug) Bus termination with Suconet K If the MI4 is the last station on a Suconet line, a bus terminating resistor should be provided for...
  • Page 17 Connecting MI4 to PLC PROFIBUS-DP protocol Precondition: To use the MI4 units with PROFIBUS-DP, the ZB4-504-IF1 interface module must be connected (see Section “Interface module”, page 30). All MI4 panels from the listed serial numbers onwards can be fitted with the ZB4-504-IF1 PROFIBUS-DP interface: Table 4: MI4 units compatible with PROFIBUS-DP Panel...
  • Page 18 Connecting MI4 to PLC The connection to a PLC with the PROFIBUS-DP protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communications. AUX PORT RS 485 SUB D PS416-NET-440 AUX PORT LE4-504-BS1 RxD/TxD-P ZB4-900-KB1 DGND Connection to data plug housing...
  • Page 19 Connecting MI4 to PLC Siemens MPI Precondition: For communication through MPI, the firmware version of the MI4 units must be 4.25 or later. In addition, the ZB4-505-IF1/-IF2 interface module (with/without potential isolation) must be connected (see Section “Interface module”, page 30). The connection to a PLC with the MPI protocol is made through the AUX PORT.
  • Page 20 Connecting MI4 to PLC DeviceNet Precondition: For communication through DeviceNet, the firmware version of the MI4 units must be 4.40 or later. In addition, the ZB4-506-IF1 interface module must be connected (see Section “Interface module”, page 30). The connection to a PLC with the DeviceNet protocol is made through the AUX PORT of the MI4.
  • Page 21 Connecting MI4 to PLC CANopen Precondition: For communication through CANopen, the firmware version of the MI4 units must be 4.40 or later. In addition, the ZB4-507-IF1 interface module must be connected (see Section “Interface module”, page 30). The connection to a PLC with the CANopen protocol is made through the AUX PORT of the MI4.

  • Page 22: Connecting A Pc Or Printer To The Mi4

    Connecting a PC or printer to the MI4 Connecting a PC or Depending on the device model, PCs are connected printer to the MI4 either to the PC/PRINTER PORT or the PLC PORT of the MI4. The different connection types are described in the following sections.
  • Page 23 Connecting a PC or printer to the MI4 PC-/PRINTER PORT RS 232 PC/PRINTER PORT SUB D PC/PRINTER PORT Function PLC PORT* + 5 V (max. 100 mA) ZB4-24A-KP1 Connection to the data plug housing * On MI4 units without PC/PRINTER PORT, the PC is connected to the PLC PORT (see next section) Plug Socket...
  • Page 24 Connecting a PC or printer to the MI4 PLC PORT On the following units, connect the PC to the PLC PORT: MI4-100-KC1, MI4-101-KC1, MI4-110-KC1 MI4-100-KE1, MI4-101-KE1 MI4-110-KG1 Use the ZB4-24A-KP1 standard cable to connect the PC. The required adapter is supplied as standard with the cable.

  • Page 25: Data Interfaces Of Mi4-140-Kf1 (Hand-Held)

    Data interfaces of MI4-140-KF1 (hand-held) Data interfaces of Arrangement and assignment of the adapter MI4-140-KF1 extensions (hand-held) The adapter extensions in the MI4 hand-held are arranged as shown in the diagram below. For the assignments of the adapter extensions, see Table 5: 1 2 3 4 5 6 7 8 9 10 Figure 11: Arrangement of the adapter extensions in the MI4-140-KF1...
  • Page 26 Data interfaces of MI4-140-KF1 (hand-held) Table 5: Assignment of the adapter extensions in the MI4 hand-held The green fields indicate the adapter number used for each connection. Plug CN1 (AUX PORT) (PC/PRINTER (PLC PORT) Power Additional Suconet K PORT) signals GND (brown/pink) Reserved Reserved...
  • Page 27 Data interfaces of MI4-140-KF1 (hand-held) 1 2 3 4 5 6 7 8 9 10 Figure 12: Wiring of the MI4 hand-held as supplied PE, cable screen Emergency-Stop switch, only for voltages up to 48 V DC (wire yellow and green cable and brown and orange cable together) Ferrite ring required for fault-free device function For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 28: Connect Mi4 (Hand-Held) To Plc

    Connect MI4 (hand-held) to Connect MI4 Sucom A (through CN3) (hand-held) to PLC PLC connection through Sucom A is preset (see Section “Delivery state” above). The terminal assignment on the PLC side is identical to that of the PLC PORT; see page 12. Suconet K (through CN1) PLC connection through Suconet K is preset (see Section “Delivery state”...

  • Page 29: Installation

    Installation MI4-110-KC1 MI4-100-KC1 MI4-101-KC1 Installation cut- Rectangular gasket Narrow gasket Wide gasket (prefitted on some devices) Clamping MI4-... bracket (if not present, see next page) For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 30 Devices without clamping bracket are mounted with a frame and four screws. Frame Gaskets Washers Nuts Gasket The drilling dimensions are listed in the table on page 52. For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 31: Mi4-140-Kf1 (Hand-Held)

    MI4-140-KF1 (hand-held) MI4-140-KF1 (hand-held) For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 32: Interface Module

    Interface module Interface module MI4... During installation of the interface module, the MI4 must be voltage-free and its reverse side freely accessible. Remove the fixing screws on the back of the MI4 and lift off the cover. On some models, the cover has to only be levered off with a screwdriver.
  • Page 33 Interface module MI4-140-KF1 (hand-held) Undo the screws and remove the back of the housing. Turn the back of the housing towards you and replace the interface module. ZB4-501-IF1 ZB4-505-IF1 For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 34: Replacing The Battery

    Replacing the battery Replacing the battery The battery is used for maintaining the following data in the event of a power supply failure: Real-time clock (date and time) Events list Recipes The MI4-101-KC1, MI4-100-KC1, MI4-101-KE1, MI4-100-KE1, MI4-110-KC1 and MI4-110-KG2 units are not battery backed-up. The battery life is about one year.
  • Page 35 Replacing the battery Replace the battery. ZB4-280-BT1 Screw the housing back in place. Switch the power supply back on and check the battery voltage. For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 36 Replacing the battery Replacing the battery of the MI4 hand-held Switch off the power supply. Undo the four screws at the back. Remove the housing. Replace the battery (see next page). Screw the housing back in place. Switch the power supply back on and check the battery voltage.

  • Page 37: Insert Labels

    Insert labels ZB4-280-BT1 Insert labels The insert labels are used for labelling the keys. You can write on the labels and slide them beneath the keys (row of keys). The insertion slit for the labels is at the rear of the front panel. Depending on the device type, two different labelling strip kits are available: ZB4-301-BS1 (Order No.

  • Page 38: Protective Film

    Protective film On delivery, blank label strips are fitted to each unit. With the accompanying labelling software, you can create user-specific labels and then print them on a laser printer. The labelling software is included as standard with the MI4 Configurator V. 1.02 and higher.

  • Page 39: Operation

    Operation Ambient conditions Do not expose the equipment to direct sunlight for extended periods, as this could result in premature aging of the membrane. Do not let the equipment come into contact with corrosive substances. Servicing and Do not use tools to operate the keyboard maintaining the panels (screwdriver or similar).

  • Page 40: Configuration

    Configuration Configuration Irrespective of the MI4 model, configuration of the MI4 panels is always carried out using the MI4 configurator software. The completed configuration is loaded into the MI4. The following conditions apply: The MI4 unit is in configuration mode (delivery state).

  • Page 41: Key Functions

    Key functions Key functions This section contains a listing of the possible key functions of all MI4 panels. Table 6: Possible key functions and their meaning Keys/ Designation Function symbols Returns to page mode without selecting ROW or EXIT in the system menu PG_UP In page mode, this function can be...
  • Page 42 Key functions Key functions depending on the operating mode The functions are dependent on the operating mode. Only the standard functions are described here. These functions – with the exception of functions available in configuration mode – can be modified, deleted or extended in the MI4 Configurator using the keyboard macro editor.
  • Page 43 Key functions Page mode (PAGES) Scroll page up Scroll page down Previous page Next page Enter Pressed for 2 seconds: Recall the command menu Ins1) Data input mode Print page/cancel printing 1) Not all models have this key. The corresponding function can be assigned with the keyboard macro editor.
  • Page 44 Key functions System menu (SYSTEM) Selection up Selection down Activate command Activate command Enter Return to page mode if EXIT was selected Clear Return to page mode 1) Numeric keys are not available on all models. A numeric value can be entered in these cases using the arrow keys and the keyboard macro editor.
  • Page 45 Key functions Data entry mode Select a data input field: Go to field in the previous row Go to field in the next row Previous field Next field Ins (0 to 9) Preselection of data input field Enter Select field for data input Clear Cancel input and return to page mode Value input:...
  • Page 46 Key functions Events mode (EVENTS) Scroll up Scroll down Clear Return to page mode Print/close event list 1) Not all models have this key. The corresponding function can be defined with the keyboard macro editor. Password input mode (PASSWORD) Increases number Decreases number Next number 0 to 9...
  • Page 47 Key functions Direct page selection mode (DIRECT PAGE SELECTION) Decreases page Increases page 0 to 9 Page number input Enter Confirm input, go to selected page Clear Cancel input, return to page mode 1) If not present, see legend on page 42 Direct access mode (ACCESS) The status of individual marker bytes is shown in hexadecimal and binary format.
  • Page 48 Key functions Special features of models MI4-151-KF1 and MI4-451-KF1 In addition to the ten function keys (which have insert labels) these two models have another four function keys located on the left of the display. Their numbering is shown in the following drawing. Figure 14: Additional function keys For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 49 Key functions Special features of models MI4-161-TC1/ MI4-471-TC1 F1/F3 F2/F4 shift Figure 15: Additional function keys of MI4-161-TC1/ MI4-471-TC1 The configuration of the function keys is shown in the diagram. When the shift function is inactive, the top two function keys are configured as F1 and F2. When shift is activated they are configured as F3 and F4.

  • Page 50: Led Indicators

    LED indicators LED indicators MI4-100-KC1/MI4-101-KC1 MI4-151-KF1/MI4-451-KF1 MI4-161-TC1/MI4-471-TC1 Designation Colour Status Function DL FL(T) – No key pressed/hardware (one LED) Green Flashing Communication error Key pressed Flashing Battery low Hardware fault MI4-100-KE1/MI4-101-KE1 MI4-110-KE1/MI4-111-KE1 MI4-130-KH1/MI4-131-KH1 Designation Colour Status Function Green No key pressed Flashing Communication error Key pressed...
  • Page 51 LED indicators Various models LED indicators which are marked with a symbol or text: Symbol Designation Colour Status Function Alarm No alarm active Alarm active Flashing Alarm (confirmation required) Green Communication error Flashing Communication error – Green – Programmable with macro editor Green Hardware fault Fault...

  • Page 52: Appendix

    Dimensions Appendix Dimensions Device dimensions Fitting dimensions For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 53 Dimensions MI4-110-KC1 MI4-110-KG1 MI4-110-KG2 MI4-140-KI1 MI4-140-KJ1 MI4-150-KI1 MI4-450-KI1 MI4-150-TA1 MI4-450-TA1 MI4-550-TA1 MI4-160-TA1 MI4-470-TA1 MI4-570-TA1 MI4-580-TA1 MI4-590-TA1 For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 54 Dimensions Æ i Unit dimensions in mm Panel cutout Drilling dimensions Panel in mm [mm] – – – MI 4-100-KC1 MI 4-101-KC1 MI 4-100-KE1 MI 4-101-KE1 MI 4-110-KE1 MI 4-111-KE1 MI 4-130-KH1 – – – MI 4-131-KH1 MI 4-151-KF1 MI 4-451-KF1 MI 4-151-TA1 MI 4-451-TA1 –...
  • Page 55 Dimensions MI4-140-KF1 For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 56: Communication Cables

    Communication cables Communication cables Text operator panel (without PC/PRINTER PORT) RS 232/RS 485 PLC PORT AUX PORT Sucom A Suconet K Other (ZB4-501-IF1) interface modules RS 232 RS 232 RS 232 RS 485 RS 485 RS 485 PS416-CPU PS4-150 PS416-CPU PS4-150 PS416 PS4-200...
  • Page 57 Communication cables Text operator panel (with PC/PRINTER PORT) Graphic/touch operator panel RS 232 RS 232/RS 485 RS 485 PC/PRINTER PLC PORT AUX PORT PORT Sucom A Suconet K* Other interface modules RS 232 RS 232 RS 232 RS 485 RS 485 RS 485 PS416-CPU PS4-150...

  • Page 58: Technical Data

    Technical data Technical data General Standards EN 61 131-2, EN 50 178 Shock resistance 15 g/11 ms Vibration resistance Constant 1g, f = 0 to 150 Hz Cable cross-section 0.22 to 1.5 mm See below Ports PC/PRINTER PORT Type RS 232 Transmission rate 600 to 38400 kbit/s Plug type...
  • Page 59 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 60 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 61 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 62 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 63 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 64 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 65 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 66 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 67 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 68 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 69 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 70 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 71 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 72 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...
  • Page 73 Technical data For Immediate Delivery call KMParts.com at (866) 595-9616...

  • Page 74: Index

    Index Ambient conditions ............37 AUX PORT Function ................ 6 Terminal assignment ......13, 16, 17, 18, 19 Baud rate ............... 38 Bus termination with Suconet K ........14 Cleaning ................. 37 Communication cables, overview ........54 CONFIG ................. 40 Configuration ..............
  • Page 75 Index Features ................5 Fitting dimensions ............50 FLT ................. 48 Function keys, additional MI 4-151-KF1, MI 4-451-KF1 ........46 MI 4-161-TC1, MI 4-471-TC1 ........47 Grounding ................ 8 Insert labels ..............35 Installation Interface module ............30 MI4 ................27 MI4 (hand-held) ............
  • Page 76 Index Panel cutout ..............52 Panel overview ..............4 PASSWORD ..............44 PC, connecting .............. 20 PC/PRINTER PORT Function ................ 6 Terminal assignment ..........21 PLC connection CANopen ..............19 PROFIBUS-DP ............15 Siemens MPI .............. 17 Sucom A ..............12 Suconet K ..............

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