Moeller MI4 Hardware And Engineering
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Moeller MI4 Hardware And Engineering

Moeller MI4 Hardware And Engineering

Display and operator panel
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Building Automation
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Hardware and Engineering
Display and Operator Panel
12/03 AWB-C27-1293-GB
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  • Page 1 Building Automation Industrial Automation Systems Hardware and Engineering Display and Operator Panel 12/03 AWB-C27-1293-GB Think future. Switch to green.
  • Page 2 No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Moeller GmbH, Bonn. Subject to alteration without notice.
  • Page 3 Warning! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Suitable safety hardware and software measures should be implemented for the • Ensure that devices cannot be accidentally I/O interface so that a line or wire breakage restarted.
  • Page 4 • Measures should be taken to ensure the • Wherever faults in the automation system proper restart of programs interrupted may cause damage to persons or property, after a voltage dip or failure. This should external measures must be implemented to not cause dangerous operating states even ensure a safe operating state in the event for a short time.

  • Page 5: Table Of Contents

    Features 2 Engineering Connections Data connections Connecting MI4 to PLC Connecting a PC or printer to the MI4 Data interfaces of MI4-140-KF1 (hand-held) Connect MI4 (hand-held) to PLC Connecting the MI4 (hand-held) to PC or printer (through CN2) 3 Installation...
  • Page 6 Contents Appendix Dimensions Communication cables Technical data Index...

  • Page 7: About This Manual

    (Siemens MPI, DeviceNet, CANopen) 03/03 MI4-140-TA1, MI4-170/570-KH1, 12/03 MI4-110-KD1, MI4-130-TA1 MI4 documentation This manual describes MI4 series display units and operator panels. Additional manuals for the MI4 include the following: Training Guide (AWB27-1302GB) User Interface for MI4-CFG-1-GB Configuration Software (AWB-C27-1294GB)

  • Page 9: Display Units And Operator Panels

    Display Units And Operator Panels Panel overview The display units and operator panels are divided into three groups: Text operator panels These are distinguished by the type of display (text-based/graphics- capable), the size of the display, the number of interfaces, the number of keys.

  • Page 10: Features

    MI4-140-KJ1 – – j j j j j 1) For explanation, see legend on next page 2) The MI4-101-KC1, MI4-1x1-KE1 and MI4-131-KH1 units are supplied with a fitted Suconet-K interface. 3) Electromechanical keypads can be fitted...
  • Page 11 PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter. To the AUX PORT, the PLC for data transfer using the respective bus protocol is connected. 2) The MI4-151-KF1 and MI4-451-KF1 units are supplied with a fitted Suconet-K interface.
  • Page 12 PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter. To the AUX PORT, the PLC for data transfer using the respective bus protocol is connected. 2) The MI4-151-TA1, MI4-451-TA1, MI4-161-TC1 and MI4-471-TC1 units are supplied with a fitted Suconet-K interface. 3) Port can also be used for engineering.

  • Page 13: Engineering

    Engineering Connections Power supply and grounding Connect the units as shown in the following diagrams. MI 4-... +24 V +24 V Figure 1: Connection diagram Earth connection for 0 V line Device housing earth connection Power supply plug earth connection For further explanation of the diagram legend, see page 11.
  • Page 14 Engineering Figure 2: Connecting the power supply and earthing Not all devices are fitted with a 2 A fuse.
  • Page 15 In all cases, connect the earth connection of the plug to earth. It is connected internally to the 0 V plug connection through a capacitor-resistor combination (10 nF, 100 V/1 M ). Data plug earthing The data plug housings for MI4 units are earthed.

  • Page 16: Data Connections

    Engineering Data connections MI4 units are equipped with several connection ports. The panels differ in their housing design, electrical data and the protocol they use. The following illustrations show the pin and socket assignments of the cable connections to the PC, printer and PLC.

  • Page 17: Connecting Mi4 To Plc

    Connecting MI4 to PLC SUCOM-A protocol For serial communication with various PLC systems, use the PLC PORT of the MI4. The PLC PORT supports RS 232, RS 485, RS 422 and Current Loop 20 mA. Please use only the specified data cable.
  • Page 18 For all other devices, the Suconet K interface module must be ordered and fitted separately (see Section “Interface module”, page 30). The connection to a PLC with the Suconet K protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communication.
  • Page 19 Figure 4: Assignment of the Suconet K communication cable (cable with plug) Bus termination with Suconet K If the MI4 is the last station on a Suconet line, a bus terminating resistor should be provided for this device. The bus terminating resistor for the...
  • Page 20 PROFIBUS-DP, the ZB4-504-IF1/-IF2 interface module must be connected (see Section “Interface module”, page 30). The connection to a PLC with the PROFIBUS-DP protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communications. AUX PORT RS 485...
  • Page 21 Connecting MI4 to PLC Siemens MPI Precondition: For communication through MPI, the firmware version of the MI4 units must be 4.25 or later. In addition, the ZB4-505-IF1/-IF2 interface module (with/without potential isolation) must be connected (see Section “Interface module”, page 30).
  • Page 22 4.40 or later. In addition, the ZB4-506-IF1 interface module must be connected (see Section “Interface module”, page 30). The connection to a PLC with the DeviceNet protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communications. AUX PORT CAN_L...
  • Page 23 Connecting MI4 to PLC CANopen Precondition: For communication through CANopen, the firmware version of the MI4 units must be 4.40 or later. In addition, the ZB4-507-IF1 interface module must be connected (see Section “Interface module”, page 30). The connection to a PLC with the CANopen protocol is made through the AUX PORT of the MI4.

  • Page 24: Connecting A Pc Or Printer To The Mi4

    The PC is connected to the interface for uploading or downloading the configuration. To be configured with a PC, the MI4 panels must be in configuration mode. Projects can also be downloaded to the graphic or touch operator panels’...
  • Page 25 PLC PORT* + 5 V (max. 100 mA) ZB4-24A-KP1 Connection to the data plug housing * On MI4 units without PC/PRINTER PORT, the PC is connected to the PLC PORT (see next section) Plug Socket Figure 9: Assignment of the programming cable...
  • Page 26 PC. The required adapter is supplied as standard with the cable. PLC PORT RS 232 SUB D MI 4 5 GND Adapter ZB 4-24A-KP1 Figure 10: MI4 – PC connection with adapter Connection to the data plug housing Plug Socket...

  • Page 27: Data Interfaces Of Mi4-140-Kf1 (Hand-Held)

    Arrangement and assignment of the adapter MI4-140-KF1 extensions (hand-held) The adapter extensions in the MI4 hand-held are arranged as shown in the diagram below. For the assignments of the adapter extensions, see Table 4: 1 2 3 4 5 6 7 8 9 10...
  • Page 28 Engineering Table 4: Assignment of the adapter extensions in the MI4 hand-held The green fields indicate the adapter number used for each connection. Plug CN1 (AUX PORT) (PC/PRINTER (PLC PORT) Power Additional Suconet K PORT) signals GND (brown/pink) CHA+ Reserved...
  • Page 29 Data interfaces of MI4-140-KF1 (hand-held) 1 2 3 4 5 6 7 8 9 10 Figure 12: Wiring of the MI4 hand-held as supplied PE, cable screen Emergency-Stop switch, only for voltages up to 48 V DC (wire yellow and green cable and brown and...

  • Page 30: Connect Mi4 (Hand-Held) To Plc

    CN 1.1 ------- (brown-pink) --------- MPI.5 CN 1.2 ------- (orange-pink) -------- CN 1.4 ------- (yellow-pink) ----------MPI.8 CN 1.5 -------- (green-pink) -----------MPI.3 Connecting the MI4 The PC connection is preset (see Section “Delivery (hand-held) to PC or state” above). printer (through CN2) The terminal assignment on the PC side is identical to that of the PC/PRINTER PORT or the PLC-PORT;...

  • Page 31: Installation

    Installation MI4-110-KC1 MI4-110-KD1 MI4-100-KC1 MI4-101-KC1 MI4-130-TA1 Installation cut- Rectangular gasket Narrow gasket Wide gasket (prefitted on some devices) Clamping All other MI4-... bracket (if not series present, see next page)
  • Page 32 Installation Devices without clamping bracket are mounted with a frame and four screws. Frame Gaskets Washers Nuts Gasket The drilling dimensions are listed in the table on page 52.

  • Page 33: Mi4-140-Kf1 (Hand-Held)

    MI4-140-KF1 (hand-held) MI4-140-KF1 (hand-held)

  • Page 34: Interface Module

    During installation of the interface module, the MI4 must be voltage-free and its reverse side freely accessible. Remove the fixing screws on the back of the MI4 and lift off the cover. On some models, the cover has to only be levered off with a screwdriver.
  • Page 35 Interface module MI4-140-KF1 (hand-held) Undo the screws and remove the back of the housing. Turn the back of the housing towards you and replace the interface module. ZB4-501-IF1 ZB4-505-IF1...

  • Page 36: Replacing The Battery

    The MI4-101-KC1, MI4-100-KC1, MI4-101-KE1, MI4-100-KE1, MI4-110-KC1 and MI4-110-KG2 units are not battery backed-up. The battery life is about one year. The MI4 units indicate a low battery charge level in several ways: Flashing red front plate “FAULT”, “FLT” or LEDs (depending on device model) Display in the system menu in the “Battery”...
  • Page 37 Replacing the battery Replace the battery. ZB4-280-BT1 Screw the housing back in place. Switch the power supply back on and check the battery voltage.
  • Page 38 Installation Replacing the battery of the MI4 hand-held Switch off the power supply. Undo the four screws at the back. Remove the housing. Replace the battery (see next page). Screw the housing back in place. Switch the power supply back on and check the...

  • Page 39: Insert Labels

    Depending on the device type, two different labelling strip kits are available: ZB4-301-BS1 (Order No. ZB4-301-BS2 (Order No. 206859) for ... 230610) for ... MI4-100-KC1 MI4-110-KC1, -KD1 MI4-101-KC1 MI4-110-KG1 MI4-100-KE1 MI4-110-KG2 MI4-101-KE1 MI4-140-KI1 MI4-110-KE1...
  • Page 40 On delivery, blank label strips are fitted to each unit. With the accompanying labelling software, you can create user-specific labels and then print them on a laser printer. The labelling software is included as standard with the MI4 Configurator and can be loaded via the Moeller homepage.

  • Page 41: Operation

    Operation Ambient conditions Do not expose the equipment to direct sunlight for extended periods, as this could result in premature aging of the membrane. Do not let the equipment come into contact with corrosive substances. Servicing and Do not use tools to operate the keyboard maintaining the panels (screwdriver or similar).

  • Page 42: Configuration

    Operation Configuration Irrespective of the MI4 model, configuration of the MI4 panels is always carried out using the MI4 configurator software. The completed configuration is loaded into the MI4. The following conditions apply: The MI4 unit is in configuration mode (delivery state).

  • Page 43: Key Functions

    Key functions Key functions This section contains a listing of the possible key functions of all MI4 panels. Table 5: Possible key functions and their meaning Keys/ Designation Function symbols Returns to page mode without selecting ROW or EXIT in the system...
  • Page 44 If you have programmed the Enter key by mistake, change to configuration mode as follows: On MI4 with touchscreen: With a finger of the left hand, press the centre of the left half of the touchscreen. Keep the finger on the touchscreen and switch the power supply on.
  • Page 45 Key functions Page mode (PAGES) Scroll page up Scroll page down Previous page Next page Enter Pressed for 2 seconds: Recall the command menu Ins1) Data input mode Print page/cancel printing 1) Not all models have this key. The corresponding function can be assigned with the keyboard macro editor.
  • Page 46 Operation System menu (SYSTEM) Selection up Selection down Activate command Activate command Enter Return to page mode if EXIT was selected Clear Return to page mode 1) Numeric keys are not available on all models. A numeric value can be entered in these cases using the arrow keys and the keyboard macro editor.
  • Page 47 Key functions Data entry mode Select a data input field: Go to field in the previous row Go to field in the next row Previous field Next field Ins (0 to 9) Preselection of data input field Enter Select field for data input Clear Cancel input and return to page mode Value input:...
  • Page 48 Operation Events mode (EVENTS) Scroll up Scroll down Clear Return to page mode Print/close event list 1) Not all models have this key. The corresponding function can be defined with the keyboard macro editor. Password input mode (PASSWORD) Increases number Decreases number Next number 0 to 9...
  • Page 49 Key functions Direct page selection mode (DIRECT PAGE SELECTION) Decreases page Increases page 0 to 9 Page number input Enter Confirm input, go to selected page Clear Cancel input, return to page mode 1) If not present, see legend on page 42 Direct access mode (ACCESS) The status of individual marker bytes is shown in hexadecimal and binary format.
  • Page 50 Operation Special features of models MI4-151-KF1 and MI4-451-KF1 In addition to the ten function keys (which have insert labels) these two models have another four function keys located on the left of the display. Their numbering is shown in the following drawing.
  • Page 51 Special features of models MI4-161-TC1/ MI4-471-TC1 F1/F3 F2/F4 shift Figure 15: Additional function keys of MI4-161-TC1/ MI4-471-TC1 The configuration of the function keys is shown in the diagram. When the shift function is inactive, the top two function keys are configured as F1 and F2.

  • Page 52: Led Indicators

    Operation LED indicators MI4-100-KC1/MI4-101-KC1 MI4-151-KF1/MI4-451-KF1 MI4-161-TC1/MI4-471-TC1 Designation Colour Status Function DL FL(T) – No key pressed/hardware (one LED) Green Flashing Communication error Key pressed Flashing Battery low Hardware fault MI4-100-KE1/MI4-101-KE1 MI4-110-KE1/MI4-111-KE1 MI4-130-KH1/MI4-131-KH1 Designation Colour Status Function Green No key pressed...
  • Page 53 LED indicators Various models LED indicators which are marked with a symbol or text: Symbol Designation Colour Status Function Alarm No alarm active Alarm active Flashing Alarm (confirmation required) Green Communication OK Flashing Communication error – Green – Programmable with macro editor Green Hardware fault Fault...
  • Page 54 Operation The values in the table refer to the letters in the drawings shown on the next page: MI4-110-KC1 MI4-110-KD1 MI4-110-KG1 MI4-110-KG2 MI4-140-KI1 MI4-140-KJ1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1 MI4-130-TA1 MI4-140-TA1 MI4-150-TA1 MI4-450-TA1 MI4-550-TA1 MI4-160-TA1 MI4-470-TA1 MI4-570-TA1 MI4-580-TA1 MI4-590-TA1...

  • Page 55: Appendix

    Appendix Dimensions See the left-hand page for the values corresponding to device types. Device dimensions Fitting dimensions...
  • Page 56 Operation Æ Unit dimensions in mm Panel cutout Drilling dimensions Panel in mm [mm] – – – MI 4-100-KC1 MI 4-101-KC1 MI 4-100-KE1 MI 4-101-KE1 MI 4-110-KE1 MI 4-111-KE1 – – – MI 4-130-KH1 MI 4-131-KH1 MI 4-151-KF1 MI 4-451-KF1 MI 4-151-TA1 MI 4-451-TA1 –...
  • Page 57 Dimensions MI4-140-KF1...

  • Page 58: Communication Cables

    PS4-150 PS416-CPU PS4-150 PS416 XC100/ PS4-200 PS4-200 200/600 PS4-300 PS4-300 Non- Moeller devices Adapter, supplied as standard with ZB4-24A-KP1 cable. Other interface module can be connected in place of the Suconet K interface module: PROFIBUS-DP ZB4-504-IF1/-IF2 Siemens MPI ZB4-505-IF1/-IF2 DeviceNet...
  • Page 59 Siemens MPI ZB4-505-IF1/-IF2 DeviceNet ZB4-506-IF1 CANopen ZB4-507-IF1 For cable assignments of these interfaces, see section “Engineering”. For an overview, see page 12. * The following units are supplied with a fitted Suconet-K interface (ZB4-501-IF1): MI4-101-KC1 MI4-101-KE1/MI4-111-KE1 MI4-131-KH1 MI4-151-KF1/MI4-451-KF1 MI4-151-TA1/MI4-451-TA1 MI4-161-TC1/MI4-471-TC1...

  • Page 60: Technical Data

    Operation Technical data General Standards EN 61 131-2, EN 50 178 Shock resistance 15 g/11 ms Vibration resistance Constant 1g, f = 0 to 150 Hz Cable cross-section 0.22 to 1.5 mm See below Ports PC/PRINTER PORT Type RS 232 Transmission rate 600 to 38400 kbit/s Plug type...
  • Page 61 12/03 AWB-C27-1293GB Text operator panel (not graphics-capable) MI4-... 100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1 Display Monochrome Monochrome Monochrome Monochrome Monochrome Monochrome Monochrome Monochrome Backlighting Contrast adjustment Software Software Software Software Software Software Software Software Graphics capability Number of colours/ –...
  • Page 62 MI4-... 100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1 Memory Flash project memory 128 kb (32 kb reserved for protocol) Recipe memory – – – – 16 kb 16 kb 16 kb 16 kb Project memory – – – –...
  • Page 63 12/03 AWB-C27-1293GB MI4-... 100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1 Ports RS 232C/RS 485 combination port for: - Sucom A - Configuration – – – – RS232C port for: - Configuration – – - Printer connection – – –...
  • Page 64 MI4-... 100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1 General Weight in kg Degree of protection (front) IP65 Ambient temperature in 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 –...
  • Page 65 12/03 AWB-C27-1293GB Graphics-capable text operator panel MI4-... 110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1 Display Monochrome Monochrome Monochrome Monochrome Monochrome Monochrome Monochrome Backlighting Contrast adjustment Software Software Software Software Software Software Software Graphics capability Number of colours/grey – – –...
  • Page 66 MI4-... 110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1 Memory Flash project memory 512 kb 512 kb 512 kb 512 kb 512 kb 512 kb 512 kb Recipe memory – 16 kb – 16 kb 16 kb 16 kb 16 kb Project memory –...
  • Page 67 12/03 AWB-C27-1293GB MI4-... 110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1 Ports RS232C/RS485 combination port for: - Sucom A - Configuration – – – – RS232C port for: - Configuration – – – - Printer connection – – – 1 fieldbus interface, plug-in modules for:...
  • Page 68 MI4-... 110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1 General Weight in kg 1.5 incl. cable 2 Degree of protection (front) IP65 Ambient temperature in 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 –...
  • Page 69 12/03 AWB-C27-1293GB Graphic operator panels MI4-151-KF1 MI4-451-KF1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1 Display Monochr. LCD Colour LCD-STN Monochr. LCD Colour LCD-STN Monochr. LCD TFT Backlighting CCFL CCFL CCFL CCFL CCFL CCFL Contrast adjustment Autom. Autom. Software Software Software Software Graphics capability Number of colours/grey levels –...
  • Page 70 MI4-151-KF1 MI4-451-KF1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1 Project memory expansion 512 kb 512 kb – – – – Special features Battery Number of alarm messages 1024 1024 1024 1024 1024 1024 Number of history memory messages 1024 1024 1024 1024 1024...
  • Page 71 12/03 AWB-C27-1293GB MI4-151-KF1 MI4-451-KF1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1 - CANopen Power supply Rated voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC Permissible range 20.4 to 28.8 V 20.4 to 28.8 V DC...
  • Page 72 Touch operator panels MI4-... 151-TA1* 161-TC1 471-TC1 130-TA1 140-TA1* 160-TA1* 580-TA1* 451-TA1** 150-TA1* 470-TA1** 590-TA1** 450-TA1** 570-TA1*** 550-TA1*** Display Monochr.* Monochrome colour TFT Monochr. Monochr. * Monochr.* colour TFT colour STN** colour STN** colour STN** colour TFT*** colour TFT*** Backlighting...
  • Page 73 12/03 AWB-C27-1293GB MI4-... 151-TA1* 161-TC1 471-TC1 130-TA1 140-TA1* 160-TA1* 580-TA1* 451-TA1** 150-TA1* 470-TA1** 590-TA1** 450-TA1** 570-TA1*** 550-TA1*** Keys Numeric keypad – – – – – – – F-keys (with LED), labelling – – – – – facility Total no. of user- –...
  • Page 74 MI4-... 151-TA1* 161-TC1 471-TC1 130-TA1 140-TA1* 160-TA1* 580-TA1* 451-TA1** 150-TA1* 470-TA1** 590-TA1** 450-TA1** 570-TA1*** 550-TA1*** Screen saver Buzzer – Printer port – Ports RS232C/RS485 combination port for: - Sucom A - Configuration – – – – – – RS232C port for: - Configuration –...
  • Page 75 287 x 232 x 96 337 x 267 x 96* x 61 392 x 307 x 106** Upgradeable with ZB4-512-SF1 memory module 3 V lithium, non-rechargeable, lifespan about 1 year, replaceable, replacement item ZB4-280-BT1 Bei MI4-140-TA1: T = 79 mm...
  • Page 76 Operation New features All the new features available in MI4 models from firmware version 4.40 and 4.50, are listed in the following table. MI4-100-KC1 32 MI4-101-KC1 32 MI4-110-KC1 32 MI4-110-KD1 52 MI4-100-KE1 32 MI4-101-KE1 32 MI4-110-KE1 32 MI4-111-KE1 32 MI4-110-KG1 32...
  • Page 77 Technical data MI4-151-TA1 33 MI4-161-TC1 33 MI4-451-KF1 37 MI4-451-TA1 37 MI4-150-KI1 MI4-450-KI1 j j j j j j MI4-170-KH1 58 j j j j j j MI4-570-KH1 58 MI4-471-TC1 38 MI4-130-TA1 53 MI4-140-TA1 38 MI4-450-TA1 38 MI4-150-TA1 38 j j j...

  • Page 79: Index

    Configuration ..............38 Connection diagram ............9 Connections ..............9 Data connections, MI4 ........... 12 Data interface, MI4 hand-held ........23 Data transfer rate ............38 Date input mode ............44 Delivery state, MI4 hand-held ........24 Device dimensions ........... 51, 52 Dimensions ..............
  • Page 80 Grounding ................. 9 Insert labels ..............35 Installation Interface module ............30 MI4 ................27 MI4 (hand-held) ............29 Installing the interface module ........30 Key assignment In alarm mode (ALARMS) ........... 43 In configuration mode ..........40 In data entry mode ............43 In direct access mode (ACCESS) .......
  • Page 81 Suconet K module, connecting ........14 SYSTEM ................. 42 Technical data ..............56 Terminal assignment Adapter extensions of MI4 hand-held ......23 AUX PORT .......... 14, 16, 17, 18, 19 PC/PRINTER PORT ............ 21 PLC PORT ............13, 22 TIME ................44 Touch technology, resistive ..........

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