Related Manuals for VibroSystM ZPU-5000
Summary of Contents for VibroSystM ZPU-5000
- Page 1 -5000 ™ Acquisition Unit User’s Manual for ZOOM Version 7.2 P/N 9483-06M1A-221...
- Page 2 VibroSystM Inc. This manual is provided solely for guidance. VibrosystM Inc. takes no responsibility or liability for any damage caused by accidents, improper installation or misuse. Liability is limited to the repair and/or replacement of defective products.
- Page 3 Never connect this instrument to Measurement Category II, III or IV environment circuits. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
- Page 4 ZPU-5000 Acquisition Unit - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 5: Table Of Contents
1.3 Front View ..............................1.4 Rear View ..............................1.5 Typical Module Installation ........................2. INSTALLATION........................2.1 Preliminary Considerations Before Installing the ZPU-5000 in a Cabinet or Enclosure ......2.2 Powering the ZPU-5000 Unit ........................2.2.1 Main Power Input..........................2.2.2 Protective Conductor Terminal ...................... - Page 6 FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 7: General Description
ZOOM software. The ZPU-5000 is usually installed in a network configuration that includes a server and executes complete online monitoring, analysis, protection, alarm management, and trending of large rotating machines. The ZPU-5000 can also be run in a standalone configuration. -
Page 8: Features And Functions
It is also possible to interconnect additional ZPUs to extend monitoring range and capabilities. The ZPU-5000 is linked via its 10/100 Mbps Ethernet port to a network that includes the server. It can also be operated locally in a standalone configuration without connection to a server. - Page 9 The drive can be inserted into the USB port while the unit is running. Important Information U3 USB smart drives are not compatible with the ZPU-5000’s operating system. Apart from this restriction, • any portable USB flash drive formatted to FAT32 can be used.
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Page 10: Rear View
Each channel also provides four analog outputs and four open-collector outputs for controlling remote alarm relays. Removable female screw terminal connectors allow quick connection for permanent wiring. Control Module This plug-in module supervises control and synchronization signals for the ZPU-5000 unit. Related inputs and outputs include: Synchronization inputs; •... -
Page 11: Typical Module Installation
Protection Fuses (2) The ZPU-5000 acquisition unit relies on a dual fuse protection system. Replace only with the same type of fuse: 3.15A / 250V slow-blow, 5x20 mm. -
Page 12: Installation
Powering the ZPU-5000 Unit Warning - Danger Caution The ZPU-5000’s power supply and grounding connection should be installed in accordance with national • and local electrical norms. To ensure protection, the chassis grounding wire must be of a heavier or equal gauge than the wire •... -
Page 13: Main Power Input
2.2.1 Main Power Input The ZPU-5000’s main power input is equipped with a 3-position panel header and a threaded flange. It also comes with a mating connector and a screw flange. See illustration below for reference. Electrical Characteristics Input voltage range:... -
Page 14: Dual-Channel Analog Input / Output Modules
Analog input/output modules are two-channel electronic cards capable of converting input signals according to selected processes and generating corresponding analog signals. A ZPU-5000 unit can accept up to eight analog input/output modules. For each input channel, the data is processed according to the sensor’s configuration in ZOOM. -
Page 15: Processes For Trend Outputs
H) Average: Some applications require the average value measured by a sensor. The average process determines the average value during a pre-determined time period. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual... -
Page 16: Input Types And Module Specifications
JP1 - Channel 2: jumper installed = grounded jumper removed = ungrounded FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... - Page 17 Note: The modules do not supply power to the measuring chain. An external power supply is required. Connection FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
- Page 18 Note: ICP accelerometers are powered by the analog module with a constant current voltage source. Connection FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
- Page 19 According to Measuring Chain (DC to 1000Hz) Connection PV140213A FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 20: Output Connections And Specifications
GND ISO 24 Vdc Shield FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... -
Page 21: Control Module
Recommended wire size: 0.5 - 0.34 mm [20 - 22 AWG] FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... - Page 22 Voltage threshold: 3.7 V. • Shield FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
- Page 23 Voltage threshold: 3.7 V. • Shield 3. Acquisition Trigger: a bi-directional port used to allow a master ZPU-5000 unit equipped with Alarm Inhibit an air gap sensor to share a 1/pole reference signal to slave ZPU-5000 units not equipped External Trigger with an air gap sensor.
- Page 24 D) Relay Driver Outputs: A set of outputs used to drive relays and keep the user informed about system events such as System OK and Channels OK. The illustration below shows a configuration with multiple ZPU-5000 acquisition units. ZPU-5000 1...
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Page 25: Communication Module
S3 and S4: ON = RS-485 Half-Duplex OFF = RS-422 Full-Duplex FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... - Page 26 Modules are shipped with S3 and S4 jumpers in the ON position (RS-485) and a 120 Ω termination resistor • installed. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 27: Using The Zpu-5000 Unit
SYSTEM OK Turns Yellow upon startup, then turns Green as long as the system is operating correctly. Also indicates that the ZPU-5000 is properly connected to its ZOOM ZPU5000 service in ZOOM server. Turns Orange when a system component malfunction occurs, such as a ZOOM plug-in or ZPUManager interruption, a network connection error, or other malfunction types. -
Page 28: Startup (Boot Sequence)
Startup (Boot Sequence) The ZPU-5000 loads the last configuration used. A new configuration is loaded when required by the user. The entire boot sequence can last up to 2 minutes. 1. The VFD is blank and all LEDs light up for... - Page 29 6. Finally, the system starts normal operation while the VFD shows real-time information. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 30: Manual Firmware Update
FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... - Page 31 This operation takes 3 to 4 minutes to complete for each module. Caution Do not disconnect the ZPU-5000 during the • update process. 5. Once the operation is completed on a module, a message is displayed to confirm that the update was successful.
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Page 32: Display During Normal Operation
Display During Normal Operation The illustration below illustrates a typical ZPU-5000 VFD during normal operation. The pre-configured address allows quick connection validation to the network and the server. The ZPU- 5000’s serial number is used to identify the unit: (00000XX00) The acquisition unit has received an IP address and is connected to ZOOM Server;... - Page 33 Indicates the cursor used to toggle between channels. Channel information is displayed at the bottom of the screen. Pressing ENTER gives access to a sensor’s vibration parameters. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 34: Accessing Frequency Band Parameters
3.4.1 Accessing Frequency Band Parameters The ZPU-5000’s acquisition module is fully programmable and designed for monitoring specific frequencies and protecting fixed components on large rotating machines. It performs high speed acquisition for advanced analysis as well as alarm surveillance on either a broadband frequency range or specific, user-selected frequency bands. -
Page 35: Zpu-5000 Controls
Scrolling through available monitoring displays • and headers. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... -
Page 36: Zpu-5000 Menus
• Attributing Access Rights” section on page 40. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... - Page 37 Contact Information Press the MENU key. • Information → About VibroSystM • This screen displays VibroSystM contact information such as the company website, technical support’s email address, phone and fax numbers. ZPU-5000 System Information Press the MENU key. • Information → System •...
- Page 38 This screen allows the user to program when the VFD turns off automatically to save power. The range varies from Never to a maximum delay of 25 minutes. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
- Page 39 Settings → Set Mode • This screen allows the user to decide in which mode to operate the ZPU-5000 by pressing ENTER. The unit must be restarted after selecting the desired mode: Connected to the ZOOM system (in a network through a server);...
- Page 40 In this screen, the user is prompted to insert a USB key to export log files. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
- Page 41 In this screen, the user can select a firmware and delete it by pressing ENTER. FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 42: Troubleshooting
4. TROUBLESHOOTING If your ZPU-5000 unit is not operating as expected, verify the following tips, they should help you resolve most common issues. Power Supply If the LED indicators and the display screen do not light up upon startup, verify the power supply. -
Page 43: Analog Input / Output Modules
The LED indicator should turn Green for 2 seconds, blink three times, then flash a short pulse each time • the ZPU-5000 receives the synchronization signal when the machine is in rotation. This confirms that the synchronization probe is present and operational If the LED indicator at the rear of the module remains Orange, a firmware problem has been encountered •... - Page 44 FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
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Page 45: General Specifications
0 to +10 V (10 kΩ Minimum Load) • FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... -
Page 46: Environmental Characteristics
Max. Altitude 2000 m • FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... -
Page 47: Dimensions
Dimensions FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual... - Page 48 FOA Series Fiber Optic Accelerometer - User’s Manual ZPU-5000 Acquisition Unit - User’s Manual Copyright © VibroSystM Inc., 2013 FOA Series Fiber Optic Accelerometer - User’s Manual FOA Series Fiber Optic Accelerometer - User’s Manual...
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