General This fi rst part, Operation and confi guration instructions, of the Manual contains a general de- scription of and user instructions for the ARCON 2.0 Arc Protection System components and functions. This section also includes parametering and confi guration instructions and instruc- tions for changing the setting values.
1.1.1. Master unit ARC-EM/2.0 Figure: The master unit ARC-EM/2.0 The master unit ARC-EM/2.0 contains the following functions: • 3-phase overcurrent and arc stage • Alternatively, 2-phase overcurrent, earth-fault and arc stage • Circuit breaker failure protection stage (CBFP - not relevant for applications with quenching device) •...
1.1.2. I/O units ARC-EP10-2/2.0, ARC-EP10/2.0, ARC-EL3/2.0, and ARC-EC1/2.0 Figure: I/O units ARC-EP10-2/2.0, ARC-EP10/2.0 , ARC-EL3/2.0 and ARC-EC1/2.0 • Sensors are connected to the master unit via I/O units • ARC-EP10-2/2.0 accommodates up to 10 arc sensors 3 sensors with dedicated trip outputs •...
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It contains pyrotechnic objects that can explode and cause serious injury, if handled improperly. The replacement of the quenching device ARC-AT... can be done by Eaton After Sales Ser- vice personnel. They have special training in handling pyrotechnical equipment and are au- thorized to conduct this kind of operation.
1.1.4. Arc sensors ARC-SP, ARC-SL and ARC-SM Sensors placed in the switchgear transfer the light information to the I/O units. Arc sensor ARC-SP Figure: Arc sensor ARC-SP • Strong light is transformed to a current signal in the sensor • ARC-EP10/2.0 transfers the current signal to the master unit •...
Portable arc sensor ARC-SM Figure: Portable arc sensor ARC-SM • Improves personal safety when working with live voltage switchgear. • The sensor is to be connected to the nearest light I/O unit (ARC-EP10/2.0 or ARC-EL3/2.0) using a snap-in connector • Cable length 5 metres •...
User interface The control and acknowledgement functions of the ARCON 2.0 arc protection system are mainly carried out using the push buttons on the master unit. Information on equipment status and operation can also be read on the master unit’s display and indicator lights. 2.1.
2.1.1. Display and status indications ARC-EM/2.0 Figure: Master unit ARC-EM/2.0 - display and status indications 1. Operating status indication lights, see section ‘Moving in menus’ normal operation INSTALL system confi guration INFO system confi guration check TEMP SET reserved for future use TEMP reserved for future use CURRENT current setting limit and measurement indication...
2.1.2. Buttons and programming switches Figure: Buttons and programming switches 1. Programming switches for the trip relay matrix (factory setting - all DIP switches in „OFF“ position) NOTE! The confi guration of the DIP switches must be done properly before operating the system! 2.
2.1.3. Moving in menus Information of last Use push-button for activation reset I/O units indicators (I/O unit no. / sensor no.) and trip relays Use push-button for clearing the memory INSTALL INSTALL Number of I/O units and Use push-button for sensors connected to configurate the system master unit...
Select the operating status with the up and down navigation keys on the master unit. To activate a function, use the S key. A blinking display indicates that the function has been activated. Press E to confi rm the execution of an activated function. To cancel an activated function, press S again.
2.2.1. ARC-EP10-2/2.0 ARC-EP10-2/2.0 ARCON ® Figure: Arc sensor I/O unit ARC-EP10-2/2.0 1. Connection for portable arc sensor (ARC-SM) 2. Programming switches (factory setting - all DIP switches in „OFF“ position) NOTE! The confi guration of the DIP switches must be done properly before operating the system! 3.
2.2.2. ARC-EP10/2.0 ARC-EP10/2.0 ARCON ® Figure: Arc sensor I/O unit ARC-EP10/2.0 front panel 1. Connection for portable arc sensor (ARC-SM) 2. Programming switches (factory setting - all DIP switches in „OFF“ position) NOTE! The confi guration of the DIP switches must be done properly before operating the system! 3.
2.2.3. ARC-EL3/2.0 ARC-EL3/2.0 ® ARCON Figure: Arc fi bre sensor I/O unit ARC-EL3/2.0 front panel 1. Connection for portable arc sensor (ARC-SM) 2. Programming switches (factory setting - all DIP switches in „OFF“ position) NOTE! The confi guration of the DIP switches must be done properly before operating the system! 3.
2.2.4. ARC-EC1/2.0 Figure: Current I/O unit ARC-EC1/2.0 front panel 1. Programming switches (factory setting - DIP switches 1...5 in „ON“ position / 6...8 in „OFF“ position NOTE! The confi guration of the DIP switches must be done properly before operating the system! 2.
ARCON 2.0 arc protection system operation and troubleshooting Under normal conditions the arc protection system requires very little attention. The only ser- vicing measures required in fi eld conditions are scheduled operational tests, the intervals and scope of which depends on local legislation. 3.1.
3.1.2. Overcurrent alarm ARC-EM/2.0 Figure: ARCON 2.0 activated due to overcurrent CURRENT TRANSFORMER L1/L3 L2/Io Figure: ARC-EC1/2.0 indicates overcurrent on channel L2 When any component of the current measuring system detects a current exceeding the setting value of the unit, it sends current information to all other units. The I>int indicator light is lit when the master unit measures the overcurrent.
To read the current values measured by the master unit, do the following: • Select the CURRENT mode using the up and down arrow keys. • The earth fault current/phase 2 current setting value appears on the screen (I0). • Press the right arrow key to view the phase current setting value and instantaneous values measured in the current measuring channels.
3.1.4. Fault codes The following table lists the fault codes and gives a brief description of each fault. A more de- tailed description of the fault and advice on how to locate the faulty component will be given afterwards. Fault code Fault type Cause System confi...
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Damaged I/O unit (fault code 11) ARC-EM/2.0 Figure: The system indicates a fault in the I/O unit whose address is 01. This fault code indicates a damaged I/O unit. NOTE! While this fault is activated, no sensor activation connected to the faulty unit will be transferred to the master unit.
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Too long BI/O bus activation (fault code 12) ARC-EM/2.0 Figure: The system indicates that the BI/O bus has remained activated for longer than three seconds This fault code indicates that the system’s BI/O bus has remained activated for too long for normal operation.
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BI/O channel fault (fault code 14) ARC-EM/2.0 Figure 3.1.4 6 The system indicates a disturbance in the communication between two master units connected via a BI/O bus. This fault code indicates a fault in the system’s BI/O bus. Potential causes: 1.
3.2. Using programming switches Before system implementation, check the positions of the programming switches in accor- dance with the following basic principles: Each I/O unit connected to the communication bus has its own address (each I/O unit have an unique address). Set the programming switches before connecting the supply voltage.
Switch 8 determines the mode of the master unit. When the switch is in the ON position the master unit operates in SUB-UNIT mode; in the OFF position the master unit serves as the master unit for the entire system. NOTE! If several master units are connected to the same communication bus, only one unit may operate in MASTER UNIT mode.
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Other programming switches have different functions in different units, as described below. Attention! Note the position of the ARC-EP10-2/2.0, ARC-EP10/2.0 and ARC-EC1/2.0 dip switches. Figure: Programming switches for ARC-EL3/2.0, ARC-EP10/2.0 and ARC-EP10-2/2.0 ARC-EP10/2.0, ARC-EL3/2.0 Switch 1 determines which light activation activates the arc stage. When the switch position is ON, the arc stage only activates on the light information provided by the unit‘s own sen- sors.
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ARC-EC1/2.0 Figure: Programming switches of ARC-EC1/2.0 SW NO: Weight factor Table 3.2.2 2 dipswitches weight factors SW1 switch settings Switch Defi nition Description Zone 1 System operating zone 1 (light information) Zone 2 System operating zone 2 (light information) Zone 3 System operating zone 3 (light information) Zone 4 System operating zone 4 (light information)
SW2 switch settings Switch Defi nition Description Latch Position ”0” (switch down): trip relay is only operational while the protection is activated Position ”1” (switch up): trip relay changes to latching status after trip 1A / 5A * Position ”0” (switch down): rated secondary current of the current transformer is 1 A Position ”1”...
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Select the secondary In of the CT using the selection switch. Select the CURRENT mode using the up and down arrow keys. The earth fault current/phase current L2 setting value appears on the screen. Adjust the L2/I0 setting value (0.05…5.0*In) from the potentiometer. Press the right arrow key to view the current phase setting value.
3.4. Confi guration of the arc protection system Before system confi guration, check the following: • Have all the system sensors been connected to the I/O units? • Have all the modular cables between I/O units been connected? • Have all the I/O units been assigned individual addresses before the supply voltage is connected? INSTALL Number of all I/O units and...
3.4.1. Checking system confi guration To check system confi guration in INFO mode, do the following: INFO number of number of number of I/O UNIT sensors I/O UNIT sensors I/O UNIT sensors Use push-button for read number of I/O units and sensors ( 1 sensor is missing ) Info E...
System commissioning The following equipment is required for commission testing: Current supply for feeding either primary or secondary current. A fl ashlight or other source of bright light A multi-function measuring instrument including a clip-on ammeter and resistance measure- ment for verifying the operation of potential-free output contact. The fl...
Introduction This User’s Manual contains a functional description of the protection system, application ex- amples and technical data. Installation and user instructions can be found in the Operation and confi guration instructions. 5.1. Purpose The main purpose of the arc protection relay is to protect an electrical installation against the destructive impact of an arc short circuit, minimize physical damages and mitigate potential injuries.
Functions 6.1. Protection functions The arc protection functions of the arc protection relay are always operational. You can select the circuit breaker failure protection stage using the programming switches. 6.1.1. Arc (fault) protection Arc protection involves the master unit, I/O units, a range of light sensitive elements and a instantaneous overcurrent stage module.
6.2. Measurements The master unit ARC-EM/2.0 has a three-phase current measuring function that can be used to measure either three phase currents or two phase currents and a summation current. Cur- rent measuring is indicated on the display of the master unit. The current I/O unit ARC-EC1/2.0 has a current measuring function but no indication.
6.5. BI/O bus interface All ARCON 2.0 Arc Protection System units can receive or transmit light and/or current crite- ria (depending on the unit) on the BI/O bus. ARC-EM/2.0 can send BI/O information to two master units or two protection relays. If there are more than two recipients of BI/O information or the length of the BI/O bus exceeds 100 m, the BI/O bus must be equipped with a line amplifi...
6.5.1. Connection to I/O unit Each I/O unit also has a BI/O bus. The light I/O units (ARC-EP10-2/2.0, ARC-EP10/2.0 ARC-EL3/2.0) can transmit trip information to the master unit or current I/O unit. The current I/O unit (ARC-EC1/2.0) can receive the light information and send the current information to other I/O units.
Interfaces 7.1. Rear panel view Terminal X1, left side Terminal No. Symbol Description X1:1 IL1 (S1) Current input 1 (S1) X1:3 IL2 / Io (S1) Current input 2 (S1) X1:5 IL3 (S1) Current input 3 (S1) X1:7 TRIP 1 Trip relay 1 X1:9 TRIP 2 Trip relay 2...
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Terminal X1, right side Terminal No. Symbol Description X1:2 IL1 (S2) Current input 1 (S2) X1:4 IL2 / Io (S2) Current input 2 (S2) X1:6 IL3 (S2) Current input 3 (S2) X1:8 TRIP 1 Trip relay 1 X1:10 TRIP 2 Trip relay 2 X1:12 TRIP 3...
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Terminal X3 Terminal No. Symbol Description X3:1 I/O unit ground potential X3:2 +24V I/O unit operating voltage X3:3 RS_B Data bus X3:4 RS_A Data bus X3:5 CAN_H Data bus X3:6 CAN_L Data bus X3:7 X3:8 La> in Arc input, tripping group 1 X3:9 Lb>...
7.1.4. ARC-EC1/2.0 ARC-EC1/2.0 ® ARCON X1-1,3: Current input IL1 X1-5,7: Current input IL2 / Io X1-9,11. Current input IL3 X2-1: +24V supply from master unit or external power supply X2-2: X2-3: CAN-L Zone = COM1, COM2 X2-4: CAN-H information (L>, I>) X2-5: Serial B master slave...
7.5. Output relays 7.5.1. ARC-EM/2.0 Connect the circuit breaker’s trip circuits to the following terminals (a maximum of four sepa- rate trip outputs in two separate groups): TRIP1: X1-7, X1-8 (fast, group 1) TRIP2: X1-9, X1-10 (fast/CBFP, group 1) TRIP3: X1-11, X1-12 (fast, group 2) TRIP4:...
7.6.2. ARC-EP10-2/2.0 ARC-EP10-2/2.0 is primary design for selective feeder trip applications. The unit comprises 3 electromechanical trip normally open contacts and one trip alarm change over contact. The unit has 10 ARC sensor inputs. Three sensors (of the ten) inputs are dedicated, and are controlling their own trip relay.
By setting L>int/ext to ext mode all 3 trip outputs will trip for a fault in zone and will hence also isolate outgoing feeders for fault in busbar compartment +24V COMS Trip 1 Trip 2 Trip 3 Trip alarm Trip +24dc Latch Latch...
Technical data 8.1. Connections 8.1.1. Measuring circuits ARC-EM/2.0 Rated current L1 / L3 1 or 5 A (optional) 50/60Hz - current measuring zone 0 … 6 A (0 … 6* I N [I N =1A]); 0 … 30 A (0 … 6*I N [I N =5A]) - thermal withstand capability 300 A (for 1s) 100 A (for 10s)
ARC-EC1/2.0 Rated current L1 / L3 1 or 5 A (optional) 50/60Hz - current measuring zone 0 … 6 A (0 … 6*I N [I N =1A]); 0 … 30 A (0 … 6* I N [I N =5A]) - thermal withstand capability 300 A (for 1s) 100 A (for 10s) 20 A (continuous)
8.1.3. Digital inputs (BI/O bus) ARC-EM/2.0 Number of inputs 2 pcs L> in (La> tripping group 1, Lb> tripping group 2) 2 pcs I> out Ia> tripping group 1, Ib> tripping group 2) 1 pc. I> in/out Internal operating voltage 48 V dc Load capacity (max.) 5 mA...
8.1.4. Trip contacts ARC-EM/2.0 Number of contacts 4 closing contacts (relays T1-T4) Rated voltage 250 V ac/dc Continuous withstand capacity Make and carry for 0.5s 30 A Make and carry for 3s 15 A Breaking capacity, dc(L/R=40 ms) At 48 V dc: At 110 V dc: 0.44 A At 220 V dc:...
8.1.5. Alarm contacts ARC-EM/2.0 Number of contacts 2 normally open contacts (relay A1&SF*) 1 normally closed contact (SF*) Rated voltage 250 V ac/dc Continuous withstand capacity Make and carry for 0.5s 10 A Make and carry for 3s Breaking capacity, dc(L/R=40 ms) At 48 V dc: At 110 V dc: 0.25 A...
8.2. Tests and environmental conditions Disturbance tests Test Standard & Test class / level Test value Emission EN 61000-6-4 - Conducted EN 55011, class A 0.01 - 30 MHz - Emitted EN 55011, class A 30 - 1 000 MHz Immunity EN 61000-6-2 / IEC 60255-26 - 1MHz damped...
8.2.2. Mechanical tests Shock response IEC 60255-21-2, Class I half sine 11 ms, Acceleration 5 g, 6 directions, 3 pulse each direction. Shock withstand IEC 60255-21-2, Class I half sine 11 ms, Acceleration 15 g, 6 directions, 3 pulse each direction. Bump test IEC 60255-21-2, Class I half sine 16 ms,...
8.3. Protection stages NOTE! See Chapter 6.1 for description. 8.3.1. Arc (fault) protection L1/L3 setting stage Start current 0.5...6*In Operating time 7 ms Detection period Resetting period 2 ms 30 ms L2/I0 setting stage Start current 0.05...5*In Operating time 7 ms Detection period Resetting period 2 ms...
9.1.8. ARC-SP 22.2 0.83 0.79 0.55 0.98 0.31 0.17 9.2. Unit installation Caution! Read this User‘s Manual carefully before undertaking any installation or wiring work. Safety instructions Always observe the national electrical safety regulations when working under live conditions. The unit manufacturer is not liable for damage due to incorrect working methods or failure to observe safety instructions.
9.2.1. ARC-EM/2.0 The master unit is designed for fl ush mounting. Spacing adapters for reducing the installation depth are available on request. Figure: Mounting the master unit ARC-EM/2.0 Wiring of the master unit, overview The master unit can be connected to the following: •...
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Wiring the trip circuits of the circuit breakers Connect the circuit breaker’s trip circuits to the following terminals (a maximum of four sepa- rate trip outputs in two separate groups): TRIP1: X1-7, X1-8 (fast, group 1) TRIP2: X1-9, X1-10 (fast/CBFP, group 1) TRIP3: X1-11, X1-12 (fast, group 2)
9.2.2. I/O units ARC-EP10-2/2.0, ARC-EP10/2.0, ARC-EL3/2.0, ARC-EC1/2.0 The units are designed for mounting on a DIN rail. Mount the units on the rail in such a way that the indicator lights on the front panel are visible and the sensor wiring can be made as easily as possible.
Recommended types of power supplies with output monitoring: 1. EATON easyPower PSG120E24RM (5A @ 24Vdc) 2. or any equivalent type of power supply with above functionality NOTE! Use of power supplies without voltage monitoring is not recommended.
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If four or less I/O units are used, total cable length is below 30 m. No power supply is needed. Figure: Small protection system wiring confi guration, one branch design Systems having more than four I/O units must be equipped with separate auxiliary supply. Figure: Protection system wiring confi...
9.2.4. Arc sensors Mount the sensors on the switchgear in such a way that they cover the protection zone as completely as possible. The line of sight must be free between the sensor and the supervised area. If point sensors are used in open compartments (such as bus-bar sections), there should be a sensor approximately every 5 meters.
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ARC-SP You can be install the arc sensor onto the switchgear wall from the outside. Press the active part of the sensor through the 10-mm hole in the wall and fi x it using a 4-mm screw. Active part of the sensor ...
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ARC-SL is an fi bre sensor that can be mounted on the switchgear to monitor several com- partments simultaneously (various bus-bar compartmets, etc.). The fi bre must not touch any live parts of the switchgear or other hot components, since too high temperatures may destroy the fi...
9.2.5. Multiple master connection via BI/O bus interface In applications with multiple master units the master units can be interconnected via BI/O (binary input) bus interface. In this case, each part of the system can control four protection zones per its own system communication bus. Both, arc and overcurrent information is trans- ferred between the master units but without address information.
9.2.6. Appendix/ Earthing instruction The earthing instruction for ARCON 2.0: the following mentioned I/O units should be earthed to switchgear earth as below: Version 1 ARC-EM/2.0 REM! The earthing should be done from master (ARC-EM/2.0), in parallel with the communication cable (ARC-CC). In this case the dinrail connection between slaves and switchgear should be isolated! ®...
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