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Summary of Contents for Taylor DA1-A
- Page 1 TAYLOR STUDWELDING SYSTEMS LIMITED OPERATING GUIDE TYPES DA1-A, DA2-A & DA3-A DRAWN ARC PISTOLS V-2U A TAYLORMADE DRAWN ARC STUD WELDING PISTOL...
- Page 2 INDEX PAGE No. CONTENT USEFUL INFORMATION. IMPORTANT SAFETY INFORMATION. INTRODUCTION TO STUDWELDING. SETTING UP AND WELDING. EXPLODED DIAGRAMS AND PARTS LISTINGS. ACCESSORIES - STANDARD FOOT ASSEMBLIES. ACCESSORIES - GAS FOOT ASSEMBLY. ACCESSORIES - CHUCKS - EUROPEAN SCREW-ON TYPE. ACCESSORIES - CHUCKS - EUROPEAN SCREW-ON GAS TYPE UK TAPER FIT - ADJUSTABLE ACCESSORIES - FERRULE GRIPS BENDING BAR...
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Page 3: Useful Information
USEFUL INFORMATION MANUFACTURERS DETAILS TAYLOR STUDWELDING SYSTEMS LIMITED COMMERCIAL ROAD DEWSBURY WEST YORKSHIRE WF13 2BD ENGLAND TELEPHONE +44 (0)1924 452123 FACSIMILE +44 (0)1924 430059 email sales@taylor-studwelding.com www.taylor-studwelding.com SALES DIRECT TEL +44 (0)1924 487703 TECHNICAL HELPLINE : +44 (0)1924 487701 You may wish to record the details of your controller below as this information will help with any technical assistance you may require: PISTOL SERIAL No. - Page 4 PRODUCED DURING NORMAL USE, THIS PISTOL MUST ONLY BE OPERATED IN AN INDUSTRIAL ENVIRONMENT. NEVER REMOVE ANY PORTION OF THE UNIT HOUSING WITHOUT FIRST ISOLATING THE PISTOL FROM THE CONTROLLER. Taylor Studwelding Systems Limited reserves the right to amend the contents of this guide without notification. V-2U...
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Page 5: Important Safety Information
IMPORTANT SAFETY INFORMATION ! PROTECT YOURSELF AND OTHERS ! Read and understand these safety notes. 1. ELECTRICAL No portion of the outer cover of the welding pistol should be removed by anyone other than suitably qualified personnel and never whilst mains power is connected. ALWAYS DISCONNECT THE MAINS LEAD BEFORE ATTEMPTING ANY MAINTENANCE. - Page 6 During welding operations, intense magnetic and electrical fields are unavoidably produced which may interfere with other sensitive Electronic equipment. All Taylor Studwelding equipment is designed, manufactured and tested to conform the current appropriate European standards and directives regarding electromagnetic emissions and immunity and as such is safe to use in any normal environment.
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Page 7: Introduction To Studwelding
INTRODUCTION TO STUDWELDING The Taylor Studwelding DA2-A studwelding pistol when matched with an appropriate controller and earth cables is intended for precision stud welding up to 20 mm diameter full base studs. The pistol is lightweight, ergonomic and has been designed to operate with a minimum amount of maintenance. -
Page 8: Setting Up And Welding
SETTING UP AND WELDING As standard, the DA2-A pistol comes fitted with standard legs and a standard foot adaptor. The pistol has a standard UK and American taper adaptor fitted to the M10 thread on the weld shaft. This enables the use of standard UK tapered DA chucks, enabling studs up to 20mm in diameter to be welded (see fig.1). - Page 9 SETTING UP AND WELDING Once you have selected the type and size of stud you wish to weld and obtained the correct chuck (see the accessories section of this guide for a list of available sizes), you will need to set up the chuck and fit it to the pistol. On the page “An introduction to studwelding”, under the heading “The Process”...
- Page 10 SETTING UP AND WELDING Fit the chuck into the tapered shaft adaptor (fig.1) and secure in place by gently tapping the chuck to lock the taper. The chuck may be subsequently removed using a twist drift (see page 22 for tools) inserted through the cross-drilled holes in the taper adaptor.
- Page 11 SETTING UP AND WELDING Set the correct protrusion (fig.5) by loosening the two socket cap screws fitted at an angle in the sides of the front end cap. Slide the foot/leg assembly in/out (fig.6) to achieve the desired stud protrusion, which should be around 2 - 4mm depending on the diameter of stud being welded.
- Page 12 EXPLODED DIAGRAMS & PARTS LISTINGS SEE PAGES 13 TO 16 FOR COMPLETE STAGED BREAKDOWN OF PISTOL. ITEM QTY. PART No. DESCRIPTION 5½ 71-300-009 CONTROL CABLE 71-300-004 WELDING CABLE 71-101-030 CONTROL PLUG 81-101-051 WELDING PLUG 71-101-032 CABLE TIE (NOT SHOWN) V-2U...
- Page 13 EXPLODED DIAGRAMS & PARTS LISTINGS ITEM QTY PART No. DESCRIPTION Z120-05-025 SCREW SEE PAGE 18 FOOT ASSEMBLY 81-101-191 LEG GRIP SEE PAGE 18 CHUCK & GRIP Z100-05-025 SCREW 81-101-005 CHUCK GRIP Z615-05-000 WASHER Z105-05-040 SCREW 81-111-044 BELLOWS 81-101-298 BEARING BUSH 81-101-293 DAMPER 81-101-190...
- Page 14 EXPLODED DIAGRAMS & PARTS LISTINGS SEE BELOW FOR SHAFT BREAKDOWN ITEM QTY PART No. DESCRIPTION ITEM QTY PART No. DESCRIPTION 81-101-299 SHAFT SPRING 81-101-192 SHAFT ADAPTOR 81-101-014 RING RET. PLATE Z105-05-040 SCREW 81-101-015 LIFTING RING 81-101-194 INSULATOR 81-101-018 RING SPRING 81-101-195 SHAFT BLOCK 81-101-286...
- Page 15 EXPLODED DIAGRAMS & PARTS LISTINGS ITEM QTY PART No. DESCRIPTION ITEM QTY PART No. DESCRIPTION Z100-04-016 SCREW Z400-03-008 SET SCREW 81-101-275 BODY (PART OF) 81-101-281 BACKSTOP 81-101-284 BODY RING 81-101-283 DETENT CAP Z120-04-008 SCREW 81-101-170 COIL 81-101-285 REAR END CAP 81-111-039 DETENT Z120-05-012 SCREW...
- Page 16 EXPLODED DIAGRAMS & PARTS LISTINGS ITEM QTY PART No. DESCRIPTION 81-101-275 BODY (PART OF) 81-101-288 FLEXI-BRAID 81-101-279 PUSHBUTTON Z600-06-000 WASHER Z615-06-000 WASHER Z115-06-010 SCREW Z120-05-020 SCREW 81-101-278 TERMINAL PLATE Z800-04-026 PIN Z600-04-000 WASHER Z225-08-914 SCREW 81-101-275 BODY (PART OF) Z700-06-S38 TERMINAL 81-101-287 CABLE SLEEVE V-2U...
- Page 17 ACCESSORIES SEE PAGES 20 - 22 FOR OUR STANDARD DRAWN ARC, EUROPEAN AND GAS CHUCKS, FERRULE GRIPS AND ACCESSORIES RANGE SEE NEXT PAGE FOR COMPLETE FOOT ASSEMBLY PART NUMBERS ITEM QTY. PART No. DESCRIPTION Z400-05-008 GRUB SCREW 81-101-002 STANDARD FOOT ADAPTOR (M3 - M12) 81-101-004 STANDARD LEG (230mm) 89-101-081...
- Page 18 ACCESSORIES STANDARD FOOT ADAPTOR ASSEMBLY (M3 - M12, STANDARD LEGS) COMPLETE ASSEMBLY : 81-101-158 STANDARD FOOT ADAPTOR ASSEMBLY (M16 - M20, STANDARD LEGS) COMPLETE ASSEMBLY : 81-101-159 TRIPOD FOOT ADAPTOR ASSEMBLY (M3 - M12, STANDARD LEGS) COMPLETE ASSEMBLY : 81-101-140 STANDARD FOOT ADAPTOR ASSEMBLY (M16 - M20, STANDARD LEGS)
- Page 19 ACCESSORIES COMPLETE ASSEMBLY (NO LEGS) PART NUMBER : 89-101-414 ITEM QTY. PART No. DESCRIPTION 89-101-249 Ø35mm NOSE CONE Z400-05-006 GRUB SCREW 89-101-246 GAS CONE 89-101-245 FOOT ADAPTOR PFS-P06-U1M-INT GAS FITTING 89-101-244 BELLOWS Z400-05-010 GRUB SCREW 71-200-043 GAS PIPE 71-200-067 GAS PLUG V-2U...
- Page 20 ACCESSORIES - CHUCKS EUROPEAN SCREW-ON TYPE TABLE 1 TABLE 1 Ø PART NUMBER LISTS OUR STANDARD STOCK RANGE OF CHUCKS. 89-101-003 89-101-004 89-101-005 89-101-006 89-101-008 89-101-010 89-101-012 TABLE 2 TABLE 2 Ø PART NUMBER LISTS OUR NON STOCK RANGE OF CHUCKS. NOTE! NON STOCK CHUCKS WILL REQUIRE ADDITIONAL 89-101-021 DELIVERY LEAD TIMES AND MAY BE SUBJECT TO...
- Page 21 ACCESSORIES - CHUCKS EUROPEAN SCREW-ON GAS TYPE Ø PART NUMBER 89-101-035 89-101-036 89-101-037 89-101-038 89-101-039 89-101-040 ACCESSORIES - CHUCKS 89-101-042 UK TAPER FIT - ADJUSTABLE Ø PART NUMBER 89-101-203 89-101-204 89-101-205 89-101-206 89-101-208 89-101-210 PLEASE NOTE. OTHER CHUCK SIZES ARE AVAILABLE. 89-101-212 PLEASE CHECK WITH US IF THE SIZE YOU WANT IS NOT LISTED HERE.
- Page 22 ACCESSORIES - FERRULE GRIPS Ø PART NUMBER 89-101-051 89-101-051 89-101-052 89-101-052 89-101-053 89-101-054 89-101-055 89-101-056 ACCESSORIES - BENDING BAR & TOOLS 89-101-057 TOOL PART No. ITEM PART NUMBER KEY SET (2, 2.5, 3, 4, 5, 6, 8) 98-100-003 BENDING BAR 79-101-121 UK CHUCK EJECTOR TOOL 98-100-001...
- Page 23 This is to certify that the machinery listed below is designed and manufactured in conformance with all applicable health and safety regulations. This statement is invalid if any modifications are carried out on the machinery without the prior written approval of Taylor Studwelding Systems Ltd. ———————————————————————————————— DESCRIPTION OF MACHINE...
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