Omega 44010 Operating Instructions & Parts Manual page 4

ASSEMBLY
Model 44010:
1. Make sure all parts are present (ref. Fig. 1 & 3). If any parts are missing or damage, contact customer service.
2. Attach caster (2) to base (1) using M8x16 bolts and washers (4 & 3), then attach 3-1/2" wheels (5) using bolts,
washers & nuts (9, 10 & 11).
3. Install the 5" wheels (13) to front legs (12) using bolts, washers & nuts (9, 10 & 11).
4. Attach two front legs (12) to base (1) using pin, "E" clip, snap pin & lock bolt (14, 15, 16 & 17).
5. Attach upright (18) to base (1) using two bolts & nuts (20 & 10). Upright must lean towards the rear of the base
as shown. Leave nuts finger tight.
6. Attach two braces (21) to upright (18) with bolt, washer & nut (22, 10 & 11). Leave nut finger tight.
7. Attach the bottom of braces (21) to inside of base (1) using two each bolts & nuts (23 & 10).
8. Tighten all bolts from upright (18) to base (1), braces (21) to upright (18), and braces (21) to base (1).
9. Attach hydraulic unit (32) to the mounting bracket (28) using bolts, washers & nuts (33, 34 & 35). Handle socket
of hydraulic unit must face the front of the base as shown. Then position the assembly between mounting ears
on upright (18), and attach using bolt, washer & nut (29, 30 & 31). Tighten nut. Lean hydraulic unit assembly
back against upright.
10. Connect boom (24) to upright using bolt, washer & nut (25, 26 & 27).
11. Hold boom (24) and pivot hydraulic unit (32) out away from upright. Attach the ram of hydraulic unit (39) to boom
with bolt, washer & nut (37, 30 & 31). Tighten nut.
12. Slide boom extension (6) into boom and secure in retracted position using pin, "E" clip & cotter pin (38, 15 & 16).
Three positions available: 1/2 ton, 3/4 ton, and 1 ton position.
13. Slide square washer (7) into boom using bolt & washer (4 & 3).
14. Insert hook (8) to boom extension using bolt, washer & nut (9, 10 & 11). Retighten all fasteners.
To fold for storage:
a. Remove pin (17).
b. Pull leg forward and aside, away from base.
c. Raise leg until it nears vertical, engage notched portion
of upright onto notched portion of leg. Ensure notched
portions are interlocked. Repeat for other leg.
Figure 3 - Assembly Illustration for Model 44010
4
Item Hardware Kit Component
3 Lock Washer M8
4 Bolt M8 x 16
7 Washer M8
9 Bolt M12 x 65
10 Lock Washer M12
11 Nut M12
20 Bolt M12 x 70
22 Bolt M12 x 90
23 Bolt M12 x 30
25 Bolt M20 x 100
26 Lock Washer M20
27 Nut M20
29 Bolt M16 x 70
30 Lock Washer M16
31 Nut M16
33 Bolt M10 x 30
34 Lock Washer M10
35 Nut M10
37 Bolt M16 x 90
Qty
9
9
1
5
10
6
2
1
2
1
1
1
1
2
2
2
2
2
1