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Contents Power Supply ..................4-5 DC Power ..................4-5 Optional AC Power ................. 4-6 Relays .................... 4-6 Serial Communications ............... 4-7 RS485 Wiring .................. 4-7 Initial Setup for Party-Line Communications ........ 4-7 RS232 Wiring .................. 4-8 Using Serial Communications ............4-8 HART Communications ..............
Safety Information & Guidelines This section contains information that must be read and understood by all persons installing, using, or maintaining this equipment. Safety Failure to follow appropriate safety procedures or inappropriate use of the equipment described in this manual can lead to equipment damage or Considerations injury to personnel.
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Safety Information & Guidelines Warnings, Cautions, & Notes Caution Cautions notify users of operating procedures, practices, conditions, etc. which may result in equipment damage if not carefully observed or followed. Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure, practice, condition, etc.
Chapter 1 Product Overview Refer to the LevelPRO user guide for descriptions of instrument functions and features. Required In addition to this guide, the following documents must be read and understood by all persons installing, using, or maintaining this equipment: Documentation LevelPRO user guide, p/n 717778 ...
Chapter 2 Handling & Storage This chapter addresses procedures for handling electrostatic discharge (ESD) sensitive equipment, as well as procedures for unpacking, inspecting, and storing of the system. Caution This system is an ESD sensitive instrument. Use proper ESD protective equipment and procedures. Failure to comply with ESD procedures can result in circuit damage.
Handling & Storage Unpacking, Inspection, & Storage 5. Avoid touching edge connectors and components. 6. Avoid partially connecting ESD sensitive devices. These devices, especially the power supply connector, can be damaged by floating leads. 7. Ground test equipment. 8. Avoid static charges during troubleshooting. Unpacking, Inspection, &...
Warning Moving or removing an installed source housing or any assembly that includes a source housing requires a person who is specifically licensed to install and commission Thermo Scientific source housings. In the United States, your general license permits you to own and install all of the instrument’s components, including the source housing.
Hardware Installation Source-Detector Configurations Source-Detector The gauge is comprised of a source housing that contains the radioisotope source and the detector-transmitter that contains the scintillation detector Configurations and electronics. Sources are available in a fan beam or strip source configuration. For most fan beams, the beam angle spreads at a 45° angle in the vertical dimensions.
Hardware Installation Guidelines General Review the following guidelines when planning gauge installation: 1. Correct power source is available. See “Power Requirements” later in this chapter. 2. You will need to supply the necessary brackets and hardware required for mounting the gauge to the vessel. 3.
Hardware Installation Detector-Transmitter Safety As a permanently connected equipment, the LevelPRO gauge requires a switch or circuit breaker as the means for disconnection. The customer Disconnecting needs to prepare the switch or circuit breaker according to the following Means requirements: Requirements 1.
Hardware Installation Detector-Transmitter Alignment Refer to drawings 868502 868672 (868674 for water-cooled units) for mounting dimensions of the detector-transmitter. The source housing and detector are normally installed across the diameter of the vessel. If mechanisms internal to the process vessel would interrupt the radiation beam, you can move the installation slightly off center.
Hardware Installation Detector-Transmitter Figure 3–4. Determining primary beam width Measurable Range Before beginning the installation, verify that the measurable range (the range over which the process level can be measured) of the proposed installation meets the requirements of your application. The top and bottom of the measurement range depend on the source type (fan or strip), the detector length, and the position of the source relative to the detector’s sensitive length.
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Hardware Installation Detector-Transmitter For a strip source, the bottom of the range is at the bottom of the detector’s sensitive length or at the bottom of the active length of the source, whichever is higher. Figure 3–5, the top of the source beam (center of the source housing) is aligned with the top of the sensitive length of the detector.
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Hardware Installation Detector-Transmitter Figure 3–5. Scintillation detector with fan beam source 3-8 LevelPRO Installation Guide Thermo Fisher Scientific...
Hardware Installation The Source Housing The Source Housing Warning In the United States, you may uncrate and mount the source housing, but you may not remove the shipping bolt unless you are licensed to commission the gauge. In Canada, you must have a license condition permitting mounting / dismounting, and without this condition, users may not remove the source from the shipping crate.
Hardware Installation The Source Housing Strip Source Note the following if using a strip source. Guidelines 1. Refer to the source housing drawings to determine the position of the active length of the strip source and other mounting dimensions. 2. Secure the housing with the 1/2-inch (12 mm) bolts and lock washers (six places).
Hardware Installation Multiple Detectors / Source Housings Multiple Certain applications may require the use of multiple detectors and / or multiple source housings to span the desired measurable range. Detectors / If multiple detectors are used, the uppermost unit should be mounted so Source Housings that the top of its sensitive length is even with the top of the measurable range.
Chapter 4 Wiring Overview Wiring should be performed in the following order: 1. Power to the gauge 2. Remote computer terminal or HHT to the gauge via the serial communication ports 3. Optional wiring: a. 4–20 mA current output b. Relay contacts c.
Wiring General Procedure Warning For non-hazardous location installations, the cable entries into the enclosure must be sealed with a compound to protect against the passage of gas or vapors. The sealing compound should not be affected by the surrounding atmosphere or liquids. The sealing compound must have a thickness of at least 5/8 inch (16 mm).
Wiring The CPU Board 4. Remove the cable conduit plugs from the hole(s) that will be used. As shown in the installation layout drawing (868502), lay one conduit for the DC power input and signal cables and a second conduit for the AC power input and relays, if applicable.
Wiring The CPU Board System J11 on the CPU board is the connector for system configuration jumpers. Move the jumper at pins 5 and 6 to pins 4 and 5 to enable the CPU to Configuration recognize optional relays mounted on the power supply board. Later units will be shipped with the jumper already at pins 4 and 5, even if the relay option is not purchased.
Wiring Power Supply Power Supply The system is designed to operate on 24 Vdc. If the optional AC power board is installed, the system can also operate on 115 or 230 Vac (± 15%), 50/60 Hz. The maximum input power requirement is 12 VA. If both AC and DC power are supplied to the detector, the detector will draw power from whichever source provides the higher DC voltage.
Wiring Power Supply Optional AC Power If the optional AC power board is installed, the gauge may be operated using 115 or 230 Vac. The AC selector switch is shown in the figure below. Caution Applying 230 Vac with the selector switch in the 115 Vac position will damage the equipment.
Wiring Serial Communications Serial The gauge provides one RS232 single drop and one RS485 multi-drop serial interface. Screw terminal connectors for both ports are located at J3 Communications on the CPU board. The RS485 connector includes the +8 Vdc required to power the Thermo Scientific 9734 handheld terminal (HHT) as well as the +DATA and –DATA connections.
Note HART communication protocol allows you to configure and calibrate the gauge in most applications; however, due to limitations of the protocol, the complete range of functions is only available when using the Thermo Scientific Model 9734 handheld terminal and the RS485 port. 4-8 LevelPRO Installation Guide...
Wiring Foundation Fieldbus Communications With F fieldbus, the gauge provides users with access to OUNDATION OUNDATION control or program parameters via a host system. The fieldbus connector is Fieldbus accessible from the faceplate of the LevelPRO, and the only connections Communications required for operation are to the H1 bus.
Wiring Current Output Isolated, Loop The default current output configuration is isolated, loop-powered. With this configuration, the 4–20 mA loop is supplied by the customer’s PLC or Powered DCS. A jumper is placed across pins 4 and 5 of the J7 connector on the Configuration CPU board.
Wiring Cascade Mode Wiring Cascade Mode For applications requiring a detector length greater than twelve feet, multiple units can be wired together to act as one continuous detector. In Wiring this situation, the highest or top gauge in the line, or cascade, is the master. All wiring for the serial ports, relays, etc.
Chapter 5 Service & Support Getting Help The troubleshooting section in the LevelPRO user guide provides several troubleshooting procedures that may help you resolve the issue you are having. It also provides a list of values that are important to record if you need to contain Thermo Fisher Scientific Technical Support.
Service & Support Warranty Warranty Thermo Scientific products are warranted to be free from defects in material and workmanship at the time of shipment and for one year thereafter. Any claimed defects in Thermo Scientific products must be reported within the warranty period. Thermo Fisher Scientific Inc.
Appendix A Ordering Information A complete LevelPRO system consists of one to four integrated detector- transmitter, any number of sources as applicable to the application, and a type of communication. Table A–1. System ordering information Code Model LPRO LevelPRO integrated continuous nuclear/gamma level system Code Detector/Transmitter Enclosure Type Carbon steel detector housing...
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Ordering Information Code Relay Output No relay Two SPDT relays Code 4–20 mA Output Type Isolated, loop-powered Isolated, self-powered Non-isolated, self-powered Code Communications No selection 9734 HHT RS485 cable 9734 HHT RS485 & RS232 cable RS232/RS485 converter HART communication module fieldbus module OUNDATION Code...
Appendix B Specifications Results may vary under different operating conditions. Table B–1. Performance specifications System performance 0.5% of span, typical Table B–2. Gamma ray source Source type Cs-137 or Co-60, both stainless steel doubly encapsulated Size 10–10,000 mCi Cs-137 or 1,000–2,000 mCi Co-60 (source size dependent upon application) Source housing Carbon steel, lead filled, polyurethane painted (stainless steel...
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Specifications Approvals CSA/C-US approved Class I, Div. 1, Groups B, C, & D; Class II, Div. 1, Groups E, F, & G; Class III, Div. 1; indoor and outdoor CSA ENCL 4 Intertek ATEX approved II 2 G Ex d IIC T6 IP66 CE Mark *Detector-transmitter lengths available in odd increments (3 ft, 5, ft, etc.) as a special order.
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For gauge configuration and calibration. Communicates with Communicator any LevelPRO via the current loop. BEL202FSK standard. Thermo Scientific Model For gauge configuration and calibration. Communicates with 9734 HHT any LevelPRO via RS485 connector. Provides upload / download of gauge configuration to/from PC via RS232 interface.
Appendix C Drawings Note Information presented in this chapter has been regenerated from original drawings. Every effort is made to maintain document accuracy. However, in order to enhance legibility, the documents may have been restructured and some information may have been intentionally excluded. Therefore, the drawings within this manual may not be exact duplicates of the original drawings.
Software has been released for LevelPRO detectors that have the HART communication option installed. This software makes the HART communication and the Thermo Scientific 9734 handheld terminal (HHT) communication more reliable. This software upgrade requires that both the LevelPRO CPU PROM and the HART board PROM be replaced.
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Replacing the CPU PROM & HART PROM Procedure Figure D–1. Location of CPU PROM Caution It is strongly recommended that you use a PROM extraction tool to remove the PROM from its socket. These can usually be purchased from the local electronics supply store. Failure to use the proper tool can result in damage to the PROM socket, necessitating replacement of the board.
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Replacing the CPU PROM & HART PROM Procedure If you do not have an extraction tool, a small bladed screwdriver or curved tip tweezers can be used in critical situations. As seen in Figure D–3, two corners of the PROM socket have slots for the extraction tool. These slots can be used to extract the PROM using a small bladed screwdriver or curved tip tweezers (reference Figures D–4 and D–5).
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Replacing the CPU PROM & HART PROM Procedure Figure D–5. Once the old PROM is extracted, align the new PROM on the socket so that the beveled corner of the PROM (shown in Figure D–3) matches the beveled corner of the socket. Push gently down on the PROM until it snaps into place in the socket.
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Replacing the CPU PROM & HART PROM Procedure Figure D–6. Figure D–7. Once the old PROM is removed, align the new one on the socket so that the beveled corner of the PROM (shown in Figure D–7) matches the beveled corner of the socket. Push gently down on the PROM until it snaps into place in the socket.
Purpose To eliminate the possibility of unwanted electromagnetic signals either going from Thermo Scientific equipment into the customer’s equipment or from the customer’s equipment into the Thermo Scientific equipment and for protection from high voltage spikes caused by lightning, an EMC protection system has been developed for the Thermo Scientific LevelPRO gauges.
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CE-EMC Protection Installation Procedure Procedure The EMC protection board wires are run through the connection fittings at the factory so that the cable gland between the EMC board housing and the detector housing could be factory sealed. There are 14 wires in total: two for DC power and 12 for input/output or communication wiring.
CE-EMC Protection Installation Procedure Installation Installation Reference Figure E–3 for the steps that follow. Figure E–3. Mounting bracket installed and wiring run through proper conduit in detector housing 1. Mount the bracket assembly to the detector housing. Make sure the flat mounting plate for the EMC board housing is on the same side of the detector housing that has the conduit fitting that is perpendicular to the mounting tabs of the detector housing.
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CE-EMC Protection Installation Procedure Installation 4. Using the appropriate tool, screw the EMC assembly onto the detector housing approximately six to seven rotations (see note) until the connection is tight and the mounting holes of the EMC board housing align with the holes in the mounting plate of the bracket assembly. Be sure to rotate the wires that are inserted into the detector housing as the EMC assembly is rotated to keep from damaging the wires.
CE-EMC Protection Installation Procedure AC Power Supply Replacement AC Power If this is an AC kit, it will include a new AC power supply that must be installed on the detector. To do this: Supply Replacement 1. Remove the detector assembly from the housing, unplug the cable at the bottom of the PCB going to the CPU board and remove the four screws holding the power supply to the detector chassis (shown in Figure E–5).
CE-EMC Protection Installation Procedure Wiring Wiring Remove the screw on cover from the EMC protection board housing to expose the EMC board (Figure E–7). Remove the two mounting screws and the EMC board will lift out of the housing. Figure E–7. EMC protection board in the housing Figure E–8.
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CE-EMC Protection Installation Procedure Wiring The connections shown in Figure E–8 are listed below: The connections on the J4 connector are to be wired to the detector. The connections on the J3 connector are to be wired to the ...
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CE-EMC Protection Installation Procedure Wiring Figure E–9. Detector wires Note Any wires that are not used should be taped off to avoid shorting out the detector. (It is recommended that you do NOT cut the unused wires, as you may need them in the future.) ...
TB-0416-008 Installing the F ™ Fieldbus Option on the Thermo Scientific OUNDATION LevelPRO Gauge TB-0416-012 Replacing the CPU PROM and HART® PROM on the Thermo Scientific LevelPRO Gauge TB-0416-019 Programming Considerations when Cascading Thermo Scientific LevelPRO Gauges Thermo Fisher Scientific...