SealMaster SK300 Owner's Manual
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SealMaster SK300 Owner's Manual

Sand pup trailer & skid units
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  • Page 2 SANDPUP TRAILER & SKID UNITS Owner’s Manual Version 2.0 Issue Date: July 2019 Effective Date: May 2019 Version Date Changes Approval Original Issue 7/19 New Format and Updates S:\Engineering\13-Operator Manuals\Current\SANDPUP_TRAILER_V2.0_JULY2019.docx...

  • Page 3: Table Of Contents

    Table of Contents CORRESPONDENCE ............................2 SealMaster® LIMITED WARRANTY ....................... 3 SAFETY PRECAUTIONS AND CAUTIONS ....................... 4 PRECAUTIONS ............................4 CAUTIONS ..............................4 OPERATING INSTRUCTIONS ......................... 5 STARTUP – HYDRAULIC AGITATION......................5 1-BEFORE STARTING THE ENGINE ......................5 STARTUP - COMPRESSOR ..........................6 1-BEFORE STARTING THE ENGINE ......................

  • Page 5: Sealmaster® Limited Warranty

    (30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the defective part or parts.

  • Page 6: Safety Precautions And Cautions

    SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS  Always wear eye and ear protection, and gloves.  Be aware of all CAUTION, WARNING, DANGER signs on the unit.  Read all Owners Manuals that come with this unit.  Daily check the Engine, Air Compressor oil levels. ...

  • Page 7: Operating Instructions

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 OPERATING INSTRUCTIONS STARTUP – HYDRAULIC AGITATION AGITATOR CONTROL 1-BEFORE STARTING THE ENGINE  Make sure the agitator control valve is in the neutral position.

  • Page 8: Startup - Compressor

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS STARTUP - COMPRESSOR DOWN 1-BEFORE STARTING THE ENGINE  Move the Pilot Unloader valve knob to the position before starting the engine.  After the engine has warmed up, swing the lever back Down.

  • Page 9: 2-Starting The Engine

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS STARTUP – COMPRESSOR ENGINE ENGINE ON/OFF SWITCH CHOKE ENGINE PULL START HANDLE FUEL 2-STARTING THE ENGINE  Set the fuel shutoff and choke levers to the position.
  • Page 10 SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP SK 300 OPERATING INSTRUCTIONS WITH OPTIONAL HYDRAULIC AGITATION ENGINE THROTTLE ON/OFF SWITCH CHOKE FUEL ENGINE PULL START HANDLE 2-STARTING THE ENGINE  Be sure the hydraulic valve is in the neutral position. ...

  • Page 11: 3-Start To Pump Material

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS MATERIAL PUMP REGULATOR WATER TRAP FILTER PUMP AIR CONTROL VALVE 3-START TO PUMP MATERIAL 1. Attached to the regulator/water trap filter A5 is the pump air control valve A6, it regulates the volume of air that goes to the material pump A7 and the volume / GPM of material flow.

  • Page 12: 4-Start The Spray Wand

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS MATERIAL HOSE FEED VALVE REGULATOR WATER TRAP SPRAY TIP FILTER 80/70 SPRAY WAND VALVE 4-START THE SPRAY WAND 1. Open material hose feed valve M1 to pressurize the hose, then the spray wand valve M6.
  • Page 13 SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS BASKET STRAINER PUMP AIR CONTROL VALVE WATER WATER CHECK VALVE FLUSH VALVE SPRAY WAND VALVE MAIN TANK VALVE...

  • Page 14: 5-Water Flush

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS 5-WATER FLUSH 1. It is not necessary to flush the system every day. We suggest removing the spray tip and plugging the wand, when not in use or transporting from job to job.

  • Page 15: Maintenance Schedule

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE Follow maintenance procedures listed in the engine and compressor manuals. MAINTAIN 8 HRS WEEK MONTH MONTHS YEAR CHECK ENGINE OIL LEVEL CHANGE ENGINE CHECK COMPRESSOR OIL LEVELS CHANGE COMPRESSOR...
  • Page 16 SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 MAINTENANCE SCHEDULE ON THE OPTIONAL HYDRAULIC AGITATION ASSEMBLY Follow maintenance procedures listed on the engine manual. MAINTAIN WEEK MONTH MONTHS YEAR YEARS CHECK HYDRAULIC OIL LEVELS CHANGE HYDRAULIC OIL * CHANGE HYDRAULIC OIL FILTER...

  • Page 17: Trouble Shooting Guide

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS AIR COMPRESSOR BELTS LOOSE / TIGHTEN THE BELTS NOT PRODUCING PILOT UNLOADER VALVE / REFER TO OWNER’S MANUAL ENOUGH AIR OR PRESSURE OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL ENGINE OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL...
  • Page 18 SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS SURGE TANK PLUGGED / CLEAN OUT TANK SURGE TANK EXCESSIVE PULSATION DIAPHRAGM PUMP BALL OR SEAT / REPLACE AS NEEDED AIR REGULATOR CHECK VALVE IS DAMAGED / INSPECT BALLS AND BALL SEATS DROPS PRESSURE MATERIAL CHUNKS/ EMPTY TANK-FLUSH WITH WATER AND CLEAN TANK...

  • Page 19: Wiring Diagrams

    WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS BLUE WHITE BLUE / BLACK WHITE BLUE BLUE BLUE GREEN / BROWN BROWN GREEN / BROWN BROWN YELLOW / BROWN WHITE BROWN YELLOW / BROWN BROWN...

  • Page 20: Tank Capacity Chart

    TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME MATERIAL MATERIAL DEPTH GALLONS DEPTH GALLONS 41"x54" 41"x54" INCHES GALLONS INCHES GALLONS...

  • Page 21: Machine Pictures And Parts List

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 MACHINE PICTURES AND PARTS LIST PICTURE-1 MANHOLE COMPONENTS SAFETY P15/P16 TAIL BREAK AWAY LIGHTS TRAILER TORSION PLUG AXLE TIRE & WHEEL HOOK ASSEMBLY AMBER MARKER LIGHTS PINTLE EYE COUPLER SAFETY CHAIN JACK ASSEMBLY &...

  • Page 22: Parts List Picture-1

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 PARTS LIST PICTURE-1 ITEM # PART# QTY. DESCRIPTION MANHOLE COMPONENTS P639B004 RETAINING RING WITH SPLASH GUARD P639B005 LID MANHOLE WITH VENT – DRIP EDGE P639A009 GASKET-MANHOLE LOW TEMPERATURE P639A006 LATCH &HARDWARE P459A017...

  • Page 23: Parts List Picture-2

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 PICTURE-2 BEARING SEAL FLANGE BEARING BEARING PLATE WATER PARTS LIST TANK PARTS LIST PICTURE-2 ITEM # PART# QTY. DESCRIPTION P50137B009 BEARING SEAL P432A003 FLANGE BEARING 1-1/4” BORE P50137B008 BEARING PLATE P596A001...

  • Page 24: Parts List Picture-3

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP SK 300 PARTS LIST WITH GEAR REDUCTION PARTS LIST PICTURE-3 ITEM # PART# QTY. DESCRIPTION P426A014 SPROCKET 1-1/4” BORE WITH 3/8" KEY P462A002 FLANGE BEARING 1” BORE P426A001 SPROCKET 1” BORE P1038A000 #40 CHAIN ROLLER (SOLD PER FOOT) P1035A001 #40 MASTER LINK...
  • Page 25 SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 AIR TUBING MATERIAL PUMP REGULATOR WATER TRAP FILTER BASKET STRAINER PUMP AIR CONTROL VALVE SUCTION HOSE WATER CHECK VALVE PICTURE-4 HOSE WATER MATERIAL COUPLER FLUSH VALVE SURGE TANK HOSE FEED VALVE SPRAY TIP...

  • Page 26: Parts List Picture-4

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 PARTS LIST PARTS LIST PICTURE-4 ITEM # PART# QTY. DESCRIPTION P458A045 AIR COMPRESSOR ENGINE P458C044 AIR COMPRESSOR FILTER P458C017 PILOT UNLOADER VALVE P458C027 PRESSURE GAUGE P709C018 POLY AIR TUBING “SOLD BY THE FOOT” P735A046 REGULATOR/WATER TRAP FILTER P397A033...

  • Page 27: Parts List Picture-5

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 PARTS LIST WITH HYDRAULIC AGITATION PARTS LIST PICTURE-5 ITEM # PART# QTY. DESCRIPTION P601A041 HYDRAULIC PUMP P472A016 AGITATOR CONTROL VALVE P474A078 HYDRAULIC AGITATOR MOTOR P599A003 HYDRAULIC OIL TANK P498A004 COUPLING 1-1/4” BORE WITH 3/8" KEY COUPLING 1”...

  • Page 28: Parts List Picture-6

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP SK 300 PARTS LIST WITH OPTIONAL HYDRAULIC AGITATION PARTS LIST PICTURE-6 ITEM # PART# QTY. DESCRIPTION P601A041 HYDRAULIC PUMP P472A016 AGITATOR CONTROL VALVE P599A003 HYDRAULIC OIL TANK P458A022 HONDA ENGINE GX160 P630A035 JAW COUPLER 3/4”...

  • Page 29: Parts List For Aro 1" Pump

    SANDPUP TRAILER & SKID UNIT APPLIES TO: SANDPUP TR 300 AND SK 300 PARTS LIST FOR ARO 1” PUMP DESCRIPTION S/M PART # ARO - PART # QTY. AIR VALVE KIT P975A060 637397 GASKET P975A019 95843 O-RING 3/32” X 13/16” O.D. P975A022 Y325-114 WASHER .406 I.D.

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