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Related Manuals for SealMaster CRACK PRO 125
Summary of Contents for SealMaster CRACK PRO 125
- Page 2 CRACK PRO HEATED HOSE Owner’s Manual Version 3.9 Issue Date: September 2024 Effective Date: May 2019 Version Date Changes Approval Original Issue 8/19 New Format and Updates 8/20 Added Tank Chart 6/21 Control Box – Metal 10/21 Motors & Agitation 11/21 Material Pump 12/21...
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Page 3: Table Of Contents
Table of Contents CORRESPONDENCE ................................... 5 SealMaster® LIMITED WARRANTY ..............................6 INTRODUCTION ....................................7 CRACK PRO® HEATED HOSE ................................. 7 SAFETY PRECAUTIONS AND CAUTIONS ............................. 8 PRECAUTIONS ....................................8 CAUTIONS ....................................8 FIRST AID ...................................... 9 CHECK IT OUT ..................................... 10 KNOW YOUR MACHINE ................................ - Page 4 HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2 ..................... 40 ELECTRIC BRAKES AND RUNNING LIGHTS ..........................41 TANK CAPACITY CHART ................................... 42 MATERIAL DEPTH AND GALLON VOLUME ..........................42 MACHINE PICTURES AND PARTS LIST ............................. 44 PARTS LIST PICTURE-1 ................................45 PARTS LIST PICTURE-2 ................................
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Page 6: Sealmaster® Limited Warranty
(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair the defective part or parts. -
Page 7: Introduction
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNER INTRODUCTION CRACK PRO® HEATED HOSE Congratulations on purchasing your new CRACK PRO® HEATED HOSE joint sealing machine. This machine is manufactured with the quality commitment CRACK PRO® is known for. It is designed for the high-speed melting of joint sealing material and the shortest melting time for all hot pour materials. -
Page 8: Safety Precautions And Cautions
SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS • Always wear eye and ear protection, long sleeve shirt, face shield and gloves. • Be aware of all CAUTION, WARNING, and DANGER signs on the unit. • The high operating temperatures of your joint sealing machine and materials require special training and maintenance of your equipment. -
Page 9: First Aid
SAFETY PRECAUTIONS AND CAUTIONS FIRST AID... -
Page 10: Check It Out
SAFETY PRECAUTIONS AND CAUTIONS CHECK IT OUT Check that each item is securely in place and operating condition. For example: 1. Warning Decals 2. Guards 3. Hoses, connections, and protective sleeves 4. Grounding wires KNOW YOUR MACHINE Know what protective devices your machine is equipped with. Have all of the repairs been made that you reported? The most minor malfunction could be the result of more serious trouble. -
Page 11: Dress For Safety
SAFETY PRECAUTIONS AND CAUTIONS DRESS FOR SAFETY When operating your Crack Pro equipment always wear the following: 1. Long pants 2. Long sleeved shirt 3. Heat resistant gloves 4. Eye protection (face shield is preferred) 5. Work shoes 6. Safety Vest WARNING: MOVING PARTS •... -
Page 12: Walk Around Inspection
SAFETY PRECAUTIONS AND CAUTIONS WALK AROUND INSPECTION Before each day, walk around the machine and inspect for leaks, loose or missing parts, damaged parts, or parts out of adjustment. Perform all recommended daily maintenance. TRAFFIC CONTROL Proper traffic control is your responsibility. Never place sealant in an uncontrolled area. -
Page 13: Pre-Operation Instructions
CRACK PRO® HEATED HOSE MACHINE PRE-OPERATION INSTRUCTIONS CHECKLIST THE ENTIRE UNIT SHOULD BE CHECKED Even though your Crack Pro joint sealing machine is ready for operation when you receive it, certain items should be checked before being used. If you have any questions about the operation of this machine, stop the operation and call the manufacturer immediately. -
Page 14: Cautions
CRACK PRO® HEATED HOSE MACHINE PRE-OPERATION INSTRUCTIONS CAUTIONS Caution should be used when loading blocks to prevent possible splash of hot material. Set material block (one at a time) on the lid. Close the lid allowing the block to drop into the material tank. •... -
Page 15: Things To Know
CRACK PRO® HEATED HOSE MACHINE PRE-OPERATION INSTRUCTIONS THINGS TO KNOW The heated hose on this machine operates at 90 - 110 volts ac. Every caution has been taken to ensure a safe operating the machine. The information listed here needs to be told to anybody who uses or works on this machine. -
Page 16: Fluid Specifications
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS FLUID SPECIFICATIONS Diesel engine crankcase oil: The break-in oil should be changed after the first 50 hours of operation. Oil change intervals: Temperature Oil type Interval Above 77°F SAE 30 or 10w-30 with filter 100 hours Between 32°F to 77°F SAE 20 or 10w-30 with filter 100 hours... - Page 17 CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS FLUID SPECIFICATIONS Heat Transfer Oil: Heat transfer oil is specially formulated to withstand high temperature and many heating and cooling cycles. The normal life cycle is one to two years, depending on how much the machine is used. Never leave the oil in the machine for more than two years.
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Page 18: Service Tip For Engine Start Pushbutton
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS BEFORE 2017 SERVICE TIP FOR ENGINE START PUSHBUTTON A. ENGINE START-UP Red pushbutton on panel must be held in the depressed position while starting engine until running oil pressure is established to open SWICHGAGE contacts. -
Page 19: Machine Maintenance
CRACK PRO® HEATED HOSE MACHINE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE POSSIBLE CAUSES/SOLUTIONS PROBLEM MATERIAL PUMP LEAKING AROUND SHAFT / TIGHTEN & REPLACE PACKING SET LEAKING HIGH TEMPERATURE P906A001 OR EXTENDED LIFE P906A005 PUMP GEARS WORN / REPLACE PUMP GEARS PUMP GEAR LEFT HAND P905A013 &... - Page 20 CRACK PRO® HEATED HOSE MACHINE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL DEAD BATTERY / REPLACE BATTERY ENGINE * LOW ON FUEL / FILL FUEL TANK ISSUES PLUGGED FUEL LINE / CLEAN FUEL SYSTEM PLUGGED FILTER / CHANGE FILTER...
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Page 21: Maintenance Schedule
CRACK PRO® HEATED HOSE MACHINE MACHINE MAINTENANCE MAINTENANCE SCHEDULE Follow the maintenance procedures listed in the engine burner manuals. MAINTAIN WEEK MONTH MONTHS YEAR YEARS CHECK ENGINE OIL LEVELS CHECK HYDRAULIC OIL LEVELS CHECK DIESEL FUEL LEVELS CHECK HTO FUEL LEVELS CHECK IGNITORS CHECK HITCH BOLTS CHECK BRAKES... -
Page 31: Operating Instructions - Diesel Fuel Burner
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER STARTUP CHECK LIST 1. Check engine oil level. Follow manufacturers’ guidelines as to type and frequency of changes. 2. Check hydraulic oil level. Use grade AW68 hydraulic oil. 3. Check heat transfer oil level with oil dipstick #25. Use a good quality grade 68 turbine oil or heat transfer oil. -
Page 32: Starting The Engine
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER STARTUP STARTING THE ENGINE FUEL & HYDRAULIC AIR COMPRESSOR VALVES THROTTLE ON/OFF VALVE BATTERY ENGINE SWITCH PREHEAT OIL PRESSURE COOLANT START • Set the diesel fuel & motor hydraulic valves to the position. -
Page 33: The Temperature Control
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER THE TEMPERATURE CONTROL After starting the engine: 1. Turn the burner with power on-off switch located on the front of the digital temperature controller. The digital controllers monitor the heat transfer oil temperature, and the material temperature, along with the heated hose. -
Page 34: Adding Material
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNER OPERATING INSTRUCTIONS - DIESEL FUEL BURNER ADDING MATERIAL 3. Open the material tank lid and place inside three boxes of material. Caution should be used when loading blocks to prevent possible splash of hot material. -
Page 35: Automatic Safety Interlocks
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS AUTOMATIC SAFETY INTERLOCKS There are automatic safety interlocks that control the heated hose, material pump, and agitation systems. The agitator and pump will not work until the material has reached a pre-programmed temperature on the respective digital controllers. -
Page 36: Application Of Material
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS APPLICATION OF MATERIAL DO NOT MOVE THE HOSE UNTIL IT IS AT APPLICATION TEMPERATURE 7. Once the material in the tank is completely melted and the desired application temperature is reached, it is time to fill cracks. -
Page 37: Setting Temperature Control
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS STARTUP TOP SCALE ARROW SETTINGS BOTTOM SCALE SETTING TEMPERATURE CONTROL • The top scale is the ambient temperature of the heat transfer oil. • The bottom scale is the set temperature that you want the oil to be heated to. -
Page 38: Pouring Material
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER POURING MATERIAL Set pour pot or applicator under the material discharge valve #30 and raise the handle to open. CAUTION: ALWAYS WEAR LONG SLEEVE SHIRT, GLOVES, AND A FACE SHIELD WHEN PERFORMING THIS OPERATION! Fill the crack filler pour pot to the desired level and pour into cracks. -
Page 39: Wiring Diagrams
WIRING DIAGRAMS TEMPERATURE CONTROL BOX TERMINALS: U – YELLOW 14 GA. TO BURNER P1 – RED 10 GA. TO MOTOR N – BLACK 10 GA. TO MOTOR G – BLACK 12 GA. TO BURNER B – RED 12 GA. TO BURNER D –... -
Page 40: Heated Hose Main Connector J1 And Heated Hose J2
HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2... -
Page 41: Electric Brakes And Running Lights
WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS BLUE WHITE BLUE / BLACK WHITE BLUE BLUE BLUE GREEN / BROWN BROWN GREEN / BROWN BROWN YELLOW / BROWN WHITE BROWN YELLOW / BROWN BROWN... -
Page 42: Tank Capacity Chart
TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME MATERIAL DEPTH GALLONS GALLONS GALLONS GALLONS GALLONS 60"x34" 60"x21" 46"x30" 46"x19" 33"x17" INCHES GALLONS GALLONS GALLONS GALLONS GALLONS Note: To see how much material is in the tank, reverse the inch amount. -
Page 44: Machine Pictures And Parts List
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST BLADE SUPPORT SHAFT PIVOT PIN & LOWER AGITATOR BUSHING AGITATOR SHAFT BLADES SPLINE COUPLER OVERFLOW PIPE PICTURE-1 MARKER LIGHTS TAIL LIGHTS TORSION AXLE & LUG NUTS TIRE & WHEEL ASSEMBLY HYDRAULIC MARKER MANIFOLD &... -
Page 45: Parts List Picture-1
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-1 ITEM # PART# QTY. DESCRIPTION P693A010 HYDRAULIC MANIFOLD P694A006 12 VOLT SOLENOID P467A016 2" LED MARKER AMBER CP-125 CP-260 CP-400 P467A017 2" LED MARKER – RED CP-260 CP-400 P467A020 4"... - Page 46 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-2 PROPANE AGITATOR TANK HOLDER EXPANSION TANK DRIVE MOTOR TANK LATCH OIL DIP STICK AGITATOR DRIVE MOTOR PROPANE TANK MOUNT NOT INCLUDED HYDRAULIC PUMP TRAILER JACK SAFETY BREAKAWAY KIT & WAND HORN PLUG SAFETY CHAIN...
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Page 47: Parts List Picture-2
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-2 ITEM # PART# QTY. DESCRIPTION P474A037 AGITATOR DRIVE MOTOR CP-125 P474A049 AGITATOR DRIVE MOTOR CP-260 CP-400 P74000C420 AGITATOR DRIVE MOTOR MOUNT P74000B017 OIL EXPANSION TANK CP-125/260 CP-400 P74000G019 OIL DIPSTICK CP-60... - Page 48 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-3 LED LIGHTS STROBE LIGHT OPTIONAL OPTIONAL COUNTER BALANCE HOSE BOOM THERMOCOUPLES PUMP/HORN MATERIAL SWITCH TANK LID MATERIAL LIMIT WAND SWITCH ON TANK LID THERMOMETER HEATED HOSE 19’ LONG MATERIAL THERMOMETER HEATED HOSE 23’...
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Page 49: Parts List Picture-3
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST WAND WIRE HARNESS WITH SWITCH SWITCH HOUSING WIRE EXTENSION PARTS LIST PICTURE-3 ITEM # PART# QTY. DESCRIPTION P17582B019 HEATED HOSE 19’ (After 8/22*) P659A009 MATERIAL / OIL THERMOMETER 18” CP-125 P659A008 MATERIAL / OIL THERMOMETER 24”... - Page 50 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-4 SPLIT COUPLING TEMPERATURE CONTROLLER PANEL WIRE HARNESS MAIN CONNECTOR WIRE HARNESS HEATED HOSE HYDRAULIC MANIFOLD MOTOR FOR MATERIAL PUMP LIGHT BAR MATERIAL PUMP YOKE CLAMP WAND SHOE PUMP BOX CAP & SWIVEL BUSHING REDUCER APPLICATION...
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Page 51: Combustion Chamber
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-4 TOOL BOX ENGINE COVER SHOWING WIRE LOCATIONS 12 VOLT REGULATOR ELECTRIC COILS MAIN HARNESS NOTE: ONE WIRE FROM EACH FILTER HEAD CARTRIDGE COIL TO FOR GROUND FILTER CARTRIDGE NOTE: SEE HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2 DIAGRAM VELOCITY FUSE RELIEF VALVE... -
Page 52: Parts List Picture-4
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-4 ITEM # PART# QTY. DESCRIPTION P474A089 MOTOR FOR MATERIAL PUMP P498A002 SPLIT COUPLER P693A010 HYDRAULIC MANIFOLD P694A006 12 VOLT ELECTRIC COILS P74000B331 PUMP BOX CAP P1010A017 BUSHING REDUCER P1023A014 CLAMP P640A067... - Page 53 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-5 AIR COMPRESSOR & HYDRAULIC PUMP T-HANDLE THROTTLE V-BELT GENERATOR ENGINE KEYS & IGNITION SWITCH & ON/OFF VALVE IN LINE FUEL FILTER VIBRATION DIESEL FUEL TANK ISOLATION MOUNTS TANK CAP DIESEL ENGINE AIR HOSE...
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Page 54: Parts List Picture-5
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-5 ITEM # PART# QTY. DESCRIPTION P74000G016 FUEL TANK DIESEL P458A083 AIR COMPRESSOR P488TA T-HANDLE LOCKING THROTTLE P458A053 DIESEL ENGINE – P458A054 DIESEL ENGINE – P458A081 DIESEL ENGINE – 1505 P458B303 ENGINE IGNITION PANEL... - Page 55 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST CONVEYOR ASSEMBLY OPTIONAL MOMENTARY ON SWITCH ELECTRICAL BOX EMERGENCY STOP SWITCH CONVEYOR BELT MOMENTARY ON SWITCH FORWARD / REVERSE SELECTOR SPROCKET COIL ROLLER CHAIN SPROCKET HYDRAULIC ELECTRIC MOTOR MANIFOLD...
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Page 56: Parts List Picture-6
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST CONVEYOR ASSEMBLY OPTIONAL MATERIAL BLOCK CONVEYOR OPTIONAL HYDRAULIC SPEED CONTROL PARTS LIST PICTURE-6 ITEM # PART# QTY. DESCRIPTION P552A001 MATERIAL BLOCK CONVEYOR - OPTIONAL P443A005 EMERGENCY STOP SWITCH P443A006 MOMENTARY ON SWITCH P941A012 ELECTRICAL BOX P443A007... -
Page 57: Parts List For Temperature Control Box
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST FOR TEMPERATURE CONTROL BOX DIGITAL TEMPERATURE DISPLAYS FOR: OIL – MATERIAL - HOSE TEMPERATURE TOGGLE SWITCH CONTROL PANEL A/C POWER SWITCH ASSEMBLY FWD.-REV. PUMP VOLTMETER AND AGITATOR PILOT LIGHT SWITCH INTERLOCK POWER ON/OFF... -
Page 58: Parts List Picture-8
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST FOR TEMPERATURE CONTROL BOX OVERLOAD RELAY SWITCH CONNECTOR 5-PIN FUSE HOLDER RELAY 12V DC FUSE RELAY SOCKET RELAY FUSE HOLDER TEMPERATURE & FUSE CONTROL FUSE TEMPERATURE PARTS LIST PICTURE-8 CONTROL PANEL ITEM # PART#... -
Page 59: Parts List
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNERS PARTS LIST PICTURE – DIESEL BURNER NOTE FOR TROUBLESHOOTING WHEN BURNER DOES NOT LIGHT Using a 3/8” wrench, loosen the bleeder valve slightly until fuel 27 USE TOOL Z-GUAGE comes out without air mixed in. -
Page 60: Parts List For Diesel Burner
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNERS PARTS LIST PARTS LIST FOR DIESEL BURNER ITEM # PART# QTY. DESCRIPTION P662A009 COMPLETE BURNER SEE ITEM 24 P662A046 BLOWER WHEEL P662A016 COUPLING P662A022 AIR GUIDE P662A048 BURNER HOUSING P662A047 AIR BAND P662A049... -
Page 61: Burner Information Chart
CRACK PRO® HEATED HOSE MACHINE BURNER INFORMATION CHART BECKETT BURNER INFORMATION CHART MACHINE HEAD TYPE NOZZLE NOZZLE # AIR BAND SHUTTER UNIT SIZE HEAD # POSITION POSITION CP125HH F220 2.25 P662A017 / 024 CP200HH F220 2.25 P662A017 / 024 CP260HH F220 2.25 P662A017 / 024... -
Page 62: Parts List For Air Compressor
CRACK PRO® HEATED HOSE MACHINE AIR COMPRESSOR PARTS LIST PARTS LIST FOR AIR COMPRESSOR ITEM # PART# QTY. DESCRIPTION P458A083 AIR COMPRESSOR P458E009 OIL 1 GAL. CONTAINER COMPRESSOR P458E011 FILTER - AIR P458E014 COVER-PLASTIC BLACK P458E020 REBUILD KIT P458E029 KIT "A" 2500 HOURS- INCLUDES: AIR FILTER, OIL RETURN VALVES, O-RINGS AND SEALS... -
Page 63: Parts List For Roper 2" Pump
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST ROPER 2” PUMP 3611 HFZ PARTS LIST FOR ROPER 2” PUMP ITEM DESCRIPTION S/M PART # QTY. PUMP - ROPER 2” P640A067 WASH. HD. CAP SCREW P904A013 HEX HD. CAP SCREW P904A014 BACK PLATE ASSEMBLY P905A001... -
Page 64: Pump Diagram
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST ROPER 2” PUMP 3611 HFZ PUMP DIAGRAM... -
Page 65: Diesel Engine Parts List
CRACK PRO® HEATED HOSE MACHINE DIESEL ENGINE PARTS LIST PARTS LIST FOR 1505 DIESEL ENGINE ITEM # PART# QTY. DESCRIPTION P458A081 KUBOTA 1505 DIESEL ENGINE P458B178 RADIATOR P458B032 FILTER-OIL P458B034 FILTER-AIR P458B264 FILTER – WATER SEPARATOR ELEMENT P458B203 FILTER-FUEL IN LINE P458B254 FUEL / WATER FILTER ASSY. -
Page 66: Parts List For 902 Diesel Engine
CRACK PRO® HEATED HOSE MACHINE DIESEL ENGINE PARTS LIST PARTS LIST FOR 902 DIESEL ENGINE P458A054 KUBOTA 902 DIESEL ENGINE P458B244 RADIATOR P458B147 FILTER-OIL P458B148 FILTER-AIR P458B358 FILTER-FUEL -INSIDE P458B240 FILTER-FUEL ASSEMBLY COMP. P458B264 FILTER – WATER SEPARATOR ELEMENT P458B203 FUEL FILTER-IN LINE P458B254 FUEL / WATER FILTER... -
Page 67: Parts List For 602 Diesel Engine
CRACK PRO® HEATED HOSE MACHINE KUBOTA DIESEL ENGINE PARTS LIST PARTS LIST FOR 602 DIESEL ENGINE ITEM # PART# QTY. DESCRIPTION P458A053 KUBOTA 602 DIESEL ENGINE P458B244 RADIATOR P458B147 FILTER-OIL P458B148 FILTER-AIR P458B358 FILTER-FUEL P458B264 FILTER – WATER SEPARATOR ELEMENT P458B203 FUEL FILTER -IN LINE P458B254... -
Page 68: Operating Instructions - Double Pumper
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS – DOUBLE PUMPER TEMPERATURE CONTROL After starting the engine: 1. Turn the burner with power on-off switch located on the front of the digital temperature controller. The digital controllers monitor the heat transfer oil temperature, and the material temperature, along with the heated hoses. -
Page 69: The Temperature Control
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS – DOUBLE PUMPER THE TEMPERATURE CONTROL 4. To stop for the day, perform the following steps: • Shut off the agitator control valve. • Set the hose enable/disable switch(s) to the disable position. •... -
Page 70: Wiring Diagram Double Pumpe
WIRING DIAGRAM DOUBLE PUMPER TERMINALS: U – YELLOW 14 GA. TO BURNER P1 – RED 10 GA. TO MOTOR N – BLACK 10 GA. TO MOTOR G – BLACK 12 GA. TO BURNER B – RED 12 GA. TO BURNER D –... -
Page 71: Heated Hose Main Connector J1 And Heated Hose (J2-Times 2)
HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE (J2-TIMES 2) CP 260 DOUBLE PUMPER... -
Page 72: Machine Pictures And Parts List Double Pumper
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER PARTS LIST PICTURE-10 DUAL PUMPER HYD. FLOW MANIFOLD YOKE VARIABLE FLOW CONTROL RELIEF VALVE DIRECTIONAL VALVE BLOCK BRACKET CONTROL VALVE HYDRAULIC PUMP ENGINE HYDRAULIC COOLER V-BELT COOLER MOUNTING BRACKET BELT GUARD GENERATOR WITH PULLEY... - Page 73 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER PARTS LIST PICTURE-10 TEMPERATURE CONTROLLER PANEL TANK – HYDRAULIC OIL HEATED HOSE & OIL FILTER 23’ LONG AGITATOR CONTROL VALVE PUMP DRIP COVER PUMP DRIP COVER DRIVER SIDE PASSENGER SIDE Agitator Control Valve...
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Page 74: Parts List Picture-11
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER CONTROL BOX PARTS LIST PICTURE-11 TEMPERATURE CONTROL PANEL DIGITAL TEMPERATURE DISPLAYS FOR: OIL – MATERIAL - HOSES TOGGLE SWITCH ENABLE/DISABLE SWITCH ASSEMBLY PUMP FWD.-REV. VOLTMETER PILOT LIGHT SWITCH INTERLOCKS POWER ON/OFF PILOT LIGHT... -
Page 75: Parts List Picture-12
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER CONTROL BOX PARTS LIST PICTURE-12 OVERLOAD RELAY SWITCH CONNECTOR 5-PIN FUSE HOLDER RELAY 12V DC FUSE RELAY TEMPERATURE CONTROL FUSE TEMPERATURE FUSE HOLDER CONTROL PANEL PARTS LIST PICTURE-12 ITEM # PART# QTY. -
Page 76: Recommended Spare Parts List
CRACK PRO® HEATED HOSE MACHINE RECOMMENDED SPARE PARTS LIST LIST FOR: DIESEL ENGINE PART# QTY. DESCRIPTION P458B147 FILTER-OIL - 602/902 P458B032 FILTER-OIL - 1505 P458B148 FILTER-AIR - 602/902 P458B034 FILTER-AIR - 1505 P458B264 FILTER – WATER SEPARATOR ELEMENT P458B203 FUEL FILTER -IN LINE P458B254 FUEL / WATER FILTER ASSEMBLY... -
Page 77: Maintenance And Storage
MAINTENANCE AND STORAGE MAINTENANCE During the lubrication stop, inspect all operating parts. Should any damage or excessive wear be evident, replace parts immediately. Straighten any parts as soon as possible. Clean and re-paint all exposed parts using touch-up kit P3020B034 yellow paint or touch-up kit P3020B033 black... -
Page 78: Crack Filling Equipment
MAINTENANCE AND STORAGE MAINTENANCE CRACK FILLING EQUIPMENT Material Tank Buildup Occasionally crack filling equipment will build up with burnt material around the walls and ceiling of the material tank. The buildup will be brittle and look shiny black. If too much buildup occurs chunks can flake off and clog your pump hose causing downtime and unnecessary expenses.
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