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Related Manuals for SealMaster Crack Pro 250
Summary of Contents for SealMaster Crack Pro 250
- Page 2 CRACK PRO® MASTIC MACHINE Owner’s Manual Version 2.2 Issue Date: March 2021 Effective Date: March 2021 Version Date Changes Approval 8/20 Original Issue 10/20 Control Box & Tool Box 12/20 Oil Filter & Head with Gauge 3/21 Beckett Info. & Tires S:\Engineering\13-Operator Manuals\Current\CRACKPRO_MASTIC_V2.2_MAR_2021.docx...
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Page 3: Table Of Contents
Table of Contents CORRESPONDENCE ............................5 SealMaster® LIMITED WARRANTY ....................... 6 SAFETY PRECAUTIONS AND CAUTIONS ....................... 7 PRECAUTIONS ............................7 CAUTIONS ..............................7 FIRST AID ..............................8 CHECK IT OUT ............................9 KNOW YOUR MACHINE ..........................9 FIRE PREVENTION ............................. 9 DRESS FOR SAFETY .......................... - Page 4 BURNER INFORMATION CHART ......................36 WIRING DIAGRAMS ............................ 37 TEMPERATURE CONTROL BOX ........................ 37 MASTIC MACHINE CONNECTOR J1 ......................39 ELECTRIC BRAKES AND RUNNING LIGHTS ....................40 TANK CAPACITY CHART ..........................42 MATERIAL DEPTH AND GALLON VOLUME ....................42 MACHINE PARTS LIST ..........................43 PICTURE-1 ...............................
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Page 6: Sealmaster® Limited Warranty
(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the defective part or parts. -
Page 7: Safety Precautions And Cautions
SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS Always wear eye and ear protection, long sleeve shirt, face shield, and gloves. Be aware of all CAUTION, WARNING, and DANGER signs on the unit. The high operating temperatures of your machine and materials require special training and maintenance of your equipment. -
Page 8: First Aid
SAFETY PRECAUTIONS AND CAUTIONS FIRST AID... -
Page 9: Check It Out
SAFETY PRECAUTIONS AND CAUTIONS CHECK IT OUT Know what protective devices your machine is equipped with and see that each item is securely in place and operating condition. For example: 1. Warning Decals 2. Guards 3. Material hose connections and protective sleeve 4. -
Page 10: Dress For Safety
SAFETY PRECAUTIONS AND CAUTIONS DRESS FOR SAFETY When operating your equipment always wear the following: 1. Long pants 2. Long-sleeved shirt 3. Heat resistant gloves 4. Eye protection (face shield is preferred) 5. Work shoes 6. Safety Vest WARNING: MOVING PARTS ... -
Page 11: Walk Around Inspection
SAFETY PRECAUTIONS AND CAUTIONS WALK AROUND INSPECTION Before each day, walk around the machine and inspect for leaks, loose or missing parts, damaged parts, or parts out of adjustment. Perform all recommended daily maintenance. TRAFFIC CONTROL Proper traffic control is your responsibility. REMEMBER: ONLY YOU CAN PREVENT INJURY TO YOURSELF AND OTHERS! SAFETY IS YOUR RESPONSIBILITY! -
Page 12: Pre-Operation Instructions
CRACK PRO® MASTIC MACHINE PRE-OPERATION INSTRUCTIONS CHECKLIST THE ENTIRE UNIT SHOULD BE CHECKED Even though your machine is ready for operation when you receive it, certain items should be checked before putting it to use. If you have any questions about the operation of this machine discontinue operation of the machine and call the factory immediately. -
Page 13: Cautions
CRACK PRO® MASTIC MACHINE PRE-OPERATION INSTRUCTIONS CAUTIONS Caution should be used when loading blocks to prevent possible splashes of hot material. Set a material block (one at a time) on the lid. Close the lid allowing the block to drop into the material tank. ... -
Page 14: Things To Know
CRACK PRO® MASTIC MACHINE PRE-OPERATION INSTRUCTIONS THINGS TO KNOW Everyone who uses or works on this machine should receive this information. Never operate when conditions are wet. Allow the machine to dry completely before using it. The digital temperature control box houses 12 volts dc. -
Page 15: Fluid Specifications
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS FLUID SPECIFICATIONS Diesel engine crankcase oil: The break-in oil should be changed after the first 50 hours of operation. Oil change intervals: Temperature Oil type Interval Above 77°F SAE 30 or 10w-30 with filter 100 hours Between 32°F to 77°F SAE 20 or 10w-30 with filter 100 hours... - Page 16 CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS FLUID SPECIFICATIONS Heat Transfer Oil: Heat transfer oil is specially formulated to withstand high temperature s and many heating and cooling cycles. The normal life cycle is one to two years, depending on how much the machine is used. Never leave the oil in the machine for more than two years.
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Page 17: Machine Maintenance
CRACK PRO® MASTIC MACHINE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS PUMP WORN / CHECK AND REPLACE FUEL LINE PLUGGED / CLEAN OR REPLACE DIESEL BURNER PUMP COUPLER BROKEN / REPLACE COUPLER HAS LOW OPERATING PSI BURNER MOTOR WORN / REPLACE MOTOR ELECTRODES WORN AT TIPS / REPLACE ELECTRODES ELECTRODES SPACING INCORRECT/ RESET SPACING CAD CELL DIRTY / CLEAN GLASS LENS... - Page 18 CRACK PRO® MASTIC MACHINE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL DEAD BATTERY / REPLACE BATTERY ENGINE LOW ON FUEL / FILL FUEL TANK ISSUES PLUGGED FUEL LINE / CLEAN FUEL SYSTEM PLUGGED FILTER / CHANGE FILTER OVERHEATED HTO / CHECK TEMPERATURE CONTROL...
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Page 19: Maintenance Schedule
CRACK PRO® MASTIC MACHINE MACHINE MAINTENANCE MAINTENANCE SCHEDULE Follow maintenance procedures listed on the engine burner manuals. MAINTAIN WEEK MONTH MONTHS YEAR YEARS CHECK ENGINE OIL LEVELS CHECK HYDRAULIC OIL LEVELS CHECK DIESEL FUEL LEVELS CHECK HTO LEVELS CHECK IGNITORS CHECK HITCH BOLTS CHECK BRAKES CHECK LUG NUTS... -
Page 28: Operating Instructions - Diesel Fuel Burner
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER STARTUP CHECK LIST 1. Check engine oil level. Follow manufacturers’ guidelines as to type and frequency of changes. 2. Check hydraulic oil level. Use grade AW68 hydraulic oil. 3. Check heat transfer oil level with oil dipstick. Use a good quality grade 68 turbine oil or heat transfer oil. -
Page 29: Starting The Engine
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER STARTUP FUEL & HYDRAULIC STARTING THE ENGINE VALVES BATTERY ENGINE SWITCH PREHEAT OIL PRESSURE COOLANT START Set the diesel fuel & motor hydraulic valves to the position. Turn the engine switch key to run, 3 indicator lights will come on: ... -
Page 30: The Temperature Control
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER THE TEMPERATURE CONTROL After starting the engine: 1. Turn the burner with power control switch located on the front of the digital temperature controller. The digital controllers monitor the heat transfer oil temperature, and the material temperature. -
Page 31: Adding Material
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER ADDING MATERIAL 3. Starting COLD, put 10 to 15 blocks. If the machine is EMPTY, throw in 15 to 25 boxes. Wait approximately 30 minutes after oil temperature hits 500° deg. You should see the blocks melted about 50%. -
Page 32: Automatic Safety Interlocks
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS AUTOMATIC SAFETY INTERLOCKS There are automatic safety interlocks that control the digital controllers for material and heat transfer temperatures. The agitator will not work until the material has reached a pre- programmed temperature on the respective digital controllers. Once the material controller reaches the programmed temperature settings the white interlock light comes on, then the agitator will automatically start turning when engaged. -
Page 33: Application Of Material
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS APPLICATION OF MATERIAL 7. Once the material in the tank is completely melted and the desired application temperature is reached, it is time to fill cracks. 8. The transfer oil temperature controller should be set for 500°F. -
Page 34: Setting Temperature Control
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS STARTUP TOP SCALE ARROW SETTINGS BOTTOM SCALE SETTING TEMPERATURE CONTROL The top scale is the ambient temperature of the heat transfer oil. The bottom scale is the set temperature that you want the oil to be heated to. -
Page 35: Pouring Material
CRACK PRO® MASTIC MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER POURING MATERIAL To open Material Discharge Valve, push down on handle, lift to close. Swing the Chute Assembly into position. CAUTION: ALWAYS WEAR LONG SLEEVE SHIRT, GLOVES, AND A FACE SHIELD WHEN PERFORMING THIS OPERATION! Fill the cracks with appropriate tools. -
Page 36: Burner Information Chart
CRACK PRO® MASTIC MACHINE BURNER INFORMATION CHART BECKETT BURNER INFORMATION CHART MACHINE HEAD TYPE NOZZLE NOZZLE # AIR BAND SHUTTER UNIT SIZE HEAD # POSITION POSITION MM250 & 300 P662A076 / 075 TOOL BOX MM250 STANDARD 1.65 P662A073 / 024 MAIN BURNER MM300 STANDARD... -
Page 37: Wiring Diagrams
WIRING DIAGRAMS TEMPERATURE CONTROL BOX... - Page 38 WIRING DIAGRAMS TEMPERATURE CONTROL BOX...
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Page 39: Mastic Machine Connector J1
MASTIC MACHINE CONNECTOR J1... -
Page 40: Electric Brakes And Running Lights
WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS BLUE WHITE BLUE / BLACK WHITE BLUE BLUE BLUE GREEN / BROWN BROWN GREEN / BROWN BROWN YELLOW / BROWN WHITE BROWN YELLOW / BROWN BROWN... - Page 41 WIRING DIAGRAMS ALL THE WIRING COMES OUT OF THE CONTROL BOX TO THE LIGHTS...
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Page 42: Tank Capacity Chart
TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME DEPTH FROM TOP TO MATERIAL GALLONS GALLONS INCHES GALLONS GALLONS... -
Page 43: Machine Parts List
CRACK PRO® MASTIC MACHINE MACHINE PARTS LIST PARTS LIST ITEM # PART# QTY. DESCRIPTION P929A048 NIGHT HEATER P92000K001 HYDRAULIC PARTS ASSEMBLY P442A011 DOOR SWITCH P579A003 LUG NUT P735A065 TEMPERATURE CONTROL BOX P551A008 JACK SCREW P716A009 HYDRAULIC OIL COOLER P434A009 4-BOLT FLANGE BEARING – SMART LUBE P711A002 GAUGE- PRESSURE 0-3000 P659A008... - Page 44 CRACK PRO® MASTIC MACHINE MACHINE PARTS LIST PARTS LIST ITEM # PART# QTY. DESCRIPTION P458B354 IGNITION SWITCH P92000G016 DIESEL TANK P464A003 DIESEL CAP P92000G005 HYDRAULIC TANK P1050A006 HYDRAULIC CAP P908A008 OIL FILTER P909A010 FILTER – HEAD SMALL P735A067 GAUGE – CLOGGING INDICATOR P458B254 FUEL/WATER FILTER P517A004...
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Page 45: Picture-1
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-1 DIP STICK DIESEL CAP HYD. CAP HTO TANK HYDRAULIC OIL TANK BREAK-AWAY KIT BECKETT BURNER FOR TOOL BOX CLEAR HOSE OIL FILTER TIRE & WHEEL ASSEMBLY JACK SCREW FILTER HEAD WHEEL AXLE WITH GAUGE LUG NUT... -
Page 46: Picture-2
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-2 STROBE LIGHT ARROW BOARD LED LIGHTS TEMP. CONTROL BOX CHAIN HOOK CHAIN QUICK LINK NIGHT HEATER 4” RED LIGHT LAMP – LICENSE PLATE 4-BOLT FLANGE BEARING DRAIN & VALVE ASSEMBLY CHUTE ASSEMBLY... -
Page 47: Picture-3
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-3 LID WELDMENT DOOR SWITCH 3” PINTLE EYE CLEVIS HOOK CHAIN W/CLEVIS HOOK HYD. PUMP LED MARKER LIGHT HAND TORCH ASSEMBLY LP GAS HOSE 6’ FT. VALVE - NEEDLE... -
Page 48: Picture-4
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-4 HYD. OIL COOLER DIESEL ENGINE WIRE HARNESS GREASE GUN HOLDER ENGINE IGNITION KEY CONTROL PANEL IGNITION SWITCH... -
Page 49: Picture-5
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-5 NIPPLE INLET GAUGE COUPLER REGULATOR LP GAS HOSE NUT & NIPPLE HYDRAULIC ASSEMBLY FUEL/WATER FILTER THERMOCOUPLE THERMOMETER BECKETT BURNER - MAIN THERMOCOUPLE... -
Page 50: Picture-6
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST 2-3/16 PILLOW PICTURE-6 BLOCK BEARING PACKING GLAND HUB - AGITATOR DRIVE MOTOR STUD – DOUBLE END M14 X 1.5 PLANETARY FLANGE NUT M14 X 1.5 & LOCK WASHER NORD – LOCK WASHER DRIVE SHCS M14 X 1.5... -
Page 51: Parts List For Temperature Control Box
CRACK PRO® MASTIC MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST FOR TEMPERATURE CONTROL BOX TEMPERATURE DIGITAL CONTROL PANEL TEMPERATURE DISPLAYS SWITCH ASSEMBLY HEATER AND AGITATOR TIMER TOGGLE SWITCH LIGHTS SWITCH TOOL HEATER BOX LIGHT FOR SWITCH INTERLOCK POWER ON/OFF LIGHT FOR LIGHT FOR BURNER ENABLE... - Page 52 CRACK PRO® MASTIC MACHINE APPLIES TO ALL DIESEL FUEL BURNERS PARTS LIST PICTURE – DIESEL BURNER...
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Page 53: Parts List For Diesel Burner
CRACK PRO® MASTIC MACHINE PARTS LIST PARTS LIST FOR DIESEL BURNER ITEM # PART# QTY. DESCRIPTION P662A009 COMPLETE BURNER P662A046 BLOWER WHEEL P662A016 COUPLING P662A022 AIR GUIDE P662A047 AIR BAND P662A049 AIR SHUTTER – 8 SLOTS P662A050 CORD SET P662A051 BURNER PUMP P662A052 VALVE STEM... -
Page 54: Parts List For 602 Diesel Engine
CRACK PRO® MASTIC MACHINE KUBOTA DIESEL ENGINE PARTS LIST PARTS LIST FOR 602 DIESEL ENGINE ITEM # PART# QTY. DESCRIPTION P458A053 KUBOTA 602 DIESEL ENGINE P458B244 RADIATOR- # 79000385 P458B147 FILTER-OIL - # HH150-32430 P458B148 FILTER-AIR - # 1G659-11222 P458B182 FILTER-FUEL # 1T021-43560 P458B358 FILTER-FUEL -INSIDE- # 1T021-43560... -
Page 55: Recommended Spare Parts List
CRACK PRO® MASTIC MACHINE RECOMMENDED SPARE PARTS LIST LIST FOR: DIESEL ENGINE PART# QTY. DESCRIPTION P458B147 FILTER-OIL - # HH150-32430 P458B148 FILTER-AIR - # 1G659-11222 P458B264 FILTER REPLACEMENT # 36682 P458B203 FUEL FILTER -IN LINE # 12581-43012 P458B254 FUEL / WATER FILTER ASSEMBLY # 36691BP GROSS WEIGHT LIST:...
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