Table Of Contents - PRM NEWAGE 415 Series Workshop Manual

CONTENT
INTRODUCTION ....................................................................................................................................................... 5
GENERAL DATA ........................................................................................................................................................ 5
Description ........................................................................................................................................................... 5
Specification ........................................................................................................................................................ 5
Installation Drawing ............................................................................................................................................. 6
IDENTIFICATION ....................................................................................................................................................... 7
GENERAL SERVICE INFORMATION ........................................................................................................................... 8
Routine Maintenance .......................................................................................................................................... 8
Lubricants ............................................................................................................................................................ 8
Greases ................................................................................................................................................................ 8
Brake Fluid ........................................................................................................................................................... 8
Liquid Sealant ...................................................................................................................................................... 8
Fastener Tightening Torques ............................................................................................................................... 9
Axle Backlash ....................................................................................................................................................... 9
Tooling ................................................................................................................................................................. 9
SERVICING AND REPAIRS ....................................................................................................................................... 10
Seals ................................................................................................................................................................... 10
Bearings ............................................................................................................................................................. 10
Cleaning ............................................................................................................................................................. 10
INSPECTION ........................................................................................................................................................... 11
Main Case and Arms .......................................................................................................................................... 11
Gears .................................................................................................................................................................. 11
Bearings ............................................................................................................................................................. 11
Threaded Parts .................................................................................................................................................. 11
PROCEDURES ......................................................................................................................................................... 11
Section 'A' - 415B12L062 Axle Assembly .......................................................................................................... 12
REMOVING & SERVICING THE CROWN WHEEL AND PINION. ........................................................................... 15
Section 'B' - Main Case and Differential Assembly ........................................................................................... 17
Servicing the Main Case and Differential Assemblies ...................................................................................... 19
Removing the Differential ................................................................................................................................ 19
Servicing the Differential Assembly ................................................................................................................. 19
Section 'C' - Planet Carrier Assembly ................................................................................................................ 20
Servicing the Planet Carrier Assemblies ........................................................................................................... 21
Removing the Annulus Gear ............................................................................................................................ 22
Section 'D' - Axle Arm, Hub and Brake Assemblies ........................................................................................... 22
Servicing the Axle Arm, Hub and Brake Assemblies ......................................................................................... 24
Servicing the Brake Assemblies ........................................................................................................................ 24
SPARES KITS ........................................................................................................................................................... 25
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