Pichler LG 500 P-R Operating And Installation Instructions

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INSTALLATION INSTRUCTIONS
ErP
2018
EU Regulation
1253/2014
LG 500
A
A+
+
A
B
C
D
E
F
G
42
445 m³/h
dB
ENERGIA ·
·
· ENERGIJA · ENERGY · ENERGIE
2016
1254/2014
The specified energy efficiency
is applicable when controlled to
local requirements and is valid
up to the specified maximum air
flow volume.
OPERATING AND
LG 500 P
COMFORT
VENTILATION
Systematic ventilation.

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Summary of Contents for Pichler LG 500 P-R

  • Page 1 OPERATING AND INSTALLATION INSTRUCTIONS LG 500 P COMFORT VENTILATION 2018 EU Regulation 1253/2014 LG 500 445 m³/h ENERGIA · · · ENERGIJA · ENERGY · ENERGIE 2016 1254/2014 The specified energy efficiency is applicable when controlled to local requirements and is valid up to the specified maximum air flow volume.
  • Page 2: Table Of Contents

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 Contents 1. Introduction Page 4 2. General Page 4 3. Use in compliance with the intended use Page 5 INTENDED USE PAGE 5...
  • Page 3 DEMAND-DRIVEN PLANT OPERATION PAGE 33 /VOC-CONTROLL PAGE 33 EXTERNAL CONTROL EXTENSION WITH PRESSURE SENSORS PAGE 33 FAN OPTIMISER PAGE 34 PICHLER OPTIMIZER SYSTEM PAGE 34 13. Installation Page 35 PREREQUISITES FOR INSTALLATION OF THE UNIT PAGE 35 UNIT INSTALLATION PAGE 36...
  • Page 4: Introduction

    LG 500 P. serial number (see type plate on the unit) at hand. The compact ventilation unit LG 500 P is J. Pichler ÖSTERREICH Gesellschaft m.b.H 9021 KLAGENFURT Karlweg 5 a state-of-the-art device. Its convincing T +43 (0) 463 32769 www.pichlerluft.at...
  • Page 5: Use In Compliance With The Intended Use

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 5 3. Use in compliance with the intended use INTENDED USE The compact ventilation unit LG 500 P Intended use also includes observing is used for the controlled mechanical our prescribed operating and installation...
  • Page 6: Stipulations For Operation With Fireplaces

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P . . . P A G E 6 STIPULATIONS FOR OPERATION WITH Local requirements in terms of stand- shall not be installed if the facility has FIREPLACES ards, laws and directives, must be taken room air dependent heating apparatus...
  • Page 7: Warranty

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 7 WARRANTY The warranty begins with initial startup, In the case of a warranty claim, the com- at the latest, however, one month after pact ventilation unit LG 500 P may not be delivery has taken place.
  • Page 8: Safety

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P . . . P A G E 8 4. Safety Read this operating and installation The specifications stated in this docu- guide carefully and heed the safety ment may not be modified.
  • Page 9: Setting Up The Unit

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 9 SETTING UP THE UNIT The national and local regu- Proper installation is essential for ensu- lations must be observed for ring the water-tightness and effective- installation and setup.
  • Page 10: Electrical Connection Work

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P . . . P A G E 1 0 ELECTRICAL CONNECTION WORK • Warning: dangerous electrical Potentially unsafe operations voltages! are prohibited.
  • Page 11: Operation Of The System

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 1 OPERATION OF THE SYSTEM Operation of the ventilation unit Never operate the ventilation unit wit- is only permitted if all required hout installed air filters.
  • Page 12: User Guide

    550 m³/h. The LG 500 P compact ventilation unit is optionally available with constant The LG 500 P compact ventilation unit pressure or Pichler System Optimiser comprises a compact, thermally insula- control. Optional CO or VOC sensors...
  • Page 13: Control Unit

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 3 7. Control unit The control unit is normally installed in the living area and should be suitably positioned.
  • Page 14 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 4 Press this icon to return to the home MAIN MENU screen. COMMUNICATION Here you can configure LAN settings. WEEKLY PROGRAMM Here you can enter times and modes for •...
  • Page 15 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 5 ALARMS Here you can view active alarms and an alarm log. In case of an alarm, this screen can also be accessed via the bell icon on the home screen.
  • Page 16 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 6 SETTINGS • Screen saver: Here you can set the screen saver timeout period. •...
  • Page 17: Messages / Faults

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 7 8. Messages / Faults ALARM DISPLAY The operator control unit „PI-HMI“ will display active alarms and an alarm log in the ALARM submenu.
  • Page 18: Filter Maintenance

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 8 9. Filter maintenance MAINTENANCE INSTRUCTIONS These instructions relate ex- Check the condition of the air (AIR FILTER) clusively to regular inspection, filters regularly...
  • Page 19: Filter Changing

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 1 9 FILTER CHANGING When replacing the air filters, 6. Insert the new filter (2). avoid soiling the unit and its components.
  • Page 20: Specialist Personnel - Mounting / Installation

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 0 PECIALIST ERSONNEL OUNTING NSTALLATION 10. Scope of Supply, Transport & Packing, Storage & Disposal SCOPE OF SUPPLY The scope of supply comprises the the order and delivery documents, that...
  • Page 21: Technical Specifications

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 1 11. Technical specifications Ventilation unit Fans (factory setting) UNIT SPECIFICATIONS Dimensions: (W x H x D) Fan speed Speed I Speed II...
  • Page 22: Acoustic Specifications

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 2 ACOUSTIC SPECIFICATIONS Speed I = 200 m³/h Remark: Tolerances ± 2 dB for acoustic Speed II = 300 m³/h data Speed III = 400 m³/h with external pres-...
  • Page 23 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 3 1. Operator control unit type„PI-HMI“ condensate drainage system, which is Settings for the ventilation unit are con- routed via an effective odour trap.
  • Page 24: Versions

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 4 15. Cable inlets 16. RJ12 connector for operator unit Fundamentally the ventilation unit is The Modbus cable (provided) can be supplied electrically ready wired.
  • Page 25: Dimensions

    O PERA TIN G A N D IN S TALLAT I ON I NST RU CT I ONS LG 5 0 0 P P A G E 2 5 llustration with optional PTC pre-heater DIMENSIONS battery, sound absorption unit for ex- haust air side and pressure sensor for extract air and supply air.
  • Page 26: Functioning Of The Ventilation System

    Air quality control CO 07RCO248330 Air quality control VOC VOC sensor (special) External control signal 0-10 V Constant pressure control 08LGREGDRUCK PICHLER System Optimiser 08LGREGSYSOP Temperature Constant supply air temperature control method Constant extract air temperature Ancillary functions External air compensation...
  • Page 27: System Description

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 7 SYSTEM DESCRIPTION With mechanically-controlled living It should be particularly ensured that area ventilation, used, damp outlet air the highly efficient heat exchanger is is routed away from the wet areas of protected against freezing via a suitable,...
  • Page 28: Possibilities Of System Expansions For Frost Protection

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 8 POSSIBILITIES OF SYSTEM Depending on extract air • Antifreeze protection with water pre- EXPANSIONS FOR FROST PROTECTION temperature and humidity, a heater register (must be filled with...
  • Page 29 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 2 9 Illustration: Primary parameters Primary parameters Description • Frost protection The bypass damper will open fully controlled at temperatures below the frost protection temperature and frost protection P-band.
  • Page 30 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 0 Illustration: Primary parameters Primary parameters Description • P-band P-band for the pre-heater PI controller. •...
  • Page 31: System Extension For External Auxiliary Heating

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 1 Description of the control system: The electrical pre-heat register has The pre-heating exchanger will maintain 4-level control.
  • Page 32: System Extension For External Cooling

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 2 SYSTEM EXTENSION FOR EXTERNAL The heating circuit must ope- after the heat exchanger. The following COOLING rate with antifreeze.
  • Page 33: Demand-Driven Plant Operation

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 3 DEMAND-DRIVEN PLANT OPERATION The Pichler Air2 system can offer seve- ral options for demand-driven air flow control: •...
  • Page 34: Fan Optimiser

    • Degree of protection: IP54/66 • Suitable for indoor use • Metric knockouts for screwed cable glands Optional: Building automation – The Pichler Air2 system offers several The corresponding bus connection will networking options for networking into a higher be activated/parameterised ex factory level building automation system.
  • Page 35: Installation

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 5 13. Installation PREREQUISITES FOR INSTALLATION The compact ventilation unit LG 500 P is The following devices must be available OF THE UNIT to be installed in accordance with gene-...
  • Page 36: Unit Installation

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 6 UNIT INSTALLATION For all work see Chapter 4 „Safety“, page 8, of these inst- ructions have to be heeded! Setting up the ventilation and ready to plug in.
  • Page 37 OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 7 Production of the condensate water The entire front of the unit must be re- connection moved before work is commenced.
  • Page 38: Connection Of Air Lines And Components

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 8 CONNECTION OF AIR LINES AND must only be fixed to the ventilation unit COMPONENTS using adequately dimensioned fixing Supply air...
  • Page 39: Electrical Connection

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 3 9 14. Electrical connection • Warning: hazardous electrical • The electrical connection must accord voltage! with the electrical switching plan! •...
  • Page 40: Connection To Web Server (Optional!)

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 0 in the RJ12 port. Alternatively, the screw tely designed Modbus cable up to a max. glands on the control unit can also be length of 50 m can be used.We recom- used to connect a Modbus cable.
  • Page 41: Installation In Wall Box/Panel Front

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 1 INSTALLATION IN WALL BOX/ If PI-HMI is to be installed in a wall box must be undone completely (see illust- PANEL FRONT or panel front, the back cover must be...
  • Page 42: Modbus Connection

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 2 MODBUS CONNECTION PI-HMI is connected to the PI Air2 Mas- ter by means of a Modbus cable. The Modbus cable can be connected to the PI-HMI by means of the RJ12 6P4C port.
  • Page 43: Servicing And Cleaning

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 3 Control lines All lines for sensors, actuators, pumps, Low voltage cables must be routed se- etc.
  • Page 44: Electrical Ptc Preheater Battery (Optional)

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 4 HEAT EXCHANGER WITH BYPASS FLAP Cleaning at least once annually is re- he heat exchanger is cleaned by rinsing commended, depending on the degree of with warm water (max.
  • Page 45: Unit's Housing - Internal Cleaning

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 5 A vacuum cleaner or soft brush should air should always be inspected, where be used to remove dust.
  • Page 46: Service Table

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 6 SERVICE TABLE For the purpose of documenting the service work this table has to be filled in after performance of any work on the system: System installed by:...
  • Page 47: Specialist Personnel - Commissioning - Service

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 7 PECIALIST ERSONNEL OMMISSIONING ERVICE 16. Initial startup The complete ventilation The factory settings on the control unit system must be in place along may only be changed by a skilled instal- with all electrical, hydraulic and...
  • Page 48: Spare Parts And Accessories

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 8 18. Spare parts and accessories Only genuine spare parts may Dependable operation is ensured only if be installed and used for re- genuine spare parts are used! placement work and repairs.
  • Page 49: Product Data Sheets

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 4 9 20. Product data sheets PRODUCT DATA SHEET: LG 500 P otor nd 2 [-] , % [-] ³...
  • Page 50: Product Data Sheet: Lg 500 Pf

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 5 0 PRODUCT DATA SHEET: LG 500 PF otor nd 2 [-] , % [-] ³...
  • Page 51: Ec Declaration Of Conformity

    OP ERAT ING AND I NSTALLAT I O N I NS T RUCT I ON S LG 5 0 0 P P A G E 5 1 21. EC Declaration of Conformity Hersteller / Manufacturer: J. Pichler Gesellschaft m.b.H. Anschrift / Address: Karlweg 5 , 9021 Klagenfurt am Wörthersee Bezeichnung / Product description: Lüftungsgerät in Kompaktbauweise LG 500 P mit integrierter Steuerung Ausführungen / Type:...
  • Page 52 EU Regulation 1253/2014. Your partner/installer: Responsible for the content: J. Pichler Gesellschaft m.b.H. | Photos: Archiv J. Pichler Gesellschaft m.b.H. Text: J. Pichler Gesellschaft m.b.H. | All rights reserved | All photos are symbolic photos Subject to change without notice | Version: 07/2019 kp J.

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