Park House Healthcare PHP1000 Service Manual

Park House Healthcare PHP1000 Service Manual

For use with the elite replacement and eclipse ii overlay systems

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The Company
Park House Healthcare is proud to offer a 24 hour telephone help care line
365 days a year with a dedicated one-on-one personal customer service at
all times. With distributors in over 35 countries, Park House healthcare are
a truly international company and place important emphasis on providing
high levels of customer care to ensure we exceed customer expectations at
all times. Additional support nationwide is available through our 6 service
centres situated strategically around the country.
Park House Healthcare is a respected member of the British Healthcare
Trade Association, and has BS EN ISO9001and EN46002 accreditation
which is the specific quality standard for Medical devices. All products are
CE marked in accordance with European Directive 93/42/EEC.
ISO Certificate No: 8019
CE Certificate No: CA001810
Master Indemnity Assurance No: IFA2433 0451 CCI
Due to its policy of continued developed and improvement,
Park House Healthcare Ltd reserves the right to amend any
details and specification without notice.
Park House Healthcare Ltd
Whitehall 26 Business Park
1 Heathfield Lane, Birkenshaw
West Yorkshire, BD11 2HW, UK
Tel:
0845 0600 333
Fax:0845 0600 334
Email:
sales@parkhouse-hc.com
Web:
www.parkhouse-hc.com
PHP1000 Pump
FOR USE WITH THE ELITE REPLACEMENT
AND ECLIPSE II OVERLAY SYSTEMS
Service Manual

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Summary of Contents for Park House Healthcare PHP1000

  • Page 1 The Company AND ECLIPSE II OVERLAY SYSTEMS Park House Healthcare is proud to offer a 24 hour telephone help care line 365 days a year with a dedicated one-on-one personal customer service at all times. With distributors in over 35 countries, Park House healthcare are...
  • Page 2: Table Of Contents

    2 ........................5 IDE VIEW ........................5 EAR VIEW SERVICE INSTRUCTION: ....................6 ....................7 LL PART ILLUSTRATION 2.1.1 PHP1000 Pump ..................... 7 2.1.2 PUMP Exploded View Diagram………………………………………………………………………………………………9 2.1.3 PUMP ASSEMBLY BOM……………………………………………………………………………………………………………10 2.1.4 TOP CASE EXPLODED VIEW DIAGRAM…………………………………………………………………………………11 2.1.5 TOP CASE ASSEMBLY BOM……………………………………………………………………………………………………11 2.1.6...
  • Page 3: Product View Illustration

    Service Manual - PHP 1000 Pump 1 Product View illustration: 1.1 Front View Front View 1.2 Panel View Panel View Panel View  Comfort Comfort   Seat cushion Therapy   Service LED Panel lock   Alarm mute Power ...
  • Page 4: Side View 2

    Service Manual - PHP 1000 Pump 1.4 Side view 2 Side View 2 Power switch  Power cord  1.5 Rear view Rear View Bed Hooks * 2  Bed Hooks  cover * 2 Fuse Box * 2  Casing ...
  • Page 5: Service Instruction

    Service Manual - PHP 1000 Pump 2 Service Instruction: Instruction for all general service repairs WARNING Disconnect power cord from the mains plug, prior to any repair  Attention: Before commencing the repair please follow instructions indicated from below.  Such as CPR isn’t snapped securely, See Fig A ...
  • Page 6: All Part Illustration

    Service Manual - PHP 1000 Pump 2.1 All part illustration 2.1.1 PHP 1000 Pump 1.Buzzer  2.Control PCB  3.Power switch  4.Timing motor and  control assembly 5.Fuse*2  6.Compressor  assembly 7.Power cord socket  8.Connector  assembly Fig_1-1 1.Pressure 6.Buzzer socket...
  • Page 7 Service Manual - PHP 1000 Pump 1.Micro switch 3. Buzzer securing securing screws_x2 screws_x2 2.Timing 4.Main PCB Motor securing screws_x2 screws_x5 5.Grounding nut Fig_1-3 1. Front panel PCB securing screws_x5 2. PCB Wiring connection site_#1 Fig_1-4 2008.04 V1.0...
  • Page 8: Pump Exploded View Diagram

    Service Manual - PHP 1000 Pump 2.1.2 PUMP Exploded View Diagram Fig 2-1 2008.04 V1.0...
  • Page 9: Pump Assembly Bom

    Service Manual - PHP 1000 Pump 2.1.3 PUMP Assembly BOM Item Description UOM Quantity 1 F640A01-0000 Top case assembly 2 F642A01-C080 Base case assembly 3 F192A01-0000 Fuse holder assembly 884203-0000 Lead wire, brown 884204-0000 Lead wire, blue 464302-0000 Power switch 664208-0000 Lead wire, brown 664209-0000...
  • Page 10: Top Case Exploded View Diagram

    Service Manual - PHP 1000 Pump 2.1.4 Top Case Exploded View Diagram Fig_2.2 2.1.5 Top case assembly BOM Item Description UOM Quantity 1 F641201-C080 Base case 2 F372A01-0000 Hanger assembly 371708-0000 Hanger cover 955002-0000 Screws 611702-0000 Filter cover 881708-0000 Air filter sponge 373403-0000 Foam bumper 882401-0000...
  • Page 11: Base Case Exploded View Diagram

    Service Manual - PHP 1000 Pump 2.1.6 Base case Exploded view diagram Fig_2.3 2.1.7 Base case assembly BOM Item Description UOM Quantity 1 F641201-C080 Base case 2 F372A01-0000 Hanger assembly 371708-0000 Hanger cover 955002-0000 Screws 611702-0000 Filter cover 881708-0000 Air filter sponge 373403-0000 Foam bumper 882401-0000...
  • Page 12: Service Checklist

    Service Manual - PHP 1000 Pump 3 Service checklist General symptom encountered Check pressure range Pressure calibration No Power Lead wires disconnected Pump is not functioning Panel PCB LED light malfunction Buzzer malfunction 2008.04 V1.0...
  • Page 13: Service Repair Sop

    Service Manual - PHP 1000 Pump 3.1 Service repair SOP 3.1.1 T1 Check pressure range T1 Confirm pressure range (For PHP 1000 pressure testing) SOP: 1. First plug the power cord in; to switch on the power, push the power button on the panel, then make the pump operate.
  • Page 14 Service Manual - PHP 1000 Pump T1 Confirming pressure range (For PHP 1000 abnormal pressure checklists) SOP: 6. Follow the instructions below to assemble the testing equipment, verify that all the connections are air-sealed. 7. Turn on the pump and wait for the mattress to be completely filled by the pump, and observe that the pressure is correct.
  • Page 15: T2 Pressure Calibration

    Service Manual - PHP 1000 Pump 3.1.2 T2 Pressure calibration T2 Pressure calibration (For PHP 1000 pressure calibration procedure) SOP: If the problem encountered isn’t included from, 10 , 11 , 12 , 13 and 14 step of T1, follow the steps below to calibrate the pressure. Power switch STEP-1:Switch on the power.
  • Page 16 Service Manual - PHP 1000 Pump T2 Pressure calibration (For PHP 1000 pressure calibration procedure) SOP: STEP-4:Enter in the calibration procedure, the On/Off LED lit up On/Off LED will be lit up, while the remaining LED lights should not be lit. The compressor will not function because the timing motor is in the repositioning process.
  • Page 17 Service Manual - PHP 1000 Pump T2 Pressure calibration (For PHP 1000 pressure calibration procedure) SOP: Comfort 1 & Comfort 2 LED STEP-7:Press the alarm mute button, the low pressure LED will turn off. The LED lights of Comfort 1 and Comfort 2 will light up and flash, and the compressor will stop working.
  • Page 18 Service Manual - PHP 1000 Pump T2 Pressure calibration (For PHP 1000 pressure calibration procedure) SOP: Comfort 9 & Comfort 10 LED STEP-9 : Press the Alarm mute button, the LED lights of Comfort 1 and Comfort 2 will turn off. After that, the LED lights of Comfort 9 and Comfort 10 will light up and flash, and the compressor will stop working.
  • Page 19 Service Manual - PHP 1000 Pump Pressure calibration (For PHP 1000 pressure calibration procedure) SOP: STEP-11:Press the Alarm mute button, the LED lights of Comfort 9 and Comfort 10 will turn off. The LED light of On/Off will flash 5 times and then turn off. The pressure calibration procedure is now finished.
  • Page 20: T3 No Power

    Service Manual - PHP 1000 Pump 3.1.3 T3 No power Replacing blown fuse SOP: Use a screwdriver and turn counter-clockwise to remove fuse from the box. See Fig_1 Fig_1 Fug_2 Observe inside of the fuse whether disconnected by the power surge or incorrect voltage input.
  • Page 21: T4 Lead Wires Disconnected

    Service Manual - PHP 1000 Pump 3.1.4 T4 Lead wires disconnected T4 Connecting lead wires securely SOP: 1. Wire lead connectors are equipped with safety hooks, press down prior to remove wire leads 2. During assembly, ensure the wire led connectors are well inserted into the male pins from the power switch.
  • Page 22: T5 Pump Is Not Functioning

    Service Manual - PHP 1000 Pump 3.1.5 T5 Pump is not functioning T5 Fasten or replace with new timing motor or compressor SOP: 1. Assure the voltage supplied is correct. 2. Check the Pump according to the steps in section 2.1.2, if problem encountered isn’t included perform the following check.
  • Page 23: T6 Panel Pcb Led Light Malfunction

    Service Manual - PHP 1000 Pump 3.1.6 T6 Panel PCB LED light malfunction T6 Fasten or replace with new front panel PCB SOP: 1. Using screwdriver to loosen the 5 secure screws found from the front panel PCB. 2. Replace with new according to section 2.2.2, and refer to BOM to ensure correct part is used.
  • Page 24: T7 Buzzer Malfunction

    Service Manual - PHP 1000 Pump 3.1.7 T7 Buzzer malfunction T7 Fasten or replace with new buzzer SOP: 1. Assure the voltage supplied is correct. 2. Make sure the lead wires whether is plugged in or loosen. 3. Use an appropriate screwdriver to loosen 2 screws found from the Buzzer. 4.
  • Page 25: Recommended Tools

    Service Manual - PHP 1000 Pump 4 Recommend tools: Name Specification 01 Pressure meter 0-150mmHg 02 Flow meter 0-10LPM 03 Wire cutter pliers 04 Crimping pliers 05 Philips screwdriver 2008.04 V1.0...
  • Page 26: Replacing The Cell System

    Service Manual - PHP 1000 Pump 5. Replacing the Cell System 5.1. Replacing Feed Tubes 1. Unzip the mattress cover. 2. Fold back cover 3. Pull off 2 feed tubes at base of mattress – see FIG 7 4. Replace with new feed tubes:- remember 1 tube is longer 5.
  • Page 27 Service Manual - PHP 1000 Pump 1. Unzip the mattress cover. 2. Fold back the cover. 3. Disconnect the cell from the base sheet via the two press-studs at both ends of cell – see FIG 7. 4. Disconnect feed connector on cell. 5.
  • Page 28 Service Manual - PHP 1000 Pump 5.4. Cell System Spare Parts PHSP013A Threaded male connector PHSP013B Threaded female connector PHSP015 Side rail (complete) PHSP016 Cell (each) PHSP017 Base sheet PHSP018 Set of male & female connectors PHSP019 Feed pipes including conduit & connectors PHSP020 CPR unit PHSP999...

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