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Working Instruction, Mechanical
Applicable for K610i, K610m, and V630i
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 13
3.1 Sub Assembly Lid (Battery) ..................................................14
3.2 Cover (Rear)............................................................................14
3.3 Sub Assembly Case (Front) ..................................................14
3.4 Key (Main) ...............................................................................14
3.5 Cap (RF) ..................................................................................15
3.6 Co-Branding Label .................................................................16
3.7 M2 Cover (MS) ........................................................................17
3.8 Plate (LCD) ..............................................................................18
3.9 TFT LCD Module 176 x 220....................................................20
3.10 Key Flex Module .....................................................................22
3.11 Frame (PWB)...........................................................................25
3.12 Receiver ..................................................................................27
3.13 Cushion (Frame).....................................................................28
3.14 Water Indicator .......................................................................29
3.15 Key (Power).............................................................................30
3.16 Key (Volume) ..........................................................................31
3.17 Key (Music) .............................................................................32
3.18 Key (Cam)................................................................................33
3.19 Vibrator....................................................................................34
3.20 Loudspeaker ...........................................................................35
3.21 Cushion (Speaker)..................................................................36
3.22 Sub Assembly Case (Rear)....................................................37
3.23 System Connector..................................................................38
3.24 Main Antenna..........................................................................39
3.25 Camera Shield ........................................................................41
3.26 Camera, 2M Pixel....................................................................43
3.27 Label........................... .............................................................45
3/000 21-1/FEA 209 544/109 B
©
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Cover (Rear) ......................................................................... 8
2.1.3
Sub Assembly Case (Front) .................................................. 9
2.1.4
Key (Main) ........................................................................... 11
2.1.5
Sub Assembly Case (Rear) ................................................. 12
Working Instruction, Mechanical
Approved according to 1/109 41-FCP 119 00
06
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Related Manuals for Sony Ericsson K610m
Summary of Contents for Sony Ericsson K610m
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Page 1: Table Of Contents
Working Instruction, Mechanical Working Instruction, Mechanical Applicable for K610i, K610m, and V630i CONTENTS 1 Introduction ................3 1.1 Equipment.................4 1.2 General cautions ..............5 2 Disassembly ................6 2.1 Overview ...................6 2.1.1 Sub Assembly Lid (Battery) & Battery ........7 2.1.2 Cover (Rear) ................. - Page 2 Key (Main) ................48 4.1.3 Sub Assembly Case (Front) ..........49 4.1.4 Cover (Rear) ............... 50 4.1.5 Battery & Sub Assembly Lid (Battery) ......... 52 5 Revision history ..............53 3/000 21-1/FEA 209 544/109 B 2(53) © Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction K610 V630i 3/000 21-1/FEA 209 544/109 B 3(53) © Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
• ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/109 B 4(53) © Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
Check that the memory stick has been removed. How to open a board-to-board connector with the front opening tool. How to open and close a FPC connector (often done with a dentist hook). 3/000 21-1/FEA 209 544/109 B 5(53) © Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
The disassembly is done in the following sequence: 1. Sub Assembly Lid (Battery) (a) & Battery (b) 2. Cover (Rear) 3. Sub Assembly Case (Front) 4. Key (Main) 5. Sub Assembly Case (Rear) 3/000 21-1/FEA 209 544/109 B 6(53) © Sony Ericsson Mobile Communications AB... -
Page 7: Sub Assembly Lid (Battery) & Battery
Lift the battery straight up at the bottom to release it. If not released, turning the phone around at the same time will make it become released. Remove the battery from the phone. 3/000 21-1/FEA 209 544/109 B 7(53) © Sony Ericsson Mobile Communications AB... -
Page 8: Cover (Rear)
POPS AWAY FROM THE PHONE WHEN DISASSEMBLED Move the guitar pick along the gap (start at the corner) until the rear cover is loose. Remove the rear cover. 3/000 21-1/FEA 209 544/109 B 8(53) © Sony Ericsson Mobile Communications AB... -
Page 9: Sub Assembly Case (Front)
The snap hooks to be released are located as indicated by the black arrows. Continue up and around the corner and forward on to the opposite side, starting at the system connector, and repeat the two steps above. 3/000 21-1/FEA 209 544/109 B 9(53) © Sony Ericsson Mobile Communications AB... - Page 10 Gently wiggle the front case slightly side to side to make the entire front become loose. Gently lift up the front case and remove it. Front case removed. 3/000 21-1/FEA 209 544/109 B 10(53) © Sony Ericsson Mobile Communications AB...
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Page 11: Key (Main)
Working Instruction, Mechanical 2.1.4 Key (Main) Remove the main key by hand. Sometimes the main key stays in the front, sometimes it falls out. 3/000 21-1/FEA 209 544/109 B 11(53) © Sony Ericsson Mobile Communications AB... -
Page 12: Sub Assembly Case (Rear)
Gently bend with the front opening tool at the centre of the top under the frame/PBA unit until it is released from the rear case. Remove the frame/PBA unit completely from the rear case. Rear case removed. 3/000 21-1/FEA 209 544/109 B 12(53) © Sony Ericsson Mobile Communications AB... -
Page 13: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/109 B 13(53) © Sony Ericsson Mobile Communications AB... -
Page 14: Sub Assembly Lid (Battery)
Follow the 4.1.3 - 4.1.5 Reassembly instructions! 3.4 Key (Main) Follow the 2.1.1 - 2.1.4 Disassembly instructions! Prepare the new main key. Follow the 4.1.2 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 14(53) © Sony Ericsson Mobile Communications AB... -
Page 15: Cap (Rf)
Working Instruction, Mechanical 3.5 Cap (RF) REMOVAL Remove the RF cap with a dentist hook. INSTALLATION Insert a new RF cap with your fingers. 3/000 21-1/FEA 209 544/109 B 15(53) © Sony Ericsson Mobile Communications AB... -
Page 16: Co-Branding Label
Gently remove the co-branding label with a dentist hook. INSTALLATION Attach a new co-branding label with the tweezers or by hand. Keep the pressure on for a few seconds to secure a good attachment. 3/000 21-1/FEA 209 544/109 B 16(53) © Sony Ericsson Mobile Communications AB... -
Page 17: M2 Cover (Ms)
K618 HIS INSTRUCTION IS VALID FOR ONLY REMOVAL Remove the M2 cover with your fingers. INSTALLATION Mount a new M2 cover with your fingers. Correctly mounted M2 cover. 3/000 21-1/FEA 209 544/109 B 17(53) © Sony Ericsson Mobile Communications AB... -
Page 18: Plate (Lcd)
E CAREFUL WITH THE DENTIST HOOK Start to remove the LCD plate with a dentist hook. Remove the LCD plate from the phone. INSTALLATION Put the LCD plate in its proper position. 3/000 21-1/FEA 209 544/109 B 18(53) © Sony Ericsson Mobile Communications AB... - Page 19 Start by pushing the key flex module under the two hooks (by the arrows), and then press it down against the LCD plate. Properly mounted LCD plate and key flex module. Follow the 4.1.2 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 19(53) © Sony Ericsson Mobile Communications AB...
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Page 20: Tft Lcd Module 176 X 220
Gently bend with the front opening tool under the TFT LCD module’s board-to-board connector like the picture shows until the connector becomes loose from the main PBA. TFT LCD module 176 x 220 removed. 3/000 21-1/FEA 209 544/109 B 20(53) © Sony Ericsson Mobile Communications AB... - Page 21 O NOT TOUCH THE LCD GLASS SURFACE LOW AWAY DUST WITH AN IONIZED AIR GUN OR BLOWER Follow the 3.8 Installation instructions! Follow the 4.1.2 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 21(53) © Sony Ericsson Mobile Communications AB...
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Page 22: Key Flex Module
PBA. Use the front opening tool to bend under the key flex module until it becomes loose. 3/000 21-1/FEA 209 544/109 B 22(53) © Sony Ericsson Mobile Communications AB... - Page 23 Connect the key flex module’s board-to-board connector to the main PBA by using your fingers. Fold down the camera flex over the two guide pins on the frame. 3/000 21-1/FEA 209 544/109 B 23(53) © Sony Ericsson Mobile Communications AB...
- Page 24 Working Instruction, Mechanical Key Flex Module continued Gently push the key flex module’s upper half under the two hooks on the frame. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 24(53) © Sony Ericsson Mobile Communications AB...
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Page 25: Frame (Pwb)
Use the front opening tool to bend under the main PBA until it becomes loose. Continue to work your way around the main PBA... …with the front opening tool. Remove the main PBA by hand. 3/000 21-1/FEA 209 544/109 B 25(53) © Sony Ericsson Mobile Communications AB... - Page 26 Snap the main PBA in place onto the frame. Make sure that the main PBA is properly mounted onto the frame. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 26(53) © Sony Ericsson Mobile Communications AB...
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Page 27: Receiver
Check that the contact springs are in good condition and that they are not deformed. Follow the 3.11 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 27(53) © Sony Ericsson Mobile Communications AB... -
Page 28: Cushion (Frame)
(under the key flex module). Remove the cushion with a dentist hook. INSTALLATION Attach a new cushion with the tweezers. Follow the 3.11 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 28(53) © Sony Ericsson Mobile Communications AB... -
Page 29: Water Indicator
Close up picture on a properly mounted water indicator. Follow the 4.1.1 – 4.1.5 Reassembly instructions! INSPECTION Check for water damage on the water indicator with the battery lid and battery removed! 3/000 21-1/FEA 209 544/109 B 29(53) © Sony Ericsson Mobile Communications AB... -
Page 30: Key (Power)
Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove the power key with the tweezers. INSTALLATION Mount a new power key into the rear case with the tweezers. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 30(53) © Sony Ericsson Mobile Communications AB... -
Page 31: Key (Volume)
Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove the volume key with the tweezers. INSTALLATION Mount a new volume key into the frame with the tweezers. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 31(53) © Sony Ericsson Mobile Communications AB... -
Page 32: Key (Music)
Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove the music key with the tweezers. INSTALLATION Mount a new music key into the frame with the tweezers. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 32(53) © Sony Ericsson Mobile Communications AB... -
Page 33: Key (Cam)
Mount a new cam key into the frame with the tweezers. Check that the cam key is mounted in the right position. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 33(53) © Sony Ericsson Mobile Communications AB... -
Page 34: Vibrator
Check that the contact springs are in good condition and that they are not deformed. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 34(53) © Sony Ericsson Mobile Communications AB... -
Page 35: Loudspeaker
Make sure that the two locking devices are properly locked. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 35(53) © Sony Ericsson Mobile Communications AB... -
Page 36: Cushion (Speaker)
Remove the speaker cushion with the tweezers. INSTALLATION Attach a new speaker cushion with the tweezers. Follow the 3.20 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 36(53) © Sony Ericsson Mobile Communications AB... -
Page 37: Sub Assembly Case (Rear)
1. Key (power), 2. Key (music), 3. Loudspeaker, 4. Cap RF 5. Key (volume), 6. Vibrator, 7. Key (cam) 8. M2 Cover MS (K618), 9. Water indicator Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 37(53) © Sony Ericsson Mobile Communications AB... -
Page 38: System Connector
Mount a new system connector with your fingers. Press the system connector firmly to the bottom of the PBA. Picture shows a properly mounted system connector. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 38(53) © Sony Ericsson Mobile Communications AB... -
Page 39: Main Antenna
(or a small screwdriver) until it becomes loose. Wiggle the main antenna slightly until it is completely loose from the frame/PBA. Main antenna removed. 3/000 21-1/FEA 209 544/109 B 39(53) © Sony Ericsson Mobile Communications AB... - Page 40 EPLACE THE SCREWS IF THEY ARE DAMAGED Apply 13 Ncm ± 2 Ncm torque when tightening the two screws with the JCIS bit. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 40(53) © Sony Ericsson Mobile Communications AB...
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Page 41: Camera Shield
Remove the camera shield with the tweezers. INSTALLATION HECK THAT THE CAMERA SHIELD IS IN ITS PROPER POSITION Install a new camera shield with your fingers. 3/000 21-1/FEA 209 544/109 B 41(53) © Sony Ericsson Mobile Communications AB... - Page 42 Make sure that the camera shield is in its right position. Note the slit on the side by the arrow before you push it to the bottom. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 42(53) © Sony Ericsson Mobile Communications AB...
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Page 43: Camera, 2M Pixel
(together with the tool) from the socket. Remove the camera from the mega camera removal tool. INSTALLATION Notice the small notch in the camera socket. 3/000 21-1/FEA 209 544/109 B 43(53) © Sony Ericsson Mobile Communications AB... - Page 44 Mount the camera shield over the camera with your fingers. Follow the 3.25 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 44(53) © Sony Ericsson Mobile Communications AB...
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Page 45: Label
OK. • Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/109 B 45(53) © Sony Ericsson Mobile Communications AB... -
Page 46: Reassembly
The reassembly is done in the following sequence: 1. Sub Assembly Case (Rear) 2. Key (Main) 3. Sub Assembly Case (Front) 4. Cover (Rear) 5. Battery (a) & Sub Assembly Lid (Battery) (b) 3/000 21-1/FEA 209 544/109 B 46(53) © Sony Ericsson Mobile Communications AB... -
Page 47: Sub Assembly Case (Rear)
Gently press the frame/PBA into the rear case. Make sure that the frame/PBA is securely fastened to the rear case. Frame/PBA properly installed inside the rear case. 3/000 21-1/FEA 209 544/109 B 47(53) © Sony Ericsson Mobile Communications AB... -
Page 48: Key (Main)
Working Instruction, Mechanical 4.1.2 Key (Main) Mount the main key by hand. Make sure that the main key is placed properly on the four guiding pins. 3/000 21-1/FEA 209 544/109 B 48(53) © Sony Ericsson Mobile Communications AB... -
Page 49: Sub Assembly Case (Front)
Apply 20 Ncm ± 2 Ncm torque by tightening the four screws using torx bit no. 6. EPLACE THE SCREWS IN CASE THEY ARE DAMAGED 3/000 21-1/FEA 209 544/109 B 49(53) © Sony Ericsson Mobile Communications AB... -
Page 50: Cover (Rear)
BE MOST CAREFUL WITH THE PLASTIC LOCKS SINCE THEY EASILY MIGHT BREAK First press inwards and then downwards to lock the rear cover. Continue and do they same thing on the opposite side. 3/000 21-1/FEA 209 544/109 B 50(53) © Sony Ericsson Mobile Communications AB... - Page 51 Check that the rear cover is properly mounted, with no gaps along the sides. If there still is a gap somewhere, gently press the two halves together with your fingers. 3/000 21-1/FEA 209 544/109 B 51(53) © Sony Ericsson Mobile Communications AB...
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Page 52: Battery & Sub Assembly Lid (Battery)
Place the battery lid on top of the battery and slide it towards the top of the phone. Push with your fingers at the bottom of the battery lid until it becomes completely closed (no gap). 3/000 21-1/FEA 209 544/109 B 52(53) © Sony Ericsson Mobile Communications AB... -
Page 53: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2006-06-23 First release 2006-06-28 New Working Instruction Directive 3/000 21-1/FEA 209 544/109 B 53(53) © Sony Ericsson Mobile Communications AB...
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