Trane 4TEE3F48A1000A Installer's Manual

Convertible variable speed – air handlers 3.5 - 5 ton
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Installer's Guide
Convertible Variable Speed - Air Handlers 3.5 - 5 Ton
4TEE3F39A1000A,
4TEE3F48B1000A,
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT - This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
NOTE: The 4TEE3F48B air handler should NOT be
installed in the horizontal left or down flow
configuration unless the outdoor unit has an AHRI
rating with 18-GJ23D1 in the AHRI Directory. System
ratings listed without 18-GJ23D1 are for horizontal
right and upflow configurations only. The
manufacturer recommends installing only approved,
matched indoor and outdoor systems.
A. GENERAL INFORMATION
WARNING
!
THIS INFORMATION IS FOR USE BY INDIVIDUALS
HAVING ADEQUATE BACKGROUNDS OF ELECTRICAL
AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO
REPAIR A CENTRAL AIR CONDITIONING PRODUCT
MAY RESULT IN PERSONAL INJURY AND/OR PROP-
ERTY DAMAGE. THE MANUFACTURER OR SELLER
CANNOT BE RESPONSIBLE FOR THE INTERPRETA-
TION OF THIS INFORMATION, NOR CAN IT ASSUME
ANY LIABILITY IN CONNECTION WITH ITS USE.
CAUTION
!
To prevent shortening its service life, the air handler
should not be used during the finishing phases of con-
struction. The low return air temperatures can lead to
the formation of condensate. Condensate in the pres-
ence of chlorides and fluorides from paint, varnish,
stains, adhesives, cleaning compounds, and cement
creates a corrosive condition which may cause rapid
deterioration of the cabinet and internal components.
These instructions do not cover all variations in sys-
tems or provide for every possible contingency. Should
further information be desired or particular problems
arise which are not covered sufficiently by this manual,
contact your local distributor or the manufacturer as
listed on the air handler nameplate.
These Air Handlers are shipped from the factory in the
upflow or horizontal right configuration and are fully
convertible to downflow or horizontal left. Refer to Sec-
tion C beginning on page 3 for additional information.
INSPECTION
Check carefully for any shipping damage. This must be
reported to and claims made against the transportation
company immediately. Check to be sure all major com-
4TEE3F48A1000A,
4TEE3F64A1000A
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
CONTENTS
General Information .............................................. 1
Two Piece Cabinet Disassembly ........................ 3
Unit Installation ...................................................... 4
Vertical Upflow ....................................................................... 4
Vertical Downflow ................................................................... 4
Horizontal Left ........................................................................ 7
Horizontal Right ..................................................................... 8
Refrigerant Piping ................................................. 8
Condensate Drain Piping ...................................... 9
Electrical - Wiring ................................................. 10
Airflow Adjustment ............................................... 10
Hook Up Diagrams ............................................... 12
Outline Drawings ................................................. 15
Checkout Procedures .......................................... 18
NOTE: Version française sur la page 17.
ponents are in the unit. Any missing parts should be re-
ported to your supplier at once, and replaced with au-
thorized parts only.
CAUTION
!
Cardboard packing material must be removed from in-
side the blower assembly before starting the unit.
Failure to do so may cause indoor blower motor failure.
INSTALLATION LIMITATIONS & RECOMMENDATIONS
The general location of the air handler is normally se-
lected by the architect, contractor and/or home owner
for the most effective application and satisfaction.
NOTE: Condensation may occur on the surface of the
air handler when installed in an unconditioned loca-
tion. When units are installed in unconditioned spaces,
verify that all electrical and refrigerant line penetrations
on the air handler are sealed completely.
18-GE12D1-8

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Summary of Contents for Trane 4TEE3F48A1000A

  • Page 1: Table Of Contents

    18-GE12D1-8 Installer’s Guide Convertible Variable Speed – Air Handlers 3.5 - 5 Ton 4TEE3F39A1000A, 4TEE3F48A1000A, 4TEE3F48B1000A, 4TEE3F64A1000A WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa- tion pack upon completion of work.
  • Page 2 Installer’s Guide AIR HANDLER SUB-BASE REAR FLANGE JOISTS JOIST ONE INCH DUCT SPACERS HEADER FRONT OF UNIT UNIT SUBBASE APPROX. 3/4" FLANGES ON FIELD FLOOR FABRICATED DUCT OR PLENUM HEADER JOIST JOISTS FLOOR OPENING - SIZE NAILS NAILS MODEL NO. HEADER TAYBASE100 23-3/4...
  • Page 3: Two Piece Cabinet Disassembly

    Installer’s Guide 8. If the unit is installed without a return air duct, ap- plicable local codes may limit this air handler to in- stallation only in a single story residence & within conditioned space. 9. If the outdoor unit is to be installed later, or by oth- SCREWS 5-8 ers, then installation of the air handler must be LOCATED ON...
  • Page 4: Unit Installation

    Installer’s Guide C. UNIT INSTALLATION UPFLOW a. For maximum efficiency, the horizontal drip tray should be removed. See Figures 5, 6 and 7. Tray removal requires that the coil be removed by sliding the coil out on the coil channel sup- ports.
  • Page 5 Installer’s Guide c. Openings where field wiring enters the For Maximum Efficiency on Horizontal Left, cabinet must be completely sealed. Loca- Upflow and Downflow tion of power entry is shown in the outline drawing. Use 2.5" clear stickers provided to Replace Remove seal all unused electrical knockouts.
  • Page 6 Installer’s Guide FOR DOWNFLOW OR HORIZONTAL LEFT APPLICATIONS: Figure 10 WHEN INSERTING COIL, TILT COIL FORWARD TO ALLOW DRAINPAN TO CLEAR TABS ON COIL CHANNEL SUPPORTS. DRAINPAN SHOWN TAB - AS MOUNTED IN PLACE ON COIL CHANNEL SUPPORT Figure 11 TO REMOVE BLOWER ASSEMBLY WHEN COIL IN PLACE, PRESS UP ON COIL USING THUMBS WHILE PULLING BLOWER FORWARD.
  • Page 7: Horizontal Left

    Installer’s Guide Rail Figure 13 HORIZONTAL LEFT a. For maximum efficiency and Customer ease of filter maintenance, it is recommended that a properly sized remote filter and grille be in- stalled for horizontal applications. Airflow should Figure 14 not exceed the face velocity of the filter being If the unit is not suspended it must be supported used.
  • Page 8: Horizontal Right

    Installer’s Guide HORIZONTAL RIGHT a. For maximum efficiency and Customer ease of filter maintenance, it is recommended that a properly sized remote filter grille be installed for horizontal applications. Airflow should not ex- ceed the face velocity of the filter being used. The factory installed filter should then be removed from the unit.
  • Page 9: Condensate Drain Piping

    Installer’s Guide F. BRAZING TO EVAPORATOR SECTION For proper drainage of condensate, the following steps should be followed: NOTE: A brazing shield is provided in the information 1. The primary drain line must be trapped with a pack accompanying this unit. This shield fits over the minimum of 2"...
  • Page 10: Electrical - Wiring

    Installer’s Guide I.CONTROL WIRING 8. Do not connect the drain line to a closed drain sys- tem. 1. Connect wiring between indoor unit, outdoor unit ® 9. Use Teflon tape on the air handler drain line con- and Comfort Control. The use of color-coded low- nections! Do Not Use pipe joint compound or PVC/ voltage wires is recommended.
  • Page 11 Installer’s Guide Be sure to set the airflow for the correct tonnage. The FAN-OFF period is set on the ECM Fan Control Refer to blower housing for correct setting. board by dip switches #5 and #6. The blower off-delay settings are as follows: Switches 1 - 4 Cooling Airflow Switches 5 - 6...
  • Page 12 Installer’s Guide 4TEE3F39, 48, 64 AIR HANDLERS WITH SINGLE STAGE COOLING, 2 STAGE HEAT COMFORT CONTROL COOLING 2-STAGE HEAT/ VARIABLE SPEED O.D. SECTION 1-STAGE COOL AIR HANDLER (SINGLE SPEED) NOTES: 1. LOW VOLTAGE WIRING TO BE NO. 18 A.W.G. MINIMUM CONDUCTOR. 2.
  • Page 13: Hook Up Diagrams

    Installer’s Guide 4TEE3F AIR HANDLERS WITH 2 STEP COOLING STEP Air Handler See Note B Notes: 1. Be sure power supply agrees with equipment nameplate. 2. Power wiring and grounding of equipment must comply with local codes. 3. Low voltage wiring to be No. 18 AWG minimum conductor. 4.
  • Page 14 Installer’s Guide 4TEE3F48 AIR HANDLERS WITH 2 STAGE COOLING, 2 STAGE HEAT VARIABLE SPEED 2 STAGE AIR HANDLER AIR CONDITIONER COMFORT CONTROL NOTES: 1. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE. 2. POWER WIRING AND GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES.
  • Page 15: Outline Drawings

    Installer’s Guide OUTLINE DRAWING FOR 4TEE3F39, 48, 64 From Dwg. D802101 Rev. 9 18-GE12D1-8...
  • Page 16 Installer’s Guide 4TEE3F39, 48, 64 AIR HANDLERS DIMENSIONAL DATA 21.0" 4TEE3F39A, 48A, 48B & 60A Are two piece cabinets Model No. 4TEE3F39A1000A 4TEE3F48A1000A 57.90 23.50 4TEE3F48B1000A 4TEE3F64A1000A 18-GE12D1-8...
  • Page 17 Installer’s Guide 18-GE12D1-8...
  • Page 18: Checkout Procedures

    3. Check circuit protection for proper size per nameplate specifications ............[ 4. Check control box panel — in place and secured ..................[ NOTE: OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM. Trane 6200 Troup Highway Tyler, TX 75707 www.trane.com...

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