Mec TITAN Boom 40-S Operator's Manual
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Mec TITAN Boom 40-S Operator's Manual

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ART_3393
TITAN Boom™ 40-S
Boom Lift
Serial # 12400001 - Up
92047
July 2012
Operator's Manual
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside cover
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tip-over Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Safety Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Controls & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Base Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating Instructions & Function Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Prestart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Starting Engine from Base Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Starting Engine from Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Base Controls Operation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Platform Control Operation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Emergency Lowering System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fold Down Platform Railings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Platform Capacity & Material Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Machine Inspections and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Using The Maintenance Chock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Annual Inspection Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Frequent and Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Warning and Instructional Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transport and Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Securing to Truck or Trailer for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Multiple patents pending.

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  • Page 1: Table Of Contents

    Operator’s Manual Specifications ..........inside cover Introduction .

  • Page 2: Specifications

    —Specifications— TITAN Boom™ 40-S Working Height* 46 ft 14.2 m Platform Height 40 ft 12.2 m Maximum Drive Height 30 ft 9.1 m Maximum Forward Reach w/ Stabilizers 26 ft 6 in Machine Weight** (Unloaded) 24250 lb 11000 kg Lift Capacity Total 4000 lb 1800 kg...

  • Page 3: Introduction

    This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures essential to properly and safely operate your MEC Aerial Work Platform for positioning personnel, along with their necessary tools and materials, to overhead work locations.

  • Page 4: Safety

    MEC designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine unless properly trained.

  • Page 5: Safety Alert Symbols

    Safety Safety Alert Symbols MEC manuals and decals use symbols and colors to help you recognize important safety, operation and maintenance information. RED – Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: Electrocution Hazard

    TITAN Boom™ 40-S Safety Electrocution Hazard ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED! DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically charged conductor. You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 m) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 Volts up to 50,000 Volts.

  • Page 7: Tip-Over Hazards

    NEVER replace any part of the machine with items of different weight or specification. NEVER modify or alter the work platform without written permission from MEC. NEVER place ladders or scaffolds in the platform or against any part of the machine.

  • Page 8: Fall Hazards

    TITAN Boom™ 40-S Safety Fall Hazards DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. DO NOT exit the platform when elevated Keep the platform floor clear of debris. DO NOT fasten a fall restraint lanyard to an adjacent structure.

  • Page 9: Additional Safety Hazards

    TITAN Boom™ 40-S Safety Additional Safety Hazards Explosion and Fire Hazards DO NOT operate the machine in hazardous locations or locations where potentially flammable or explosive gasses or particles may be present. Damaged Machine Hazards Conduct a thorough pre-start inspection of the machine and test all functions before each work shift to check for damage, malfunction and unauthorized modification.

  • Page 10: Controls & Components

    TITAN Boom™ 40-S Controls & Components Controls & Components Platform Controls ART_3471 ALWAYS be aware of the machine’s position and of your surroundings before activating any control function. CONTROL DESCRIPTION Function Enable Button Press and hold this button to enable boom, platform, frame level and stabilizer operations. Auxiliary Power If normal power fails, press and hold while using boom retract and boom lower functions.
  • Page 11 TITAN Boom™ 40-S Controls & Components CONTROL DESCRIPTION Steering Mode Switch Use this switch to set the steering mode: Left position: Crab Steer -- All four wheel turn in the same direction. Center position: 2-Wheel Steer -- Only the front two wheels steer. Right position: 4-Wheel Steer -- The front and rear wheels steer in opposite directions.

  • Page 12: Base Controls

    TITAN Boom™ 40-S Controls & Components Base Controls ART_3469 ALWAYS be aware of the machine’s position and of your surroundings before activating any control function. Page 10 92047 – July 2012...
  • Page 13 TITAN Boom™ 40-S Controls & Components CONTROL DESCRIPTION Emergency Stop Press the EMERGENCY STOP switch at any time to stop all machine functions. Switch Turn switch clockwise to reset Auxiliary Power If normal power fails, press and hold while using boom retract and boom lower functions. Switch Function Enable Press and hold this switch to enable boom, platform, frame level and stabilizer operations.

  • Page 14: Component Locations

    TITAN Boom™ 40-S Controls & Components Component Locations Material Load Securing D-Ring Material Personnel Loading Entry Gate Gates* Load Zone Platform Material Load Securing D-Ring Platform Controls Function Enable Material Load Foot Switch Securing D-Rings Boom Entry Ladder Boom Lift Engine Module Cylinder Chassis...

  • Page 15: Workplace Inspection

    TITAN Boom™ 40-S Workplace Inspection Workplace Inspection DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 16: Operating Instructions & Function Tests

    TITAN Boom™ 40-S Operating Instructions & Function Tests Operating Instructions & Function Tests DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 17: Starting Engine From Base Controls

    TITAN Boom™ 40-S Operating Instructions & Function Tests Starting Engine from Base Controls Be sure that the upper and lower EMERGENCY STOP Switches are reset. • Lower Control Box: Turn Key Switch to CHASSIS. ART_3345 • Move the Start/Stop switch to the right to start. Release the switch when the engine starts.

  • Page 18: Starting Engine From Platform Controls

    TITAN Boom™ 40-S Operating Instructions & Function Tests Starting Engine from Platform Controls • Lower Control Box: Turn the Key Switch to PLATFORM. ART_3371 • Platform Control Box: Move the Start/Stop switch UP to start. Release the switch when the engine starts. ART_3355 •...

  • Page 19: Base Controls Operation And Test

    TITAN Boom™ 40-S Operating Instructions & Function Tests Base Controls Operation and Test ART_3470 Check the area above and around the machine for obstructions before operating the machine. The machine must have space to allow full elevation of platform and full horizontal extension of the boom. 92047 –...
  • Page 20 TITAN Boom™ 40-S Operating Instructions & Function Tests Emergency Stop • Press the Emergency Stop Switch at any time to stop all machine functions. • Turn switch clockwise to reset. ART_3353 Select BASE Operation • Turn the Selector Key Switch to BASE. ART_3345 Function Enable •...
  • Page 21 TITAN Boom™ 40-S Operating Instructions & Function Tests Do not elevate the platform if the machine is not on a firm level surface. Base Control Boom/Platform Functions ART_3369 Stabilizer Deploy/Retract • Move and hold the Stabilizer Deploy/Retract switch down to deploy the stabilizers.
  • Page 22 TITAN Boom™ 40-S Operating Instructions & Function Tests Boom Lift/Lower • Press and hold the Boom Lift/Lower switch on the base control panel to lift or lower the boom. Test Operation • Press and hold the Function Enable switch. • Raise the boom until it stops. Boom should lift to full height. ART_3348 •...
  • Page 23 TITAN Boom™ 40-S Operating Instructions & Function Tests Platform Slide Forward/Reverse • Press and hold the Platform Slide switch on the base control panel to slide the platform along the platform support beam. Test Operation • Press and hold the Function Enable switch. ART_3352 •...

  • Page 24: Platform Control Operation And Test

    TITAN Boom™ 40-S Operating Instructions & Function Tests Platform Control Operation and Test Entering The Platform Material Loading Gates-- Personnel shall enter and exit the platform only at the Personnel Not for personnel use Entry Gate, and only when: • The boom is fully retracted using the Boom Extend/Retract Fall Protection function, and Anchor Cables...
  • Page 25 TITAN Boom™ 40-S Operating Instructions & Function Tests Platform Control Panel ART_3472 IMPORTANT—Before moving, check that the route of travel to be taken is clear of persons, obstructions, debris, holes, and drop offs, and is capable of supporting the machine. Function Enable At Platform Controls There are separate Function Enable features for drive/steering and lift functions.
  • Page 26 TITAN Boom™ 40-S Operating Instructions & Function Tests Lift Function Enable Lift functions (all boom, platform, chassis level and stabilizer operations) are enabled by pressing and holding the button on top of either the Boom or Platform control levers, or the green Enable button at the top left of the Platform Control Station.
  • Page 27 TITAN Boom™ 40-S Operating Instructions & Function Tests • Press the Horn Button to verify proper operation. ART_3359 Tilt Indicator Light Light ON and alarm sounding indicates an unsafe condition. • STOP. The machine is not level. Carefully retract the boom, then lower the boom.
  • Page 28 TITAN Boom™ 40-S Operating Instructions & Function Tests Drive Control Lever Operation Depending on the placement of the control box and the orientation of the platform, the machine may move in unexpected directions when the Drive and Steer functions are activated. The color- and shape-coded arrows on the joystick decal correspond to similar arrow decals on the machine chassis.
  • Page 29 TITAN Boom™ 40-S Operating Instructions & Function Tests Steering Mode Three steering modes are available: Crab Steer, 2-Wheel Steer and 4-Wheel Steer. To return to 2-Wheel steering after using the Crab Steer or 4-Wheel Steer modes, center the rear wheels, then switch to 2-wheel steer mode. Test Operation •...
  • Page 30 TITAN Boom™ 40-S Operating Instructions & Function Tests Boom Functions Control Lever This control lever controls the Boom Extend/Retract and the Boom Lift/Lower functions. The control lever is fully proportional for both functions. These functions may be enabled by pressing the button on top of the control lever. When the stabilizers are not deployed, boom extension is limited to approximately 8.5 ft.

  • Page 31: Shutdown Procedure

    TITAN Boom™ 40-S Operating Instructions & Function Tests Platform Functions Control Lever The Platform Functions control lever controls the Platform Slide Forward/Reverse and Platform Rotate functions. The control lever is fully proportional for both functions. These functions may be enabled by pressing the button on top of the control lever. Test Operation To test the Platform Slide Forward/Reverse function: •...

  • Page 32: Emergency Lowering System

    TITAN Boom™ 40-S Operating Instructions & Function Tests Emergency Lowering System If the control system fails while the platform is elevated, use the emergency lowering procedure to safely lower the platform. Do not climb down the boom assembly or exit the platform. Emergency Lowering Switch Emergency...

  • Page 33: Fold Down Platform Railings

    TITAN Boom™ 40-S Operating Instructions & Function Tests Fold Down Platform Railings ART_3382 The TITAN Boom uses a pinless guard rail system. After removing the loading gates, lift the guard rail section and pivot to stow, or lift further to remove the rail. Loading Gate Spring Pin 6 places Corner Cap...
  • Page 34 TITAN Boom™ 40-S Operating Instructions & Function Tests Fold Down Rails (continued) Lift and pivot the end sections to the stowed position. ART_3379 Lift and pivot the side sections to the stowed position. ART_3380 Guard rails are stowed. ART_3381 To return the machine to normal operation mode: •...

  • Page 35: Platform Capacity & Material Loading

    TITAN Boom™ 40-S Operating Instructions & Function Tests Platform Capacity & Material Loading DO NOT exceed the Maximum Platform Capacity, including persons, of 4000 lbs (1814 kg). DO NOT exceed the Maximum Platform Capacity Outside Load Zone of 1000 lbs (454 kg). DO NOT exceed the maximum material load zone capacity of 3000 lbs (1360 kg) located and secured in the load zone only.

  • Page 36: Machine Inspections And Maintenance

    TITAN Boom™ 40-S Machine Inspections and Maintenance Machine Inspections and Maintenance DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section.

  • Page 37: Using The Maintenance Chock

    TITAN Boom™ 40-S Machine Inspections and Maintenance Using The Maintenance Chock NEVER perform work or inspection on the machine with the platform elevated without first blocking the boom assembly with the Maintenance Chock. The Maintenance Chock is heavy. Hold it securely during the installation and removal process. The Maintenance Chock may rotate around the cylinder rod during machine movement and may fall if it is not held securely in place during installation and removal.

  • Page 38: Pre-Start Inspection Checklist

    TITAN Boom™ 40-S Machine Inspections and Maintenance Pre-Start Inspection Checklist The operator must conduct a Pre-Start Inspection of the machine before each work shift. DO NOT use a damaged or malfunctioning machine. Initial Description ______ Check that the operator’s manual and manual of responsibilities are in the storage container located on the platform. ______ Perform a visual inspection of all machine components.

  • Page 39: Frequent Inspection Checklist

    TITAN Boom™ 40-S Machine Inspections and Maintenance Frequent Inspection Checklist This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs first. Failure to do so could result in death or serious injury. Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep inspections records up to date.

  • Page 40: Annual Inspection Report

    Machine Inspections and Maintenance Annual Inspection Report Annual Inspection Report Date Serial Number MEC Aerial Platform Sales Corp. Model Number Date Of Last Inspection 1401 S. Madera Avenue • Kerman, CA 93630 USA Date Placed In Service 800-387-4575 • 559-842-1500 • Fax: 559-842-1522...

  • Page 41: Maintenance

    TITAN Boom™ 40-S Maintenance Maintenance DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section. Tag and remove a damaged, malfunctioning or modified machine from service.

  • Page 42: Routine Maintenance

    TITAN Boom™ 40-S Maintenance Routine Maintenance IMPORTANT— The operator may perform only maintenance items on the Pre-Start Inspection Checklist. Frequent and Annual maintenance must be performed by qualified service technicians. Pre-Start Inspection Perform routine maintenance as identified in the Pre-Start Inspection Checklist on page 36. Frequent and Annual Maintenance Frequent Inspection Checklists and Annual Inspection Reports must be completed by qualified service technicians trained and authorized to perform maintenance on this machine,...

  • Page 43: Lubrication

    TITAN Boom™ 40-S Maintenance Lubrication Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified service technician. Controls Module components removed Add Oil Here for clarity LEVEL Diesel Fuel Fill to Here Sight Gauges Hydraulic Fluid Sight Gauge ART_3392...

  • Page 44: Troubleshooting

    • Obvious fluid leak or damaged component? Module • Wires disconnected, broken, or loose? • Motor control processor Diagnostic LED OFF? LED should be ON. If not ON or FLASHING, refer to Service Manual or contact MEC Technical Support. Diagnostic LED ART_3093 Page 42 92047 –...

  • Page 45: Warning And Instructional Decals

    TITAN Boom™ 40-S Warning and Instructional Decals Warning and Instructional Decals All warning and instructional decals must be present, legible and secure. use stencil to paint-- 4 places metal plate on pallet stops-- 2 places Platform removed inside control box Inside both sides of gate inside of gate only...
  • Page 46 91850 2 Places 91975 2 Places 92334 -- ANSI 2 Places WARNING 92230 -- CSA MATERIAL LOADING GATES MUST BE IN TITAN BOOM 40-S 2010 CLOSED AND SECURED POSITION BEFORE MAXIMUM WARNING WHEEL 4000 LBS THIS MACHINE IS NOT LOAD OPERATING PLATFORM.
  • Page 47 TITAN Boom™ 40-S Warning and Instructional Decals Serial Plate Location The serial plate is attached to the machine at the time of manufacture. Important information about the machine is recorded on the serial plate. TITAN BOOM 40-S 2010 MAXIMUM WARNING WHEEL...

  • Page 48: Transport And Lifting Instructions

    Truck drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate MEC machinery. Drivers are also responsible for selecting the correct and appropriate trailer according to government regulations and company policy. Drivers must ensure that the vehicle and chains are strong enough to hold the weight of the machine (see the serial number plate for machine weight).

  • Page 49: Securing To Truck Or Trailer For Transport

    TITAN Boom™ 40-S Transport and Lifting Instructions Driving • Turn the Base Key Switch to PLATFORM. Check that the Emergency Stop Switch is reset by turning it clockwise. • Enter the platform and reset the Platform Emergency Stop Switch. • Test platform control functions. •...

  • Page 50: Lifting Instructions

    TITAN Boom™ 40-S Transport and Lifting Instructions Lifting Instructions Only qualified riggers should rig and lift the machine. Ensure that the crane capacity, loading surfaces and straps are sufficient to withstand the machine weight. See the serial plate for the machine weight. 1 Begin with the platform fully lowered and retracted.
  • Page 51 TITAN Boom™ 40-S Transport and Lifting Instructions 4 Locate the lift points. • Front lift points are located in the front axle. • Rear lift points are at the rear of the machine chassis. Components removed for clarity ART_4181 5 Locate the machine’s center of gravity. Y Axis X Axis Center of Gravity...
  • Page 52 TITAN Boom™ 40-S Transport and Lifting Instructions 6 Attach lifting straps, chains or cables of adequate capacity to the lifting points previously designated. Route through the open gates as shown. Components removed for clarity ART_4182 7 Carefully lift the machine. ART_4183 Page 50 92047 –...
  • Page 53 TITAN Boom™ 40-S Transport and Lifting Instructions OTES 92047 – July 2012 Page 51...
  • Page 54 TITAN Boom™ 40-S Transport and Lifting Instructions OTES Page 52 92047 – July 2012...
  • Page 55 (1) year from date of registered sale or date the unit left the factory if not registered. MEC Aerial Platform Sales Corp. further warrants the structural weldments of the main frame and scissor arms to be free from defects in material or workmanship for five (5) years from date of registered sale or date unit left the factory if not registered.
  • Page 56 MEC Aerial Platform Sales Corp. 1401 South Madera Ave • Kerman, CA 93630 USA Ph: 1-877-632-5438 • 559-842-1500 • Fax: 559-842-1522 www.mecawp.com...

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