Emerson XJAL-020Z-CFV-012 Manual
Emerson XJAL-020Z-CFV-012 Manual

Emerson XJAL-020Z-CFV-012 Manual

Outdoor refrigeration unit
Table of Contents

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AE5-1377 R3

TABLE OF CONTENTS

Safety Instructions ..................................................... 2
Safety Icon Explanation .......................................... 2
Fire, or Injury to Persons .......................................... 3
Safety Statements................................................... 3
1.
Introduction ......................................................... 4
2.
Nomenclature/Features ...................................... 4
3.
4.
Performance Data ............................................... 4
5.
Electrical / Physical Data ................................... 4
6.
Generator Requirements ................................... 4
7.
Physical Dimensions .......................................... 5
8.
Installation / Piping Instructions ....................... 5
9.
10.
Control Features ............................................ 5
10.1.
Fresh Start Program .................................... 5
10.2.
Stop Program ............................................... 5
10.3.
temperature units only) ............................................. 5
10.4.
Compressor Phase Reversal ....................... 5
10.5.
Loss of Phase Protection ............................. 6
APPENDIXES
Appendix 1 - Electronic Defrost Control
Appendix 2 - Defrost Quickstart
TABLE OF FIGURES
Figure 1 - Nomenclature and Features ........................ 9
Figure 4 - Defrost Control Module.............................. 12
Figure 5 - Communication Board ............................... 12
Only) ........................................................................... 12
TABLES
404A ........................................................................... 24
................................................................................... 24
Table 7 - Main Control Board Settings ....................... 26
Table 8 - Diagnostics Module Display ....................... 27
© 2017 Emerson Climate Technologies, Inc.
Copeland Scroll™ Outdoor Refrigeration Unit
10.6.
Motor Current Overload ................................ 6
10.7.
10.8.
Adjustable Low Pressure Switch .................. 6
10.9.
Liquid Floodback Protection ......................... 6
10.10.
Crankcase Heater ..................................... 6
10.11.
Condenser Fan Speed Control ................. 6
10.12.
(Low temperature units only) .................................... 6
11.
12.
TXV selection .................................................. 7
13.
13.1.
14.
14.1.
Prior to Mid- 2013 ..................................................... 7
15.
Updated Defrost Control Module .................. 8
16.
Evaporator Fan Control ................................. 8
17.
Diagnostic Display Board .............................. 8
Appendix 3 - XWeb Instructions
Appendix 4- E2 Instructions
Pressure Control ......................................................... 13
Capacity Multiplier Correction Factors ....................... 28
.................................................................................... 28
Table 12 - Sensor Information .................................... 33
1
June 2013

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Summary of Contents for Emerson XJAL-020Z-CFV-012

  • Page 1: Table Of Contents

    Table 12 - Sensor Information ........33 Table 5 - Mechanical/Electrical Specifications ... 25 Table 6 - Emerson Supplied Defrost Set Points ..25 Table 7 - Main Control Board Settings ....... 26 Table 8 - Diagnostics Module Display ....... 27...
  • Page 2: Safety Instructions

    NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to CAUTION personal injury. FLAMMABLE, Fire hazard! Sparking in a potentially explosive atmosphere! Explosion hazard! © 2017 Emerson Climate Technologies, Inc.
  • Page 3: Instructions Pertaining To Risk Of Electrical Shock, Fire, Or Injury To Persons

    Only qualified and authorized HVAC or refrigeration personnel are permitted to install commission and maintain this equipment. • Electrical connections must be made by qualified electrical personnel. • All valid standards and codes for installing, servicing, and maintaining electrical and refrigeration equipment must be observed. © 2017 Emerson Climate Technologies, Inc.
  • Page 4: Introduction

    In situations or locations were an electrical power enthalpy or total heat (Btu/lb) generator could be applied in the event of a power outage, the Copeland Scroll™ outdoor condensing unit will operate providing the generator will provide a supply © 2017 Emerson Climate Technologies, Inc.
  • Page 5: Physical Dimensions

    An error message will be shown on the diagnostic LED. allow the compressor to run safely and pass the extreme weather hours. © 2017 Emerson Climate Technologies, Inc.
  • Page 6: Loss Of Phase Protection

    Units introduced in mid-2013 include an electronic low cycle of the scroll compressor for overheat temperature pressure control. The electronic low pressure control control. provides more accurate cut-in and cut-out pressure © 2017 Emerson Climate Technologies, Inc.
  • Page 7: Electronic Expansion Value (Exv)

    (SW1) and the 12. TXV selection second rotary dipswitch sets the time interval between For EVI, Emerson recommends a balanced port TXV defrost cycles (SW2). For automatic defrost set SW1 because it offers a wider operating range for floating and SW2 as desired.
  • Page 8: Updated Defrost Control Module

    See Figure 5. An ON/OFF output connection is also provided on the control board (JP9) for direct connection of a customer supplied contactor coil controlling the evaporator fans. © 2017 Emerson Climate Technologies, Inc.
  • Page 9: Figure 1 - Nomenclature And Features

    AE5-1377 R3 Figure 1 - Nomenclature and Features © 2017 Emerson Climate Technologies, Inc.
  • Page 10: Figure 2 - Physical And Installation Requirements

    AE5-1377 R3 Figure 2 - Physical and Installation Requirements © 2017 Emerson Climate Technologies, Inc.
  • Page 11: Figure 3 - Power Board / Control Board

    AE5-1377 R3 Figure 3 - Power Board / Control Board * Note: Short Cycle Protection Option a. Factory Jumper Intalled Three Minute Time Delay Remove Jumper Twenty Second Time Delay © 2017 Emerson Climate Technologies, Inc.
  • Page 12: Figure 4 - Defrost Control Module

    AE5-1377 R3 Figure 5 - Communication Board Figure 4 - Defrost Control Module Figure 6 - Emerson Supplied Defrost (-002/-012 Models Only) © 2017 Emerson Climate Technologies, Inc.
  • Page 13: Figure 7 - Quick Setup Guide For Electronic Low Pressure Control

    AE5-1377 R3 Figure 7 - Quick Setup Guide for Electronic Low Pressure Control © 2017 Emerson Climate Technologies, Inc.
  • Page 14 AE5-1377 R3 Drawings © 2017 Emerson Climate Technologies, Inc.
  • Page 15 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 16 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 17 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 18 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 19 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 20 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 21 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 22 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 23 AE5-1377 R3 © 2017 Emerson Climate Technologies, Inc.
  • Page 24: Table 3 - Medium Temp Performance Criteria For R-404A

    18100 R404A / POE XJAL-040Z-CFV 24700 23700 R404A / POE XJAL-040Z-TFC 24700 23700 R404A / POE XJAL-050Z-CFV 27600 25700 R404A / POE XJAL-050Z-TFC 27600 25700 R404A / POE XJAL-060Z-TFC 34700 32700 R404A / POE © 2017 Emerson Climate Technologies, Inc.
  • Page 25: Table 5 - Mechanical/Electrical Specifications

    There are many factors that affect the sound reading of a condensing unit such as unit mounting, reflecting walls, background noise and operating condition. Table 6 - Emerson Supplied Defrost Set Points For Models with Mechanical Low Pressure Control and PCB Defrost Module...
  • Page 26: Table 7 - Main Control Board Settings

    ON/ON whether compressor is ON/OFF or defrosting XJAM-030Z-CFV ZX21KCE-PFV OFF/OFF Bit2: To set defrost mode XJAM-040Z-TFC ZX30KCE-TF5 ON/ON "OFF": default setting, using Emerson defrost module "ON": Using Customer defrost module XJAM-040Z-CFV ZX30KCE-PFV OFF/OFF XJAM-050Z-TFC ZX38KCE-TF5 OFF/OFF Bit3: Not Used Yet...
  • Page 27: Table 8 - Diagnostics Module Display

    All error/warning messages are priority-ranked from highest to lowest. If unit is initially powered on, the diagnosis module will show signal similar to the below example: Figure 8 - Diagnostics Module Start Up Information © 2017 Emerson Climate Technologies, Inc.
  • Page 28: Table 9 - Refrigerant Liquid Temperature Valve Capacity Multiplier Correction Factors

    Table 10 - Pressure Control Settings for SJAL/M Units Application Control R-404A/R-507 R-407A R-407C XJAL(Low Temp) Low Pressure 0 PSIG min. XJAM(Medium Low Pressure 17 PSIG min. 26.9 PSIG min. 9.4 PSIG min. Temp) © 2017 Emerson Climate Technologies, Inc.
  • Page 29: Table 11 - System Diagnostic Information

    CDU) -Continue to run unit at the right position -Ambient temp reads (See Table on default mode >50°F -Check whether the sensor is in the heat isolation material -Check whether the sensor has failed © 2017 Emerson Climate Technologies, Inc.
  • Page 30: 2017 Emerson Climate Technologies, Inc

    * Check voltage supply at the Hour -Auto start the unit compressor terminals, must be with in after 3 minutes the +/- 10% voltage tolerance of the -Lockout unit if 6 trips comprressor nameplate. in less than 12 hour © 2017 Emerson Climate Technologies, Inc.
  • Page 31: 2017 Emerson Climate Technologies, Inc

    * Check voltage supply at the after 3 minutes Hour compressor terminals, must be with in -Lockout unit if 6 trips the +/- 10% voltage tolerance of the in less than 12 hour compressor nameplate. © 2017 Emerson Climate Technologies, Inc.
  • Page 32: 2017 Emerson Climate Technologies, Inc

    ±22psig High Pressure ambient temperatures, incorrect -Lockout unit if 6 trips Lockout Trip -Contact Close at envelope operation within 1 hour 348 psig ±22psig -Verify system component operations -Display HP lockout on diagnostic © 2017 Emerson Climate Technologies, Inc.
  • Page 33: Table 12 - Sensor Information

    33.62 17.49 8.836 58.4 32.12 16.78 8.55 55.92 30.7 16.11 8.275 53.59 29.36 15.46 8.01 51.34 28.08 14.84 7.754 49.21 26.86 14.25 7.508 47.18 25.7 13.69 7.272 45.25 24.6 13.15 7.044 43.39 23.56 12.64 © 2017 Emerson Climate Technologies, Inc.
  • Page 34: 2017 Emerson Climate Technologies, Inc

    6.642 3.952 2.742 12.39 6.408 3.822 2.668 11.97 6.182 3.698 2.598 11.57 5.966 3.58 2.529 2.462 11.18 5.76 3.464 2.396 5.56 3.354 2.333 5.368 3.246 2.272 5.186 3.144 2.333 5.368 3.246 2.272 5.186 3.144 © 2017 Emerson Climate Technologies, Inc.
  • Page 35: 2017 Emerson Climate Technologies, Inc

    Emerson Climate Technologies, Inc. and/or its affiliates (collectively "Emerson"), as applicable, reserve the right to modify the design or specifications of such products at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product.
  • Page 36 APPENDIX 1 (UP): To see the max. stored temperature; in programming mode it browses the Digital controller with off cycle defrost parameter codes or increases the displayed value. (DOWN) To see the min stored temperature; in programming mode it browses the XR30CX parameter codes or decreases the displayed value.
  • Page 37 When the controller is ON, insert the “Hot key” and push o key; the "uPL" message 5.7 THE ON/OFF FUNCTION appears followed a by flashing “End” With “onF = oFF”, pushing the ON/OFF key, the instrument is switched off. The Push “SET”...
  • Page 38 14. DEFAULT SETTING VALUES Label Name Range Default Menu rtc Real time clock menu CF Temperature measurement unit °F °C  °F rES Resolution in=integer; dE= dec.point EdF Defrost mode rtc - in IdF Interval between defrost cycles 1  120 ore MdF (Maximum) length for defrost 0 ...
  • Page 39 APPENDIX 2...
  • Page 40 APPENDIX 3 PN 07 - 19 December 2012 IN THIS ISSUE XWEB WITH COPELAND SCROLL CONDENSER UNITS Installation Instructions: XJ Scroll Condenser to XWEB300D/500D/500 Copeland XJ Scroll Condenser Units are used for walk-in cooler and freezer applications. All units integrate the many benefits of scroll compressor technology, fan speed control, and Copeland PerformanceAlert™...
  • Page 41 PN 07 - 19 December 2012 IN THIS ISSUE XWEB WITH COPELAND SCROLL CONDENSER UNITS Network Wiring and Configuration XJ Scroll Condensers connect to the XWEB with the One-Way Communication Board using RS485 MODBUS. Figure 1 - XJ Scroll Connected to a One-Way Communication Board Connect the XJ Scroll to the MODBUS network as shown in figure below.
  • Page 42 PN 07 - 19 December 2012 IN THIS ISSUE XWEB WITH COPELAND SCROLL CONDENSER UNITS XJ Scroll One-Way Communication Board Configuration XJ Scroll address is determined using dip switches on the One-Way Communication Board. Switch numbers 1 to 6 set the slave address. Switch number 7 will set the Baud rate and switch number 8 will set the parity.
  • Page 43 PN 07 - 19 December 2012 IN THIS ISSUE XWEB WITH COPELAND SCROLL CONDENSER UNITS Set Baud Rate Baud Rate - - - - - - ON - 9.6Kbps Set Parity Parity - - - - - - - OFF No Parity Page 4 of 6 pag.
  • Page 44 COPELAND SCROLL CONDENSER UNITS XWEB and XJ Compatibility rules The XJ units that will work with the XWeb are all XJAM and XJAL units with -012 and -022 BOMs. Here it follows the complete list XJAL-020Z-CFV-012 XJAL-050Z-CFV-022 XJAM-030Z-TFC-012 XJAL-020Z-CFV-022 XJAL-050Z-TFC-012...
  • Page 45 PN 07 - 19 December 2012 IN THIS ISSUE XWEB WITH COPELAND SCROLL CONDENSER UNITS XWEB Configuration XWEB is compatible with XJ Units with firmware version 2.1.1 plus patch “Update_CDU- UNITS_(20121203)”. You can freely download it from the Dixell’s website (requires login). •...
  • Page 46 Maximum Number of XJ Scroll units per E2: E2 Model/Series Table 1 - E2 Models Document Part # 026-4909 Rev 1 20-OCT-2011 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 47 BUS port (COM 2, 4, or 6). Document Part # 026-4909 Rev 1 20-OCT-2011 Page 2 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 48 Figure 2 - E2 Modbus Connected to the One-Way Communication Board Document Part # 026-4909 Rev 1 20-OCT-2011 Page 3 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 49 Figure 3 - XJ Scroll One-Way Communication Board Document Part # 026-4909 Rev 1 20-OCT-2011 Page 4 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 50 Table 2 - Address Settings Document Part # 026-4909 Rev 1 20-OCT-2011 Page 5 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 51 Table 2 - Address Settings Document Part # 026-4909 Rev 1 20-OCT-2011 Page 6 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 52 Table 2 - Address Settings Document Part # 026-4909 Rev 1 20-OCT-2011 Page 7 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 53 Serial tab of the General Controller Info setup screens: Document Part # 026-4909 Rev 1 20-OCT-2011 Page 8 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 54 - Connected I/O Boards and Controllers. Document Part # 026-4909 Rev 1 20-OCT-2011 Page 9 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 55  to Commission. (If you have more than one Document Part # 026-4909 Rev 1 20-OCT-2011 Page 10 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 56 •Board with one that has the latest version of firmware on it. Document Part # 026-4909 Rev 1 20-OCT-2011 Page 11 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 57 Table 3 - Cable Specs Document Part # 026-4909 Rev 1 20-OCT-2011 Page 12 of 13 ©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use. Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
  • Page 58 Responsibility for proper selection, use and maintenance of any Computer Process Controls, Inc. product remains solely withthe purchaser and end-user. 026-4909 20-OCT-20111 Emerson is a trademark of Emerson Electric Co. ©2011 Computer Process Controls, Inc. All rights reserved. Printed in the USA.

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