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Danfoss EC-C1200-450 User Manual
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Danfoss EC-C1200-450 User Manual

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U s e r G u i d e
E l e c t r i c a l c o n v e r t e r
E C - C 1 2 0 0 - 4 5 0
d a n f o s s . c o m

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Summary of Contents for Danfoss EC-C1200-450

  • Page 1 U s e r G u i d e E l e c t r i c a l c o n v e r t e r E C - C 1 2 0 0 - 4 5 0 d a n f o s s .
  • Page 2 E C - C 1 2 0 0 - 4 5 0 T a b l e o f C o n t e n t s 1 . G e n e r a l i n f o r m a t i o n 1 .
  • Page 3 E C - C 1 2 0 0 - 4 5 0 T a b l e o f C o n t e n t s 6 . 2 . P r e - c h a r g i n g ....................................6 .
  • Page 4 E C - C 1 2 0 0 - 4 5 0 © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 3 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 5 E C - C 1 2 0 0 - 4 5 0 1 . G e n e r a l i n f o r m a t i o n                  ...
  • Page 6 E C - C 1 2 0 0 - 4 5 0 1 . G e n e r a l i n f o r m a t i o n F i g u r e 1 . S - a n d L - s y s t e m s s c h e m a t i c s Ω...
  • Page 7 E C - C 1 2 0 0 - 4 5 0 1 . G e n e r a l i n f o r m a t i o n         6 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 8 E C - C 1 2 0 0 - 4 5 0 1 . G e n e r a l i n f o r m a t i o n     Ω © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 7 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 9 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n 8 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 10 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n       © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 11 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n       1 0 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 12 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n F i g u r e 2 . C o n n e c t o r s h i e l d ( m e c h a n i c a l s a f e t y f e a t u r e )  ...
  • Page 13 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n                    ...
  • Page 14 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n                 © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 1 3 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 15 E C - C 1 2 0 0 - 4 5 0 2 . S a f e t y i n f o r m a t i o n     1 4 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 16 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w                 © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 1 5 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 17 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w               1 6 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 18 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w F i g u r e 3 . M a i n c o m p o n e n t s ( l e f t : E C - L T S u n i t , r i g h t : E C - C )  ...
  • Page 19 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w         F i g u r e 4 . E l e c t r i c d e v i c e p o w e r c o n n e c t i o n d i a g r a m ( E C - L T S o n l y f o r + D C - o p t i o n )  ...
  • Page 20 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w                        ...
  • Page 21 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w F i g u r e 5 . O v e r v i e w o f t h e d r i v e t r a i n s y s t e m ( f o r r e f e r e n c e o n l y ) .  ...
  • Page 22 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w   F i g u r e 6 . R a t i n g p l a t e e x a m p l e ©...
  • Page 23 E C - C 1 2 0 0 - 4 5 0 3 . P r o d u c t o v e r v i e w     2 2 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 24 E C - C 1 2 0 0 - 4 5 0 4 . T r a n s p o r t a t i o n a n d s t o r a g e        ...
  • Page 25 E C - C 1 2 0 0 - 4 5 0 4 . T r a n s p o r t a t i o n a n d s t o r a g e F i g u r e 7 . C o r r e c t l i f t i n g a n d i n c o r r e c t l i f t i n g 2 4 | ©...
  • Page 26 E C - C 1 2 0 0 - 4 5 0 4 . T r a n s p o r t a t i o n a n d s t o r a g e F i g u r e 8 . M a x i m u m p e r m i s s i b l e l i f t i n g a n g l e s ©...
  • Page 27 E C - C 1 2 0 0 - 4 5 0 4 . T r a n s p o r t a t i o n a n d s t o r a g e F i g u r e 9 . H o r i z o n t a l l i f t i n g  ...
  • Page 28 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n             © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 2 7 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 29 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 0 . L o c a t i o n o f t h e m o u n t i n g   p o i n t s 2 8 | ©...
  • Page 30 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 1 . L o c a t i o n o f t h e m o u n t i n g   p o i n t s , E C - L T S   u n i t   ( s o l d a s s e p a r a t e p r o d u c t , n e e d e d   o n l y w i t h + D C o p t i o n )  ...
  • Page 31 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 2 . L o c a t i o n o f t h e a i r v e n t s  ...
  • Page 32 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 3 . R e m o v i n g t h e X 1 - c o n n e c t o r  ...
  • Page 33 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 4 . C o o l i n g s y s t e m c o n n e c t i o n s ( l e f t : E C - L T S   ( s o l d a s s e p a r a t e p r o d u c t , n e e d e d o n l y w i t h + D C o p t i o n ) , r i g h t : E C - C u n i t )  ...
  • Page 34 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 5 . C o n n e c t i o n b o x l i d  ...
  • Page 35 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 6 . X 1 - c o n n e c t o r  ...
  • Page 36 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n       w i r i n g d i a g r a m   ©...
  • Page 37 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 7 . E l e c t r i c a l c o n n e c t i o n s ( l e f t : E C - L T S   ( s o l d a s s e p a r a t e p r o d u c t , n e e d e d o n l y w i t h + D C o p t i o n ) , r i g h t : E C - C )  ...
  • Page 38 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 1 8 . C o n n e c t i o n d i a g r a m F i g u r e 1 9 .
  • Page 39 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n     F i g u r e 2 0 . E l e c t r i c a l c o n n e c t i o n s w i t h + C E 1 o p t i o n 3 8 | ©...
  • Page 40 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n                 F i g u r e 2 1 . + D C E - o p t i o n ©...
  • Page 41 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n               4 0 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 42 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 2 2 . G r o u n d i n g p o i n t s F i g u r e 2 3 .
  • Page 43 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n             4 2 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 44 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 2 4 . C a b l e h a r n e s s c o n n e c t i o n w i t h t h e c a b l e l u g a n d t h e c a b l e g l a n d ( f o r i l l u s t r a t i o n o n l y )  ...
  • Page 45 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n   F i g u r e 2 6 . C u t l e n g h t o f t h e c a b l e s h e a t h F i g u r e 2 7 .
  • Page 46 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 2 8 . C u t t h e b r a i d s c r e e n F i g u r e 2 9 .
  • Page 47 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 3 0 . C o n n e c t i n g c a b l e l u g F i g u r e 3 1 .
  • Page 48 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n     F i g u r e 3 2 . C a b l e l u g a n d c a b l e g l a n d a s s e m b l y c r o s s - s e c t i o n  ...
  • Page 49 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n           4 8 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 50 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n                 © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 4 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 51 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n                         5 0 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 52 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n     D i s c o n n e c t i n g t h e p o w e r s u p p l y  ...
  • Page 53 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n   F i g u r e 3 3 . L o w v o l t a g e s i g n a l s :   m i n i m u m c o n n e c t i o n s n e e d e d f o r p o w e r i n g t h e e l e c t r i c d e v i c e 5 2 | ©...
  • Page 54 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n     F i g u r e 3 4 . E x a m p l e o f t h e m i n i m u m c o n n e c t i o n s ©...
  • Page 55 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 3 5 . D i s c o n n e c t i n g t h e p o w e r s u p p l y  ...
  • Page 56 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 3 6 . C A N g r o u n d i n g  ...
  • Page 57 E C - C 1 2 0 0 - 4 5 0 5 . I n s t a l l a t i o n F i g u r e 3 7 . M a i n t e n a n c e c o n n e c t o r F i g u r e 3 8 .
  • Page 58 E C - C 1 2 0 0 - 4 5 0 6 . O p e r a t i o n           P r e - c h a r g i n g    ...
  • Page 59 E C - C 1 2 0 0 - 4 5 0 6 . O p e r a t i o n F i g u r e 3 9 . P r i n c i p l e o f p r e - c h a r g i n g  ...
  • Page 60 E C - C 1 2 0 0 - 4 5 0 7 . M a i n t e n a n c e                                ...
  • Page 61 E C - C 1 2 0 0 - 4 5 0 7 . M a i n t e n a n c e                   6 0 | © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 62 E C - C 1 2 0 0 - 4 5 0 8 . D i s m o u n t i n g a n d d i s p o s a l o f t h e e l e c t r i c d e v i c e  ...
  • Page 63 E C - C 1 2 0 0 - 4 5 0 9 . T r o u b l e s h o o t i n g                        ...
  • Page 64 E C - C 1 2 0 0 - 4 5 0 9 . T r o u b l e s h o o t i n g     © D a n f o s s | P r o d u c e d B y : D a n f o s s P o w e r S o l u t i o n s | J a n u a r y 2 0 1 9 | 6 3 | B C 2 6 5 7 3 5 2 3 1 7 5 7 e n - 0 0 0 1 0 9...
  • Page 65 E C - C 1 2 0 0 - 4 5 0 1 0 . A f t e r s a l e s S e r v i c e p a r t s     F i g u r e 4 0 . S e r v i c e p a r t s w i t h s t a n d a r d   c o n n e c t i o n s  ...
  • Page 66 E C - C 1 2 0 0 - 4 5 0 1 0 . A f t e r s a l e s F i g u r e 4 1 . S e r v i c e p a r t s , + D C E   o p t i o n  ...
  • Page 67 E C - C 1 2 0 0 - 4 5 0 1 0 . A f t e r s a l e s F i g u r e 4 2 . S e r v i c e p a r t s , + C E 1 o p t i o n  ...
  • Page 68 E C - C 1 2 0 0 - 4 5 0 1 0 . A f t e r s a l e s F i g u r e 4 3 . S e r v i c e p a r t s , + C E 2   o p t i o n  ...