Scanreco G5 Pocket System Instruction Manual
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Summary of Contents for Scanreco G5 Pocket System
- Page 1 Instruction Manual G5 Rocket Flex/Pocket System Document: 66068 Revision: A Language: English...
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Page 2: Table Of Contents
2/33 Contents General information.................. 4 Safety information..................5 System information................... 7 G5 Pocket Transmitter................8 Product description.................. 8 Versions....................9 Functionality..................... 9 Installing/changing battery..............10 Technical data..................10 G5 Rocket Flex Transmitter..............11 Product description.................. 11 Versions....................12 Functionality..................... 12 Installing/changing battery.............. -
Page 3: Revision History
The text in this instruction manual, or any part of it may not be modified in any form or by any means, including electronic, mechanical, photocopying, recording, storage in an information retrieval system, or otherwise, without prior written permission of SCANRECO AB, SWEDEN. -
Page 4: General Information
4/33 General information This instruction manual describes the SCANRECO G5 Pocket & G5 Rocket Flex system, this instruction manual should be seen as a complement to the instruction manual for the application which the SCANRECO G5 Rocket Flex is intended to operate with. -
Page 5: Safety Information
SCANRECO instructions in this document. If the SCANRECO G5 system will be used in a safety critical application, the purchaser / system installer must undertake appropriate testing and evaluation of the final application to prevent injury to the end user. - Page 6 In order to ensure safety of the operator, bystanders and the machine, the user should study and learn all provided instructions regarding how to use the SCANRECO G5 system as well as all safety instructions and the location of all emergency stop controls. This will enable the user to quickly get familiar with the new remote control system and how to safely utilize it.
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Page 7: System Information
System information System overview The SCANRECO G5 system system has been especially developed for hydraulically driven mobile machinery. The system is a digital remote control system based on advanced microprocessor technology which can cope with the roughest of environments. The system is highly resistant against electromagnetic and radio frequency radiation. -
Page 8: G5 Pocket Transmitter
8/33 G5 Pocket Transmitter Product description The G5 Pocket Transmitter is a light weight, impact and water resistant handheld unit equipped with up to eight pushbuttons. It has five configurable Light Emitting Diodes (LED) for machine and status feedback. The buttons and the LED’s can be configured for a variety of different operations. -
Page 9: Versions
Neither of them are described in this manual as it is intended for the installer and end user. Please contact Scanreco in case of programming is required. Another Pocket or Rocket transmitter can be configured to work as a repeater to extend the working range. Please contact Scanreco in case of repeater function is required. -
Page 10: Installing/Changing Battery
10/33 Installing/changing battery The G5 Pocket Transmitter is equipped with 3 standard AAA cell batteries; to change batteries follow the instructions below 1. Remove the belt clip by unscrewing the top middle screw. 2. Unscrew the three screws holding the lid. 3. -
Page 11: G5 Rocket Flex Transmitter
11/33 G5 Rocket Flex Transmitter Product description The G5 Rocket Flex Transmitter is a light weight, impact and water resistant handheld unit equipped with up to fourteen ON/OFF function pushbuttons. The pushbuttons can have a two-step function. It has five configurable Light Emitting Diodes(LED) for machine and status feedback as well as a charge indication LED. -
Page 12: Versions
Neither of them are described in this manual as it is intended for the installer and end user. Please contact Scanreco in case of programming is required. Another Pocket or Rocket transmitter can be configured to work as a repeater to extend the working range. Please contact Scanreco in case of repeater function is required. -
Page 13: Installing/Changing Battery
13/33 Installing/changing battery The G5 Rocket Flex Transmitter requires 3 re-chargeable AA cell batteries. Batteries are included in the delivery but needs to be installed, follow the instructions below: 1. Remove the belt clip by unscrewing the top middle screws. 2. -
Page 14: Technical Data
14/33 Technical data Attribute Information Housing material Plastic PC IP-class IP 65 Ambient temperature -25 ºC to 55 ºC -15ºF to 130ºF Supply 3 x AA battery Operating time Without display: up to 120 hours of operation With display: up to 40 hours of operation (depending on usage of LED and display) Weight 400g (0,88lb.) including battery... -
Page 15: Battery Charger
15/33 Battery charger The battery charger also works as a holder for the Rocket Flex. The charger can be assembled on the machine with a 1/4” UNC screw, same as RAM-Mount Size B holders. While the Rocket Flex is charging the blue LED is flashing. When charging is finished, the blue LED is lit. The charger is delivered with a 1.8 meter cable with open wires. -
Page 16: G5 Receiver
16/33 G5 Receiver Product description The G5 Receiver is manufactured in plastic and is provided with contacts for connection of power supply and electro-hydraulic valves. Depending on the version the G5 Receiver can either be equipped with MOSFET outputs/inputs and Deutsch connectors, relay outputs with spring terminal block or CAN-Bus output. -
Page 17: Versions
17/33 Versions The G5 Receiver exists in different versions. The main difference between the version types is the output type which can be either MOSFET output, Relay output or CAN-Bus output. Versions with MOSFET output have two 12-pin Deutsch connectors while versions with relay output have cable glands with spring terminal block. -
Page 18: Technical Data G5 M19
18/33 Technical data Receiver G5 M19 Attribute Information Power Supply 9-36 VDC IP-Class IP67 Connector Interface 2 x 12 pin Deutsch connectors Programming interface RS232 Overload Protection Yes, maximum 36 VDC Current consumption <30 mA (idle), 60 mA + External loads in operation Digital Inputs 14 (can also be used as digital outputs) Do not exceed supply voltage. -
Page 19: Technical Data G5 R5 & R10
19/33 Technical data Receiver G5 5R & R10 Attribute Information Power Supply 9-36 VDC IP-Class IP65 Connector Interface Spring terminal block (tool free assembly) Programming interface RS232 Overload Protection Yes, maximum 36 VDC Current consumption <30 mA (idle) 60 mA + External loads in operation Digital Outputs 5 or 10 digital outputs. -
Page 20: Technical Data G5 Can
20/33 Technical data G5 Receiver CAN Attribute Information Power Supply 9-36 VDC IP-Class IP67 3x M12 connectors with 3 meter cable each, see specification below Connector Interface Programming interface RS232 Overload Protection Yes, maximum 36 VDC Current consumption Idle: 65 mA (at 24V) Operational: 100 mA + External loads in operation (at 24V) Short circuit proof, overload protected, max. -
Page 21: Receiver Dimensions
21/33 Receiver dimensions 57mm (2,2in) 127mm (5,0in) 8 - 13mm 110mm (4,33in) -
Page 22: Radio Information
22/33 Radio information The G5 system family incorporates an automated frequency jumping technology, a reliable radio transmission highly resistant to interference. The radio transmission takes place within the ISM-band used at pre-defined channels. The channel switches takes place multiple times per second following a pseudorandom sequence order which ensures the operator that transmission takes place at an optimal frequency at all times! No transmitter uses the same pseudorandom sequence order when switching... -
Page 23: Installation Recommendation
23/33 Installation recommendation General information This chapter covers general recommendations for assembling of the G5 system. ATTENTION: Assembly of the system in other ways than recommended in this chapter may affect the systems performance and life-span and may void any warranties given. Assembly of the Receiver The Receiver should be installed using the mounting holes at the edges on the unit. - Page 24 24/33 The Receiver should be assembled in such way that the operator can easily check the indications given from the units LED-display. The Receiver shall not be mounted in a place where the temperature can increase over max specified temperature. The antenna must never touch a metal object and should not be mounted in an area that is surrounded by metal as it causes reflections that significantly reduce range.
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Page 25: Torque Values
25/33 Torque values 0,8 Nm 1,5 Nm 0,8 Nm 0,8 Nm 0,5 Nm... -
Page 26: Startup And Led Indication
26/33 Startup and LED indication After installation of the Receiver and the batteries have been inserted into the Transmitter, the system should be fully operational with the default settings. The default setting use button number 7 to turn on the system. Buttons 1-6 are mapped to output 1-6. -
Page 27: Programming
There are two ways to do this; connecting the system to a computer using RS232 communication and WinSCI software or On-Site programming which is a simple method with less options. Please contact Scanreco and ask for G5 On-Site or WinSCI software configuration instructions. -
Page 28: Product Care
28/33 Product care 11.1 Storage Store the G5 Transmitter and Receiver in a dry environment where it is not exposed to unnecessary water/moist or extreme temperatures according to chapter 4.5, 5.5 and 6.4-6.6. IMPORTANT! Store the unit where it is safe! It is the operator’s responsibility to ensure that the G5 system is kept out of unauthorized personnel’s reach! ... -
Page 29: Troubleshooting
29/33 Troubleshooting 12.1 General This chapter contains measures the operator can or should take before a service technician is contacted in the unlikely event that you experience any problems with the Transmitter, the Receiver or the radio communication. Browse through the Troubleshooting chapter for most common scenarios / symptoms. Before contacting support please have all part numbers and serial numbers available. -
Page 30: Transmitter Test Mode
30/33 12.3 Transmitter test mode The Transmitter is equipped with a test mode to test the functionality of the buttons and LED’s. Radio communication with the receiver is disabled while in test mode. Simultaneously press button #1 and button #2. LED# 2, 3 &... -
Page 31: 13 Spare Parts
31/33 13 Spare parts IMPORTANT! Use only spare parts manufactured by SCANRECO for the specific product, usage of spare parts manufactured by others may cause product damage and will void the warranty. 13.1 List of spare parts Part number... -
Page 32: 14 Accessories
32/33 14 Accessories Part number Description 49963 Connector A Deutsch 1 x 12 incl crimp pins 49965 Connector B Deutsch 1 x 12 incl crimp pins 50265 Cable kit for G5 with Deutsch connectors, 3.24 m cable. 50258 Cable kit for G5 R5 & R10, 3.24 m power cable, 0.55m Hirshmann cable. 51070 Charger Rocket Flex (incl cable) 49587... -
Page 33: 15 Programmed Assignment Template
33/33 15 Programmed assignment template This section has been made available for system installer to provide final information to the operator on the programmed assignments. Type of Transmitter Type of Receiver Input Output Interlock bank On delay (ms) Off delay (ms) Logic Rule Button 1 Button 2 Button 3...
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