Sprinte ASP116 EVOLUTION Installation & Maintenance Manual
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Sprinte ASP116 EVOLUTION Installation & Maintenance Manual

Controller for powerful lifts
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ASP116 EVOLUTION
Controller for powerful lifts
INSTALLATION & MAINTENANCE MANUAL
FOR ADL300 GEFRAN FREQUENCY INVERTER
V6-20
11-2017

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Summary of Contents for Sprinte ASP116 EVOLUTION

  • Page 1 ASP116 EVOLUTION Controller for powerful lifts INSTALLATION & MAINTENANCE MANUAL FOR ADL300 GEFRAN FREQUENCY INVERTER V6-20 11-2017...
  • Page 2 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Sprinte SAS. All rights reserved, including translation rights.

  • Page 3: Table Of Contents

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER SUMMARY BEFORE STARTING............................... 4 USE OF PROGRAMMING « KEYPAD » .......................... 5 QUICK START FOR ADL300 WITH ASYNCHRONOUS MOTOR ..................7 QUICK START FOR ADL300 WITH SYNCHRONOUS MOTOR ..................12 STARTING GUIDE FOR KONE «...

  • Page 4: Before Starting

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 1 Before starting DANGEROUS VOLTAGE ● Please read and understand this installation manual before starting to use the inverter Gefran ADL300. Installation, settings and repairs, must done by qualified staff.

  • Page 5: Use Of Programming « Keypad

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 2 Use of programming « keypad » Key’s functions : Meaning of DELs After making parameters change into the inverter, it is ESSENTIAL to save the changed setting Sprinte SAS.
  • Page 6 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Solution 1 : Press « SAVE » (1) and « E » (2) Solution 2 : Follow the instructions below : Sprinte SAS. All rights reserved, including translation rights.

  • Page 7: Quick Start For Adl300 With Asynchronous Motor

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 3 Quick start for ADL300 with asynchronous motor 3.1 Asynchronous motor startup wizard Follow the instructions step by step below to start the inverter: Rated voltage (V) : Rated voltage of motor (see data plate motor) Rated current (A) : Rated current of motor (see data plate motor) Rated speed (rpm) : Rated speed of motor (see data plate motor).
  • Page 8 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Nb of poles pairs (p) : Number of poles PAIRS of motor (see data plate motor) (p = Hz * 60 / rpm) : motor 1500rpm = 2, motor 1000rpm = 3...
  • Page 9 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER (1) : Press « E » key to validate (2) : Press « E » key to validate (3) : When “Close enable input” is written : Push on UP button on emergency (4) : Waiting for display «...
  • Page 10 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER TRY TO MOVE Go to section 5 If motor working upside down, reverse 2 motor phases on terminal U, V, W and try again to move 3.2 Wiring and settings of encoder Wiring of encoder’s shield...
  • Page 11 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Encoder’s settings 3.3 Switch from open loop to close loop on asynchronous motor When encoder cable is wired correctly, you need to set inverter in close loop mode : go to below menu and parameter : Regulation mode : Switch from «...

  • Page 12: Quick Start For Adl300 With Synchronous Motor

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 4 Quick start for ADL300 with synchronous motor 4.1 Synchronous motor startup wizard Follow the instructions step by step below to start the inverter : Encoder wiring Wiring of encoder’s shield Sprinte SAS.
  • Page 13 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Encoder cable must be separate of main power cables Rated voltage (V) : Rated voltage of motor (see data plate motor) Rated current (A) : Rated current of motor (see data plate motor)
  • Page 14 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Rated voltage (V) = 380V Rated current (A) = 14.2A Rated speed (rpm) = 95 rpm Nb pairs of poles = 19.1x60 = 12 pairs of poles 95.5 Torque constant (Nm/A) = 670 = 47.18 Nm/A...
  • Page 15 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER (1) : Press « E » key to validate (2) : Press « E » key to validate (3) : When “Close enable input” is written : Push on UP button on emergency (4) : Waiting for display «...
  • Page 16 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER (1) : Press « E » key to validate (2) : Press « E » key to validate (3) : When “Close enable input” is written : Push on UP button on emergency (4) : Waiting for display «...
  • Page 17 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 1 – If motor working upside down, not correctly or not at all, reverse Go to section 5 2 phases on terminal U, V, W, do again and try again STEP 1 2 –...

  • Page 18: Starting Guide For Kone « Ecodisk » Motor

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 5 Starting guide for Kone « Ecodisk » motor (if not applicable, proceed to chapter 6) 5.1 Mechanical installation of encoder provided in place of existing tachymeter Remove the existing tachymeter (1), recover the pulley (2) and set it up on the new encoder provided (3). After, set up...
  • Page 19 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 5.2 Synchronous motor startup wizard Follow the instructions step by step below to start the inverter : Encoder wiring & shield wiring BLINDAGE MOTEUR DT- . 4 DT+ . 5 CK- .
  • Page 20 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 5.3 Encoder configuration for encoder mounted in peripheral of motor’s pulley Encoder is mounted like the below drawing : Drawing 1 Set up parameters in following menu « ENCODER CONFIG »:...
  • Page 21 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Rated voltage (V) : Rated voltage of motor (see data plate motor) Rated current (A) : Rated current of motor (see data plate motor) Rated speed (rpm) : Rated speed of motor (see data plate motor)
  • Page 22 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER When motor data set, follow instruction below on 216SP board :  + EMERGENCY OPERA ENTER Choose …  -  - ENTER CONFIGURATION CONFIGURATION …  - ...
  • Page 23 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER When motor data set, follow instruction below on 216SP board :  + EMERGENCY OPERA ENTER Choose …  -  - ENTER CONFIGURATION CONFIGURATION …  - ...
  • Page 24 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Do not set, go directly to step 9 Do not set, go directly to step 9 Quick start is now finish, try to move the motor to verify it’s working well in the good direction (up/down) :...
  • Page 25 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Modify setting from 0 to 1 or inversely Motor phase order Encoder phase order U, V, W 0 - Not inverse V, U, W 1 - Inverse U, V, W...

  • Page 26: Choosing The Travel Mode (Smart Travel Or Standard)

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 6 Choosing the travel mode (SMART TRAVEL or Standard) 6.1 “SMART TRAVEL” mode EMERGENCY OPERA  + ENTER Choose  -  - … ENTER CONFIGURATION CONFIGURATION  - …...

  • Page 27: Drive Settings

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 6 Drive settings Differents speed settings EMERGENCY OPERA  + ENTER Choose  -  - … ENTER CONFIGURATION CONFIGURATION  - …  - ENTER FREQ. INVERTER...
  • Page 28 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 6.5 Overview of the theoretical operation comfort 6.6 Setting of comfort operation To accelerate/decelerate FASTER, INCREASE jerk values under To accelerate/decelerate SOFTLY, DECREASE jerk values under Sprinte SAS.
  • Page 29 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Functionnement will be better if lift is well balanced. (See section 6.1 Checking the car’s balance) 6.7 Rollback settings at start If you have any rollback at start, increase 2 parameters under.
  • Page 30 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 6.8 Brake settings on start-up To adjust the brake opening time, see under : Standard value is : 200ms. > Increase or decrease as required 6.9 Optimizing travel...
  • Page 31 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 6.10 Brake settings on stop To adjust the brake close time, see under : Standard value is: 500ms. > Increase or decrease as required 6.11 Saving modified parameters...

  • Page 32: Brake Feedback & A3 Control

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 7 Brake feedback & A3 control 7.1 Brake feedback wiring VARIATEUR / INVERTER ADL300 Safety SAFETY EN+ SAFETY EN- SAFETY OK1 SAFETY OK2 Contrôle frein gearless / CFR2 1 .
  • Page 33 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Reset the brake feedback fault See under the screen when drive detect a brake feedback fault : Follow the following instructions to reset the « BRAKE FEEDBACK » fault : 7.4 Brake feedback test...

  • Page 34: Help

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 8 Help 8.1 Checking the car’s balance To verify the balance of your car, you have to survey the current’s consumption during up AND down travel, with the car half-loaded.

  • Page 35: Diagnostic / Fault List

    ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER 9 Diagnostic / Fault list Sprinte SAS. All rights reserved, including translation rights.
  • Page 36 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Autotune faults : Sprinte SAS. All rights reserved, including translation rights.
  • Page 37 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Sprinte SAS. All rights reserved, including translation rights.
  • Page 38 ASP116 EVOLUTION – STARTING WIZARD AND SETTINGS FOR ADL300 GEFRAN FREQUENCY INVERTER Sprinte SAS. All rights reserved, including translation rights.

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