Sprinte ASP 116 EVOLUTION Installation & Maintenance Manual

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Summary of Contents for Sprinte ASP 116 EVOLUTION

Page 1 ASP116 EVOLUTION Controller for powerful Lifts INSTALLATION & MAINTENANCE MANUAL v5-21 09-2018...
Page 2: Table Of Contents
ASP 116 EVOLUTION – INSTALLATION MANUAL SUMMARY PREAMBLE ................................... 3 BRAKING RESISTOR ..............................4 TEMPORARY OPERATION ............................5 CAR’S SPEED SETTING ..............................6 ASYNCHRONOUS MOTOR ............................7 GEARLESS MOTOR ..............................11 SHAFT’S CAMS INSTALLATION ........................... 16 FLAT CABLE INSTALLATION ............................18 SLOWDOWN DISTANCE .............................
Page 3: Preamble
ASP 116 EVOLUTION – INSTALLATION MANUAL 1 PREAMBLE This manual is valid only for VVVF drive connected to the controller via CANopen Bus, and for controller’s software version v5-10 or higher You will find here the start process of your controller ASP116 Evolution with CANopen connected VVVF drive ATVLIFT.
Page 4: Braking Resistor
ASP 116 EVOLUTION – INSTALLATION MANUAL 2 BRAKING RESISTOR Electrical cabinet Braking resistor MACHINEROOM Safety area : a minimum 1 meter free space shall be created around the braking resistor. Caution : the braking resistor may produce a very intense heat. Keep away any flammable material to avoid fire hazard.
Page 5: Temporary Operation
ASP 116 EVOLUTION – INSTALLATION MANUAL 3 TEMPORARY OPERATION Temporary operation shall be used during lift’s mounting step only, under skilled and authorized technicians control. Sprinte SAS. All rights reserved , including translations.
Page 6: Car's Speed Setting
ASP 116 EVOLUTION – INSTALLATION MANUAL 4 CAR’S SPEED SETTING Make this setting in Emergency or Temporary operation. EMERGENCY OPERA  + ENTER … Choose  -  - ENTER CONFIGURATION CONFIGURATION ENTER FREQ. INVERTER Remove the VVVF parameter’s protection MENU VF PROTECT.
Page 7: Asynchronous Motor
ASP 116 EVOLUTION – INSTALLATION MANUAL 5 ASYNCHRONOUS MOTOR Encoder’s wiring o The encoder’s cable shall be separated from power cables. o Connect the encoder’s shield in the VVVF inverter (dedicated flange). o Connect the motor’s shield on both sides , motor and cabinet.
Page 8 ASP 116 EVOLUTION – INSTALLATION MANUAL Mandatory settings Make these settings in Emergency or Temporary operation  + EMERGENCY OPERA ENTER  -  - … Choose ENTER CONFIGURATION CONFIGURATION ENTER FREQ. INVERTER Remove the VVVF parameter’s protection MENU VF PROTECT.
Page 9 ASP 116 EVOLUTION – INSTALLATION MANUAL RATED POWER RATED POWER  - 4,00 kW x,xx kW Set the Motor’s plate nominal voltage RATED VOLTAGE RATED VOLTAGE  - 380 V xxx V Set the Motor’s plate nominal current. RATED CURRENT RATED CURRENT ...
Page 10 ASP 116 EVOLUTION – INSTALLATION MANUAL Auto Tuning procedure Mandatory step to get the lift move. Make this setting in Emergency or Temporary operation. STEP 1 Set “YES” to launch the auto-tuning AUTO TUNING AUTO TUNING ENTER STEP 2 PUSH ON...
Page 11: Gearless Motor
ASP 116 EVOLUTION – INSTALLATION MANUAL 6 GEARLESS MOTOR Encoder’s wiring o The encoder’s cable shall be separated from power cables. o Connect the encoder’s shield in the VVVF inverter (dedicated flange). o Connect the motor’s shield on both sides , motor and cabinet.
Page 12 ASP 116 EVOLUTION – INSTALLATION MANUAL Mandatory settings Make these settings in Emergency or Temporary operation EMERGENCY OPERA  + ENTER … Choose  -  - ENTER CONFIGURATION CONFIGURATION ENTER FREQ. INVERTER Remove the VVVF parameter’s protection MENU VF PROTECT.
Page 13 ASP 116 EVOLUTION – INSTALLATION MANUAL Choose « YES » . Do not change FILTER  - Choose « 10 ms » . Do not change FILTER VALUE BACK  + 10 ms FREQ. INVERTER ENTER MOTOR DATA Set the motor’s type ...
Page 14 ASP 116 EVOLUTION – INSTALLATION MANUAL See tables below according to the inverter model. THERM.CURRENT RATED CURRENT  - 15,0 A XX,x A See tables below according to the inverter model. CURRENT LIMIT. CURRENT LIMIT.  - 15,0 A XX,x A Choose «...
Page 15 ASP 116 EVOLUTION – INSTALLATION MANUAL Auto Tuning procedure Mandatory step to get the lift move. Make this setting in Emergency or Temporary operation. The auto-tuning of a gearless motor is very noisy but this is quite normal. STEP 1 Set “YES”...
Page 16: Shaft's Cams Installation
ASP 116 EVOLUTION – INSTALLATION MANUAL 7 SHAFT’S CAMS INSTALLATION Upper end cams End limit cam Inspection Upper end limit cam Lower end cams Inspection Lower end limit cam End limit cam Sprinte SAS. All rights reserved , including translations.
Page 17 ASP 116 EVOLUTION – INSTALLATION MANUAL Limit switches Located on the roof of the car End limit switch Inspection upper end limit switch Inspection lower end limit switch Silent-Blocks Place it inside the cams. Silent-Block Sprinte SAS. All rights reserved , including translations.
Page 19 ASP 116 EVOLUTION – INSTALLATION MANUAL Multiple flat cables When several flat cables are necessary, there must a separation distance of 300mm or more to ensure the correct communication between the controller and the car’s roof board.. Flat Cable Flat Cable Special case with 2 flat cables : 24G + 16G When it’s not possible to space out both flat cables, you may place one over the other as described below :...
Page 20: Slowdown Distance
ASP 116 EVOLUTION – INSTALLATION MANUAL 9 SLOWDOWN DISTANCE NOMINAL CAR’S ACCELERATION ACCELERATION DECELERATION LEVELING LEVELING TIME STOP LENGTH SPEED COMFORT TIME LENGTH SPEED (m/s) m/s² Sec. 0.40 0,08 0.60 0,08 0.80 0,08 1.00 0,08 1.20 0,08 1.40 0,08 1.60 0,08 Theorical lift’s movement diagram , with main settings :...
Page 21: Flags Positionning
ASP 116 EVOLUTION – INSTALLATION MANUAL 10 FLAGS POSITIONNING Magnetic reader 10.1.1 Magnets placement Down slowdown magnet : 70 x 15 x 8 mm Door zone magnet : 300 x 15 x 8 mm Stop magnets : 70 x 15 x 8 mm Up slowdown magnet : 70 x 15 x 8 mm DR = Deceleration length previously computed in chap.
Page 22 ASP 116 EVOLUTION – INSTALLATION MANUAL 10.1.2 Mounting the magnetic fingers Magnetic fingers shall be placed over a maximum distance of 15mm from the magnets. (tolerance : +/- 10mm) ILS C ILS A ILS B Set 2 fingers one above the other, on guide rail’s side where shorts magnets are placed.
Page 23 ASP 116 EVOLUTION – INSTALLATION MANUAL 10.1.3 Mounting the two-states end slowdown fingers and magnets. Magnetic fingers shall be placed over a maximum distance of 15mm from the magnets. (tolerance : +/- 10mm) Two-state magnet : 75 x 15 x 8mm Magnetic fingers or «...
Page 24 ASP 116 EVOLUTION – INSTALLATION MANUAL Optical reader 224SP 10.2.1 Mounting the 224SP reader 10.2.2 Fixing the ropes. Fixing on Top Fixing on Bottom Sprinte SAS. All rights reserved , including translations.
Page 27 ASP 116 EVOLUTION – INSTALLATION MANUAL Checking the polarity of the two-states magnets (for end slowdowns) The polarity of the two-state magnets must be checked to ensure that the upper and lower slowdowns will be correctly read by the controller.
Page 28 ASP 116 EVOLUTION – INSTALLATION MANUAL Typical flags placement in « normal » configuration HIGHEST LEVEL Highest level slowdown flag RH : Upper end slowdown, two-states magnet DR : Slowdown distance Slowdown downward Level2. Stop downward Level 2. INTERMEDIATE LEVEL Door Zone Level 2.
Page 29 ASP 116 EVOLUTION – INSTALLATION MANUAL Crossover levels installation example Slowdown flag downward Level 3. LEVEL 3 Slowdown flag downward Level 2. CROSSOVER 2 Slowdown flag upward Level 3. DR:Slowdown distance LEVEL 2 Slowdown flag upward Level 2. RB : Lower end slowdown...
Page 30 ASP 116 EVOLUTION – INSTALLATION MANUAL Close levels installation example Slowdown flag upward Level 4. Slowdown flag downward Level 3. Slowdown flag downward Level 2 DR:Slowdown distance LEVEL 3 ó Close Levels 2 LEVEL 2 Slowdown flag upward Level 3.
Page 31: Absolute Reader K04Sp/K05Sp
ASP 116 EVOLUTION – INSTALLATION MANUAL 11 ABSOLUTE READER K04SP/K05SP Mounting of the belt and the K04SP encoder Sprinte SAS. All rights reserved , including translations.
Page 33 ASP 116 EVOLUTION – INSTALLATION MANUAL Mounting of the band and the K05SP reader 11.2.1 Content 1. 1 x band 2. 2 x suspension device 3. 1 x reader 4. 2 x sliding jaws (inside the reader (3)) 5. 1 x aluminium reader (insidie the reader(3)) 6.
Page 34 ASP 116 EVOLUTION – INSTALLATION MANUAL 11.2.3 Mounting of the reader  Initially, connect fastening angle and reader with the connecting screw. Do not tighten the screw for further improvments .  Remove the aluminium rail and the first sliding jaw to insert the band inside the reader.
Page 35 ASP 116 EVOLUTION – INSTALLATION MANUAL Shaft’s learning procedure (heights statement) All VVVF Inverter settings and Motor settings shall have been done properly. Connect the roof loud-speaker on CB8 plug of 211SP board (car-top inspection box) STEP 1 STEP 2 Connect the K04SP reader on CB11 plug of 211SP board.
Page 36 ASP 116 EVOLUTION – INSTALLATION MANUAL If you can’t reach the upper floor from the roof of the car, move up to the inspection’s upper end limit switch and save this position for the last floor. Do not move the car anymore, get out...
Page 37: Checking The Car's Balance
ASP 116 EVOLUTION – INSTALLATION MANUAL 12 CHECKING THE CAR'S BALANCE A good balance : improves the comfort, during acceleration and stops. Provides a greater lifetime for both machine and VVVF inverter. Reduces energy consumption. Shall be done before the fine adjustments of the VVVF inverter To verify the balance of your car, you have to survey the current’s consumption during up AND down travel, with the...
Page 38: Setting Of The Atvlift Inverter
ASP 116 EVOLUTION – INSTALLATION MANUAL 13 SETTING OF THE ATVLIFT INVERTER All ATVLift Inverter settings are done from the ASP116 Evolution terminal. EMERGENCY OPERA  + ENTER …  - Choose  - ENTER CONFIGURATION CONFIGURATION ENTER FREQ. INVERTER Remove the VVVF parameter’s protection...
Page 39 ASP 116 EVOLUTION – INSTALLATION MANUAL Set the nominal speed of your car LIFT TOP SPEED  - 0,70 m/s Set the acceleration time Decrease value for a strong acceleration Increase value for a smooth acceleration ACCELER. TIME  -...
Page 40 ASP 116 EVOLUTION – INSTALLATION MANUAL Increase value if the targeted speed is not maintained ( ->15% for async.mot., ->10% for sync.mot) LOOP GAIN  - Choose « NO ». Do not change REJECTOR FILTER BACK FREQ. INVERTER  -...
Page 41 ASP 116 EVOLUTION – INSTALLATION MANUAL Rollback settings FREQ. INVERTER ROLLBACK MGT Choose « YES » to enable the rollback management ROLLBACK MGT  - Increase the following 2 parameters in case of rollback on startup: ROLLBACK COMP.  -...
Page 42: Stop Precision Settings
ASP 116 EVOLUTION – INSTALLATION MANUAL 14 STOP PRECISION SETTINGS Only with absolute reader K04SP VVVF inverter settings shall have been done properly. Shaft’s learning procedure shall have been done (§11.3) Adjustment of the floor’s heights with moving down  Move the car to the highest floor.
Page 43: Bus Landing Boards
ASP 116 EVOLUTION – INSTALLATION MANUAL 15 BUS LANDING BOARDS Mounting of the boards in the shaft (228SP or 137SP) MACHINE ROOM ASP116 EVOLUTION LOCK Fix in the shaft Fix in the shaft BUTTON Fix in the shaft LOCK Fix in the...
Page 44 ASP 116 EVOLUTION – INSTALLATION MANUAL There are 2 kinds of landings boards: 137SP 228SP These 2 boards manage calls and displays, and also the voice synthesizer for the 137SP. 137SP may also be used for the Pit Inspection Box in case this equiment is present on the lift.
Page 45 ASP 116 EVOLUTION – INSTALLATION MANUAL 122SP,123SP and 124SP (dot matrix) displays wiring 228SP BOARD 137SP BOARD Loud-speaker wiring 137SP BOARD Firemen’s service key wiring 228SP BOARD 137SP BOARD : Wiring on all floors except the lowest one. : Wiring only for the lowest one.
Page 46 ASP 116 EVOLUTION – INSTALLATION MANUAL Boards encoding (binary coding) Every dip-switch set to ON position gets a binary value: #Dip-switch set to « ON » Matching value e.g. for encoding board#14, set the following dip switches : #1, 3 & 4 => 1 + 4 + 8 = 13. (for board#1, all dip-switches are set to off, corresponding to 0 value).
Page 47: Safety Relay Wiring
ASP 116 EVOLUTION – INSTALLATION MANUAL 16 SAFETY RELAY WIRING The movement of the car with the doors opened thanks to the safety relay, is managed in conformance with chapter 5.6.7 of EN81-20 standard. The safety relay is used to move the car with the door opened when levelling or re-levelling is needed.
Page 48: Annex 2 - Helpful Tests
ASP 116 EVOLUTION – INSTALLATION MANUAL Faults Menu Presentation IN USE ENTER AVAILABLE Choose ENTER DIAGNOSIS DIAGNOSIS ENTER FAULTS LIST On first screen you will see the total number of faults recorded (20 maximum) TOTAL DEFECTS /- Nb = 5...
Page 49 ASP 116 EVOLUTION – INSTALLATION MANUAL 1. Board software version fault For all of the following faults : CAR BUS N°XX LANDING BUS N°XX CAR BUS N°XX 211SP VERSION 230SP #YY VERS. WRONG VERS. #XX The software version of the board is not up to date and cannot run with the version of main controller 216SP.
Page 50 ASP 116 EVOLUTION – INSTALLATION MANUAL 4. Landing boards (228SP or 137SP) communication fault LANDING BUS N°XX COMM. BOARD #XX The controller’s board 216SP can’t communicate with the landing board #XX. Try in this order, the following solutions Check the wiring Check the continuity of the grounding on each landing panel.
Page 51 ASP 116 EVOLUTION – INSTALLATION MANUAL 7. Trouble of the light’s extinction in shaft. The light in shaft automatically shut down when you switch to Inspection or Emergency Operation modes: The shaft’s light wiring on CN7-I plug of the 220SP board is wrong. Check the diagram and fix the wiring 8.
Page 52 ASP 116 EVOLUTION – INSTALLATION MANUAL 9. «Motor Rotation» fault It is likely that there is a micro cut on the safety chain; most of the time the lock of the doors are opening while a car movement: Check the landing doors lock.
Page 53 ASP 116 EVOLUTION – INSTALLATION MANUAL 1. Self check of the brakes The brakes with CE type, of a gearless machine , fulfill the function of the device which stops every uncontrolled car movement, as requested by chapter 5.6.7.3 of EN81-20 standard.
Page 54 ASP 116 EVOLUTION – INSTALLATION MANUAL How to check a brake releasing fault : This test helps to check a brake releasing fault on stop. With it you can check :  the fault detection redundancy by controller and inverter.
Page 55 ASP 116 EVOLUTION – INSTALLATION MANUAL 2. End limit switch tests With theese tests, you can check : the actual opening of the safety chain on an end-limit switch. the fault memorizing (even on a power failure) the need of a technician intervention(delete the faults) to get the lift back in use.
Page 56 ASP 116 EVOLUTION – INSTALLATION MANUAL 3. Re-leveling test This test has to be done once a year and recorded in the maintenance log . This test helps you to check :  The movement of the car with the doors opened.
Page 57 ASP 116 EVOLUTION – INSTALLATION MANUAL 4. Skidding’s test This test moves the car in low speed, while discarding all the position’s informations from the shaft reader. Once the skidding temporization has run,(in «HOIST » menu , 5s max for a K04SP, 20s max for a flag reader), the fault is detected and recorded.
Page 58 ASP 116 EVOLUTION – INSTALLATION MANUAL 5. Return to normal operation after exiting from pit inspection mode (EN81-20 §5.12.1.5.2.2.c ) Once pit inspection mode is over, an electrical reset system is required outside of the shaft by EN81-20 standard , in order to ensure that the technician got out from the well.
Page 59 ASP 116 EVOLUTION – INSTALLATION MANUAL 6. Electrical Resistance measurement according to chap. 6.2.3.c of EN81-20 Tests have to be done with a test volatge of 500Vdc. Do not apply a higher voltage. During these tests, PPE must be worn Tests conditions : Lift is operationnal with doors closed For all following tests, the electrical isolation is correct if the measured resistance value is ≥...
Page 60 ASP 116 EVOLUTION – INSTALLATION MANUAL Here you will find all the details about the several functions of the « ASSISTANCE » menu . These functions are intended to help you, to check the right operation of your lift once the installation is done.
Page 61 ASP 116 EVOLUTION – INSTALLATION MANUAL 2. Automatic random movements or floor to floor movements By enabling this function, your lift is still in user mode, but it will generate an automatic call, as soon as there isn’t any other user's request pending.
Page 62 ASP 116 EVOLUTION – INSTALLATION MANUAL 4. Disable the landing calls By enabling this function, your lift is still in user mode, but it won’t acknowledge any user’s landing calls. This function is very useful to prevent users to get into the car during your installation tests.
Page 63 ASP 116 EVOLUTION – INSTALLATION MANUAL 1. Automatic software update : The automatic software update loads a new software in your controller while leaving all your lift parameters unchanged.  Copy only the following files on a blank SDcard for the update: In this step, no DCF.TXT file should be present on the SDcard, or you may lose...
Page 64 ASP 116 EVOLUTION – INSTALLATION MANUAL Manual reprogramming The manual reprogramming erases the program AND all the current parameters of your controller.Then it reloads the program and the parameters from those located on the SDcard. This manual reprogramming allows to change the software whatever the version is.