Coleman PCG4A36 Technical Manual

Coleman PCG4A36 Technical Manual

Single package air conditioner/gas heat, 14 seer - r-410a - 3 phase, 3 thru 5 nominal tons - 208/230v, 50 thru 125 mbh heat input

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TECHNICAL GUIDE
SINGLE PACKAGE
AIR CONDITIONER / GAS HEAT
14 SEER – R-410A – 3 PHASE
3 THRU 5 NOMINAL TONS - 208/230V
50 THRU 125 MBH HEAT INPUT
MODELS: PCG4*36 THRU 60
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at
www.upgnet.com and www.colemanac.com
Additional rating information can be found at:
www.ahridirectory.org
WARRANTY SUMMARY*
Standard 1-Year limited parts warranty.
Standard 5-Years limited compressor warranty.
Lifetime gas heat exchanger warranty with registration.
See limited warranty certificate in User's Information Manual for details.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
These packaged cooling/heating air conditioners are designed
for outdoor installation. Only utility and duct connections are
required at the point of installation.
FEATURES
• Operating Efficiency - All PCG4 model gas units provide a
minimum AFUE of 81.0% in heating and 14.0 SEER, 11.0
EER rating for cooling operation. All models meet California
Low-Nox requirements of 40 ng/joule emission level for Air
Quality Management Districts.
• On Site Flexibility - All model sizes use a compact design
cabinet in one of two footprints. This provides installer flexi-
bility for placing the proper capacity unit on curbs or pads
with the smallest footprint after the internal load has been
determined. Field convertible duct connections from side
shot to down shot allows the installer to have greater flexibil-
ity with less inventory.
• Lower Installation Cost - Installation time and costs are
reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof. All units are completely wired, charged with
R-410A and tested prior to shipment. Test stations using a
state-of-the-art computerized process system are used to
insure product quality. Refrigerant charge and component
part numbers are verified via computers during assembly.
Vital run test statistics such as system pressure, motor cur-
rents, air velocity and temperature, unit vibration, and gas
system safeties are monitored and recorded by the system to
insure unit performance. Equal size side supply and return
duct connections allow easy connection of ducts to match
low crawl spaces without transition pieces.
• Utility Connections Made Easy - Gas and electric utility
access provided through the bottom or the side of the unit.
Utility connections can be made quickly and with a minimum
amount of field labor. A field supplied and field installed elec-
trical disconnect switch must be installed.
• Convertible Airflow Design - The bottom duct openings are
covered when they leave the factory, ready to be used for a
side supply/side return application. If a bottom supply/bottom
return application is desired, simply remove the two panels
from the bottom of the unit and place them in the side supply/
side return duct openings. No panel cutting is required and
no accessory panel is necessary. Convertible airflow design
allows maximum field flexibility and minimum inventory.
• Condensate Pan - A corrosion-resistant, long-lasting, water-
tight pan is positioned below the evaporator coil to collect
and drain all condensate, preventing build-up of stagnant
condensate. The condensate pan conforms to ASHRAE 62-
89 standards (Ventilation for Acceptable Indoor Air Quality).
• Condensate Drain - The 3/4 inch NPT female connection is
rigidly mounted to assure proper fit and leak tight seal.
• Durable Finish - The cabinet is made of G90 galvanized
steel with a powder paint coating for appearance and protec-
tion. The pre-treated galvanized steel provides a better paint-
to-steel bond, which resists corrosion and rust creep. Pow-
der paint finish insure less fading when exposed to sunlight,
and provides superior corrosion resistance (1000 hour salt
spray tested).
5564041-CTG-A-1018
Continued on next page.

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Summary of Contents for Coleman PCG4A36

  • Page 1 5564041-CTG-A-1018 DESCRIPTION These packaged cooling/heating air conditioners are designed for outdoor installation. Only utility and duct connections are required at the point of installation. FEATURES • Operating Efficiency - All PCG4 model gas units provide a minimum AFUE of 81.0% in heating and 14.0 SEER, 11.0 EER rating for cooling operation.
  • Page 2 5564041-CTG-A-1018 • Outdoor Coil Grille - All models utilize a stamped slotted • Protected Compressor - The compressor is internally pro- design which provides superior impact protection against tected against high pressure and temperature. This is small objects during transit and after installation. accomplished by the simultaneous operation of high pres- sure relief valve and a temperature sensor which protect the •...
  • Page 3: Component Location

    5564041-CTG-A-1018 NOMENCLATURE 5. Gas Heating Input BTU/Hr x 1000 1. Model Family 050 = 50,000 BTU/Hr. input, blank = electric heat PCG - packaged A/C with gas heat, PCE - packaged A/C with electric heat, 6. Voltage-Phase-Frequency PHE - packaged heat pump with electric heat 2 = 208/230-1-60, 3=208/230-3-60, 4 = 460-3-60 2.
  • Page 4 Outdoor supply air temperature sensor kit used with econo- through accessory sourcing. For optimum performance, mizers. these outdoor units are fully compatible with the Coleman • Filter/Frame Kit (Kit provided) Hx™ Touchscreen Thermostat available through Source1. (S1-1FF0602, S1-1FF0601) - Kit contains the necessary For more information, see the thermostat section of the Prod- hardware to field install return air filters into the base unit.
  • Page 5: Unit Cabinet

    5564041-CTG-A-1018 GUIDE SPECIFICATIONS Outdoor Fan Assembly - The outdoor fan shall be of the direct-driven propeller type, discharge air vertically, have GENERAL aluminum blades riveted to corrosion resistant steel spider Units shall be manufactured by Unitary Products in an ISO bracket and shall be statically balanced for smooth operation.
  • Page 6: Physical Data

    5564041-CTG-A-1018 PHYSICAL DATA MODELS COMPONENT PCG4A36 PCG4A42 PCG4B48 PCG4B60 NOMINAL TONNAGE AHRI Cooling Performance Gross Capacity @ AHRI A point (MBH) 37.2 43.5 47.7 55.0 AHRI net capacity (MBH) 34.6 41.0 45.5 52.5 11.0 11.0 11.0 11.0 SEER 14.0 14.0 14.0...
  • Page 7: Cooling Performance Data - 3 Ton

    5564041-CTG-A-1018 COOLING PERFORMANCE DATA - 3 TON PACKAGED UNIT MODEL NO. PCG4A36 ID CFM 1000 1200 1400 CONDENSER ENTERING AIR IDDB TEMPERATURE IDWB T.C. 36.0 38.3 40.3 44.9 48.1 38.9 40.4 42.1 46.8 49.8 41.8 42.5 43.9 48.8 51.5 55 / 45 S.C.
  • Page 8: Cooling Performance Data - 4 Ton

    5564041-CTG-A-1018 COOLING PERFORMANCE DATA - 4 TON PACKAGED UNIT MODEL NO. PCG4B48 ID CFM 1400 1600 1800 CONDENSER ENTERING AIR IDDB TEMPERATURE IDWB T.C. 50.7 55.0 54.4 59.4 65.3 53.0 56.8 56.1 61.2 67.2 55.4 58.6 57.9 63.1 69.1 55 / 45 S.C.
  • Page 9: Unit Dimensions

    5564041-CTG-A-1018 UNIT DIMENSIONS Dimensions Model 51-1/4 35-3/4 51-1/4 35-3/4 51-1/4 45-3/4 51-1/4 45-3/4 UNIT CLEARANCES Direction Distance (in.) Direction Distance (in.) Power Entry (Right Side) Side Opposite Ducts Left Side Duct Panel Bottom 1. A 1" clearance must be provided between any combustible material and the supply air duct work. 2.
  • Page 10: Indoor Blower Specifications

    5564041-CTG-A-1018 INDOOR BLOWER SPECIFICATIONS Motor Model EFF. Frame 24050 Variable 24075 Variable 30050 Variable 30075 Variable 36050 Variable 36075 Variable 36100 Variable 42075 Variable 42100 Variable 48065 Variable 48100 Variable 48125 Variable 60065 Variable 60100 Variable 60125 Variable SOUND PERFORMANCE Octave Band Centerline Frequency (Hz) Model Sound Rating...
  • Page 11: Weights And Dimensions

    5564041-CTG-A-1018 "D" CENTER OF GRAVITY COMPRESSOR "C" "A" FRONT OF UNIT "B" A0295-001-TG WEIGHTS AND DIMENSIONS Model Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) Shipping Operating 36050 36075 36100 42075 42100 48065 48100 48125 60065 60100 60125 Johnson Controls Unitary Products...
  • Page 12: Airflow Performance - Side Duct Application

    5564041-CTG-A-1018 AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION External Static Pressure (Inches WC) Model Motor Speed SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM Low (1) 1003 Low/Medium (2) 1180 1133 1085 1042 36050 Medium (3) 1259 1209 1166 1126 1084 1032 Medium/High (4)
  • Page 13: Airflow Performance

    5564041-CTG-A-1018 AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION (Continued) External Static Pressure (Inches WC) Model Motor Speed SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM Low (1) 2063 2008 1943 1899 1851 1809 1763 1717 1625 Low/Medium (2) 2130 2084 2032 1983 1927...
  • Page 14 5564041-CTG-A-1018 AIRFLOW PERFORMANCE - DUCT APPLICATION BOTTOM (Continued) External Static Pressure (Inches WC) Model Motor Speed SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM Low (1) 1598 1548 1502 1454 1410 1362 1307 1251 1139 Low/Medium (2) 1766 1703 1656 1611 1566...
  • Page 15: Additional Static Resistance

    5564041-CTG-A-1018 ADDITIONAL STATIC RESISTANCE BOTTOM DUCT DIMENSIONS (Inches) Size (Tons) Wet Indoor Coil Economizer Filter/Frame Kit 0.01 0.00 0.04 0.02 0.01 0.06 0.03 0.01 0.08 1000 0.04 0.01 0.10 A36 (3.0) 1100 0.05 0.01 0.13 1200 0.06 0.02 0.16 1300 0.07 0.03 0.17...
  • Page 16: Unit Typical Duct Applications

    5564041-CTG-A-1018 UNIT TYPICAL DUCT APPLICATIONS ROOF CURB ROOF CURB INSTALLATION INSTALLATION REAR DUCT BOTTOM DUCT SLAB ON GROUND INSTALLATION A032 UNIT TYPICAL SLAB ON GROUND INSTALLATION TO POWER SUPPLY RETURN AIR DUCT SUPPLY AIR DUCT FIELD-SUPPLIED DISCONNECT SWITCH CONDENSATE DRAIN MANUAL GAS SHUTOFF VAVLE CONTROL WIRING TO...
  • Page 17: Unit Typical Roof Curb Installation

    5564041-CTG-A-1018 UNIT TYPICAL ROOF CURB INSTALLATION ROOF CONDENSATE DRAIN MANUAL GAS ROOF CURB SHUTOFF VAVLE FIELD-SUPPLIED DISCONNECT SWITCH TO GAS SUPPLY LINE TO POWER SUPPLY CONTROL WIRING TO INDOOR THERMOSTAT RETURN SUPPLY AIR DUCT AIR DUCT A0326-001 Johnson Controls Unitary Products...
  • Page 18 NOTES Subject to change without notice. Published in U.S.A. 5564041-CTG-A-1018 Copyright © 2018 by Johnson Controls, Inc. All rights reserved. Supersedes: 5006144-CTG-F-1017 York International Corp. 5005 York Drive Norman, OK 73069...

This manual is also suitable for:

Pcg4a42Pcg4b48Pcg4b60

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