Roland Aerophone AE-10 Service Notes
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Roland Aerophone AE-10 Service Notes

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See also: Owner's Manual
Oct. 2016

Table of Contents

Cautionary Notes ..............................................................2
Specifications......................................................................3
Location of Controls..........................................................4
Exploded View...................................................................6
Exploded View Parts List .................................................7
Plain View (1).....................................................................8
Plain View (1) Parts List ...................................................8
Plain View (2).....................................................................9
Plain View (2) Parts List ...................................................9
Plain View (3)...................................................................10
Plain View (3) Parts List .................................................10
Exploded View (Fig. A) ..................................................11
Exploded View (Fig. A) Parts List.................................11
Exploded View (Fig. B)...................................................12
Exploded View (Fig. B) Parts List .................................12
Disassembly Procedure ..................................................13
Important Notes on Assembly ......................................13
Wiring Diagram...............................................................17
Block Diagram..................................................................18
Parts List ...........................................................................20
Copyright © 2016 Roland Corporation
All rights reserved. No part of this publication may be reproduced in any form without the written permission
of Roland Corporation.
Confirming the Version ................................................. 22
Data Backup and Restore Operations.......................... 22
Performing a Factory Reset ........................................... 23
Updating the System...................................................... 23
Test Mode ........................................................................ 23
Circuit Board (Main, Sensor Board)............................. 30
Circuit Diagram (Main Board: 1/4) ............................. 32
Circuit Diagram (Main Board: 2/4) ............................. 34
Circuit Diagram (Main Board: 3/4) ............................. 36
Circuit Diagram (Main Board: 4/4) ............................. 38
Circuit Diagram (Sensor Board) ................................... 40
Connect, Phones Board) ................................................ 42
Circuit Diagram (Center Panel Board) ........................ 44
Circuit Diagram (Side-L Panel Board)......................... 46
Circuit Diagram (Side-R Panel Board) ........................ 46
Circuit Diagram (Connect Board) ................................ 46
Circuit Diagram (Phones Board) .................................. 47
Paper Model (Sus bar).................................................... 47
17057073E0
SERVICE NOTES
Issued by RJA
AE-10
CC-OKN

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  • Page 1: Table Of Contents

    Circuit Diagram (Phones Board) ........47 Block Diagram..............18 Paper Model (Sus bar)............ 47 Parts List ................20 Copyright © 2016 Roland Corporation All rights reserved. No part of this publication may be reproduced in any form without the written permission of Roland Corporation. 17057073E0...

  • Page 2: Cautionary Notes

    • Because reissuance is restricted. • Because the part is made to order (at current market price). • Because it is carried in electronic data on the Roland web site. • Because it is a package or an accessory irrelevant to the function maintenance of the main body.

  • Page 3: Specifications

    Performance keys * Printed matters will not be supplied after the end of the production. Then, Octave keys download the electronic file from the Roland web site. Thumb controller * In the interest of product improvement, the specifications and/or appearance of Tone button this unit are subject to change without prior notice.

  • Page 4: Location Of Controls

    Oct. 2016 AE-10 Location of Controls fig.panel.eps Part Code Part Name Description Q’ty 5100030607 C-55612GNFU-LW-AEN 04452945 3.5MM JACK YKB21-5344N 13449252 6.5MM JACK YKB21-5006 (STEREO W/SW) 00230489 SLIDE SWITCH SSSF122400 13449717 ADAPTOR JACK HEC2392-01-150 5100047083 USB CONNECTOR U7F04D-B1NB...
  • Page 5 Oct. 2016 AE-10...

  • Page 6: Exploded View

    Oct. 2016 AE-10 Exploded View fig.bunkaizu.eps Refer to Exploded View (Fig. B) (p. 12). Refer to Exploded View (Fig. B) (p. 12). Refer to Exploded View (Fig. A) (p. 11).

  • Page 7: Exploded View Parts List

    Oct. 2016 AE-10 Exploded View Parts List Part Code Part Name Description Q’ty 5100052656 TOP CASE 5100054560 KEY CUSHION E 5100054558 KEY CUSHION D 5100054561 KEY CUSHION F 5100054556 KEY CUSHION B 5100054555 KEY CUSHION A 5100054557 KEY CUSHION C 5100052681 SPEAKER HOLDER A 5100051804...

  • Page 8: Plain View (1)

    Oct. 2016 AE-10 Plain View (1) fig.heimen1.eps View 1 View 2 View 3 Plain View (1) Parts List View 1 Part Code Part Name Description Q’ty 40011312 SCREW 3X8 BINDING TAPTITE P FE BZC 40011256 SCREW 2X6 BINDING TAPTITE P FE ZC 40012790 SCREW 3X8 FLAT TAPTITE P BZC...

  • Page 9: Plain View (2)

    Oct. 2016 AE-10 Plain View (2) fig.heimen2.eps View 4 View 5 Plain View (2) Parts List View 4, 5 Part Code Part Name Description Q’ty 40011256 SCREW 2X6 BINDING TAPTITE P FE ZC...

  • Page 10: Plain View (3)

    Oct. 2016 AE-10 Plain View (3) fig.heimen3.eps View 6 View 7 Plain View (3) Parts List View 6 Part Code Part Name Description Q’ty 40011256 SCREW 2X6 BINDING TAPTITE P FE ZC View 7 Part Code Part Name Description Q’ty 40012790 SCREW 3X8 FLAT TAPTITE P BZC...

  • Page 11: Exploded View (Fig. A)

    Oct. 2016 AE-10 Exploded View (Fig. A) fig.bunkaizu-A.eps Exploded View (Fig. A) Parts List Part Code Part Name Description Q’ty 5100052678 KEY-C 5100052677 KEY-E FLAT 5100052676 KEY-TF 5100052671 KEY-B FLAT 5100052670 KEY-B 5100052672 KEY-C SHARP 5100052673 KEY-G SHARP 5100052666 S-KEYTOP A 5100052665 RUBBER SW H 5100052663...

  • Page 12: Exploded View (Fig. B)

    Oct. 2016 AE-10 Exploded View (Fig. B) fig.bunkaizu-B.eps Exploded View (Fig. B) Parts List Part Code Part Name Description Q’ty 5100052692 PANEL ESCUTCHEON R 5100054563 KEY CUSHION H 5100054564 KEY CUSHION I 5100052675 KEY-TCTA 5100052674 KEY-C3 5100052661 RUBBER SW D 5100051804 PANEL SHEET ASSY * This unit includes the following parts.

  • Page 13: Disassembly Procedure

    Oct. 2016 AE-10 Disassembly Procedure Important Notes on Assembly Remove the Battery Cover. Remove the screw b (x 1) securing the Sensor Cover. (Plain View (1) (p. 8), View 1) Shaping the Wiring Remove the Sensor Cover. As for the wiring connecting the speaker and the Main Board, give Detach the Mouth Piece Assy.
  • Page 14 Oct. 2016 AE-10 Installing the Rubber Switch and Center The Tube Silicone should go through the path marked by the dashed lines, and installed to the Bottom Case. Panel fig.kumitate-7-e.eps Pass through the Place a support with a certain height beneath the body, and install the 5 mm Sensor Board.
  • Page 15 Oct. 2016 AE-10 Confirming the Sus Bar Assemble the Top Case and the Bottom Case while confirming the positions of wirings and flat cables. Print out the paper model of the Sus Bar drawn at the end of this Service fig.kumitate-11-e.eps Not OK Note (Paper Model (Sus bar) (p.
  • Page 16 Oct. 2016 AE-10 11. Attach the Neck while rotating it counterclockwise twice or so. While doing this, confirm that the screw hole of the Neck matches with the screw hole of the Rubber Cap. fig.kumitate-24.eps 12. Secure with screws c (x 2). (Plain View (1) (p. 8), View 1) Installing the Mouth Piece Apply the market available recorder (wind instrument) cream to the Rubber Cap.

  • Page 17: Wiring Diagram

    Oct. 2016 AE-10 Wiring Diagram fig.wiring.eps Part Code Part Name Description Q’ty 5100052759 WIRING W1 (BATTERY) 5100052760 WIRING W2 (SP-L) 5100052761 WIRING W3 (SP-R) 5100052762 WIRING W4 (PHONES) 5100052763 FLAT CABLE SML2SC-4(NC)X80-BDX6(BL)-P1.0 5100052764 FLAT CABLE SML2SC-6(2)X50-BDX6(BL)-P1.0 5100052765 FLAT CABLE SML2SC-8(2)X50-BDX6(BL)-P1.0 5100052766 FLAT CABLE SML2SC-9(2)X100-BDX6(BL)-P1.0...

  • Page 18: Block Diagram

    Oct. 2016 AE-10 Block Diagram fig.block.eps@L...
  • Page 19 Oct. 2016 AE-10 fig.block.eps@R...

  • Page 20: Parts List

    • Reissuance is restricted. only listed parts for replacement. • It is carried in electronic data on the Roland web site. • It is supplied as an assembled part • The part is made to order (at current market price).
  • Page 21 Oct. 2016 AE-10 PWB ASSY 5100051782 MAIN SHEET ASSY * This unit includes the following parts. ******** MAIN BOARD ******** SENSOR BOARD 5100051804 PANEL SHEET ASSY * This unit includes the following parts. ******** CENTER-PANEL BOARD ******** SIDE-L-PANEL BOARD ******** SIDE-R-PANEL BOARD ******** PHONES BOARD...

  • Page 22: Confirming The Version

    Oct. 2016 AE-10 Confirming the Version Backing Up System Settings Follow the procedure below to write down on a piece of paper. Turn on the power. Press MENU. The initial screen (Tone Selection screen) will be displayed. The Menu screen appears. * The Power Switch is on the right hand side, when you have the body stand up With being on the upper side show the parameters in...

  • Page 23: Performing A Factory Reset

    Oct. 2016 AE-10 Performing a Factory Reset Items Required • Computer (running Windows) Press MENU. • USB cable (Standard) The Menu screen appears. • Headphones When are shown on the lower side, press MENU and move • Audio player them to the upper side. •...
  • Page 24 Oct. 2016 AE-10 1. Version 4. Voltage This confirms the version of the program. This checks the voltage of the power supply. fig.test1-1.eps fig.test4-1.eps Confirm that the value is between the range of 380 – 420, then press will switch the Application Program Version (A) and Boot MENU to advance to the next test item.
  • Page 25 Oct. 2016 AE-10 7. Sound Check Press to advance to the next sound check. fig.test7-8.eps This is for checking the on-board speaker, PHONES/OUTPUT jack. fig.test7-1.eps Confirm that sounds are coming out only from the headphone (L), and not from the headphone (R) nor from the on-board speaker (L/R). Press to advance to the next sound check.
  • Page 26 Oct. 2016 AE-10 9. Phones Press A screen like the one shown below appears. This checks the PHONES/OUTPUT jack. fig.test11-3.eps fig.test9-1.eps Press A screen like the one shown below appears. The display shows -- -- -- --. fig.test11-4.eps Connect the audio cable to the PHONES/OUTPUT jack, and confirm that CNCT is shown on the display.
  • Page 27 Oct. 2016 AE-10 Make the Sensor Cover completely attached to the reed’s end. The value shown on the upper right is [A] value, and the value shown on fig.test13-7-e.eps th lower side is [B] value. Press the center. fig.test13-4.eps 10. With the Sensor Cover not attached to the reed, press MENU. If [B]>[A]+250, then OK will be shown.
  • Page 28 Oct. 2016 AE-10 15 Auto Off This checks the auto-off function. fig.test15-1.eps Press MENU. The auto-off circuit will activate and the power will be turned off. Return the power switch to the off position. Battery Mode Entering Test Mode If an AC adaptor is being connected, then disconnect the AC adaptor. Insert the batteries to the Battery Box.
  • Page 29 Oct. 2016 AE-10...

  • Page 30: Circuit Board (Main, Sensor Board)

    Oct. 2016 AE-10 Circuit Board (Main, Sensor Board) fig.b-main-1.eps...
  • Page 31 Oct. 2016 AE-10 fig.b-main-2.eps...

  • Page 32: Circuit Diagram (Main Board: 1/4)

    Oct. 2016 AE-10 Circuit Diagram (Main Board: 1/4) fig.d-main-1.eps@L CPU Block D+3.3V D+3.3V 0.1uF UnPop DGND AUDCK AUDATA0 A(20) A(21) AUDATA1 A(22) A(16) AUDATA2 A(17) A(18) AUDATA3 A(19) A(13) AUDSYNC A(12) A(14) AA25 A(15) AC23 A(8) AD25 A(11) RA10 AD24 XTRST A(10) AB22...
  • Page 33 Oct. 2016 AE-10 fig.d-main-1.eps@R D+3.3V XCS0 XCS3 2.2k A(23) A(22) A(21) DGND D+3.3V 2012 10uF D+3.3V 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF DGND DGND DGND DGND RA20 D(31) DQ15 D(30) DQ14 D(29) DQ13 A(13) D(28) DQ12 A(12) RA21 D(27) D+1.2V...

  • Page 34: Circuit Diagram (Main Board: 2/4)

    Oct. 2016 AE-10 Circuit Diagram (Main Board: 2/4) fig.d-main-2.eps@L AMP-MUT D+3.3V LED1 1608 UnPop SML-310LTT86 UnPop DGND XPDN XWCS0 LCD-SW1 LCD-SW2 ERP-CTR OCT_-2 MCK-CLK 22.56MHz DC_JACK-SENSE BCK-CLK 2.822MHz XWWE R203 PHONES-SENSE RA38 XWOE REGIST_SW WA(27) A(23) WA(26) SPI-RST WA(24) D+1.2V RA39 WA(23) AC10...
  • Page 35 Oct. 2016 AE-10 fig.d-main-2.eps@R D+3.3V IC27 Octave SW 74VHC14FT D+3.3V DGND D+3.3V D+3.3V Octave-2 C147 0.1uF C148 0.1uF DGND DGND OCT_-2 IC28 SN74LVC3G14DCTR SKHUAKE010 IC28 SN74LVC3G14DCTR DGND DGND DGND WA(27) WA(26) WA(24) WA(23) WA(22) WA(21) WA(20) SCAN2 WA(19) WD(15) DQ15/A-1 WA(18) WD(14) DQ14...

  • Page 36: Circuit Diagram (Main Board: 3/4)

    Oct. 2016 AE-10 Circuit Diagram (Main Board: 3/4) fig.d-main-3.eps@L Audio Block D+5V 1608 820pF C160 fc=14Hz 2012 UnPop 1608 1608 C164 10uF fc=111.8kHz 1608 C162 0.1uF R131 3.3k 2.2k Q=0.714 DGND DAC 0 dB DGND C185 UnPop DGND 1608 R127 1608 1608 AOUTL...
  • Page 37 Oct. 2016 AE-10 fig.d-main-3.eps@R D+3.3V To PHONES 1608 CN400 R204 PHONES-SENSE D+3.3V 1SS362FV 1608 R135 TP27 INPUT_L-SIG TP50 C191 UnPop D-3.3V TP21 5.5mm 1608 1608 1608 1608 INPUT_R-SIG TP51 R139 R141 C193 PHONES_L-SIG TP52 100uF TP54 C189 UnPop PHONES_R-SIG TP53 IC15 AMUTE AMUTE...

  • Page 38: Circuit Diagram (Main Board: 4/4)

    Oct. 2016 AE-10 Circuit Diagram (Main Board: 4/4) fig.d-main-4.eps@L D+5V POWER Block D+3.3V R149 0.5% IC30 1608 TC7SET08FU 5.5V R223 R150 PSD Adapter 0.5% DC_JACK-SENSE R172 DGND 1608 1608 DGND Voltage monitoring 3216 PVCC 12.6V DGND ERBRG1R50V RB051L-40 TE25(PB FREE) MCH6341-TL TP61 R115...
  • Page 39 Oct. 2016 AE-10 fig.d-main-4.eps@R IC26 NJM2904RB1 1608 R180 AN(3) Battery_SENSE D+5V R179 IC26 NJM2904RB1 AMP+5V Vtyp=5.15V D12 1SS355 TE-17(PB FREE) DGND Vmax=5.34V Vmin=4.97V R183 1608 IC23 NJM2387DL3(TE1) TP62 VOUT DGND VADJ IC26 NJM2904RB1 DGND DGND PVCC D+5V Vtyp=5.07V D13 1SS355 TE-17(PB FREE) Vmax=5.20V Vmin=4.94V R184...

  • Page 40: Circuit Diagram (Sensor Board)

    Oct. 2016 AE-10 Circuit Diagram (Sensor Board) fig.d-sensor.eps AD Block - Breath Controller D+5V IC302 NJM2904RB1 IC302 NJM2904RB1 Pressure Sensor D+5V DGND DGND C302 C301 Breath 0.01uF Atmosphere 1608 Vout SE300 MPXV5010DP IC302 DGND NJM2904RB1 1608 AN(0) 1608 1608 R328 R329 To MAIN R304...
  • Page 41 Oct. 2016 AE-10...

  • Page 42: Circuit Board (Center Panel, Side-L Panel, Side-R Panel, Connect, Phones Board)

    Oct. 2016 AE-10 Circuit Board (Center Panel, Side-L Panel, Side-R Panel, Connect, Phones Board) fig.b-panel-1.eps...
  • Page 43 Oct. 2016 AE-10 fig.b-panel-2.eps...

  • Page 44: Circuit Diagram (Center Panel Board)

    Oct. 2016 AE-10 Circuit Diagram (Center Panel Board) fig.d-center.eps@L SW16 SW17 SW18 1 K 1 2 K2 1 K 1 2 K2 1SS360 1SS360 CARBON_SW_SS351_8 CARBON_SW_SS351_9 CARBON_SW_SS351_9 Carbon Contact furatto SW10 SW11 SW12 1 K 1 2 K2 1 K 1 2 K2 1 K 1 2 K2...
  • Page 45 Oct. 2016 AE-10 fig.d-center.eps@R To MAIN SCAN2 CN 4 TP21 TP22 TP23 UnPop S3B-XH-SM4-TB (LF)(SN) DGND GND CONNECT To SIDE-R-PANEL CN500 SCAN1 1608 TP29 1608 TP28 1608 SCAN2 TP27 1608 SWD(0) TP26 1608 SWD(1) TP25 1608 SWD(2) TP24 1608 TP35 1608 TP34 08FMN-SMT-A-TF (LF)(SN)

  • Page 46: Circuit Diagram (Side-L Panel Board)

    Oct. 2016 AE-10 Circuit Diagram (Side-L Panel Board) fig.d-sideL.eps To CENTER-PANEL CN2 TP105 SCAN0 TP104 SWD(5) R101 1608 TP103 SWD(6) TP102 CARBON_SW_SS351_10 CARBON_SW_SS351_10 CARBON_SW_SS351_10 TP101 D100 SW100 SW101 D101 SW102 1608 R100 TP100 SWD(7) 2 K2 2 K2 1SS360 1SS360 CN100 06FMN-BMTTN-A-TF (LF)(SN) DGND...

  • Page 47: Circuit Diagram (Phones Board)

    Oct. 2016 AE-10 Circuit Diagram (Phones Board) fig.d-phones.eps From MAIN BOARD AUX IN 1608 TP412 PHONES-SENSE BLM18BD102SN1D TP400 INPUT_L-SIG L400 TP401 L401 TP402 INPUT_R-SIG BLM18BD102SN1D TP403 PHONES_L-SIG 1608 TP404 TP405 PHONES_R-SIG YKB21-5344N L402 CN400 JK400 BLM18BD102SN1D S7B-PH-SM4-TB (LF)(SN) 1608 DGND OUTPUT PHONES 1608 1608...

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