Beckhoff AL225 Series Operating Instructions Manual

Connector-box; accessory for servo drives of the series ax5000 and ax2000

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Operating instructions
AL225x Connector-Box
Accessory for servo drives of the series AX5000 and AX2000
Version:
Date:
1.9
2019-05-15

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Summary of Contents for Beckhoff AL225 Series

  • Page 1 Operating instructions AL225x Connector-Box Accessory for servo drives of the series AX5000 and AX2000 Version: Date: 2019-05-15...
  • Page 3: Table Of Contents

    Contents Contents 1 Foreword .............................. 5 Notes on the documentation...................... 5 Documentation Issue Status...................... 6 Intended use ............................. 6 2 Guidelines and Standards ........................ 7 3 For your safety............................ 8 Staff qualification .......................... 8 Description of symbols ........................ 9 Special safety instructions for the connector box ................ 10 4 Product identification .......................... 11 Scope of delivery .......................... 11 Name plate ............................ 11 Type key ............................ 11...
  • Page 4 Contents Version: 1.9 AL225x Connector-Box...
  • Page 5: Foreword

    EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited.
  • Page 6: Documentation Issue Status

    This documentation was originally written in German. All other languages are derived from the German original. Product features Only the product features specified in the current user documentation are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Issue Notice Chapter update: Mechanical installation 6.1;...
  • Page 7: Guidelines And Standards

    Guidelines and Standards Guidelines and Standards In addition to the safety instructions mentioned in this manual, the general statutory and other rules and regulations for the prevention of accidents (e.g. personal protective equipment) and for environmental protection must be followed. AL225x Connector-Box Version: 1.9...
  • Page 8: For Your Safety

    Beckhoff Automation GmbH & Co. KG. In addition, the following actions are excluded from the liability of Beckhoff Automation GmbH & Co. • Failure to comply with this documentation •...
  • Page 9: Description Of Symbols

    For your safety Description of symbols In this documentation the following symbols are used with an accompanying safety instruction or note. The safety instructions must be read carefully and followed without fail! Symbols that warn of personal injury: DANGER Serious risk of injury! This is an extremely dangerous situation.
  • Page 10: Special Safety Instructions For The Connector Box

    For your safety Special safety instructions for the connector box The safety instructions are designed to avert danger and must be followed during installation, commissioning, production, troubleshooting, maintenance and trial or test assemblies. The connector boxes of the AL225x series are not designed for stand-alone operation and are always installed in a machine or system.
  • Page 11: Product Identification

    The scope of delivery consists of the connector box accordingly the product type of the AL225x series and the housing seal. Before commissioning the products, check the delivery for completeness. Should delivered components be damaged, notify the logistics company and Beckhoff Automation GmbH & Co. KG immediately. • Connector box of the AL225x series •...
  • Page 12: Technical Description

    AX5000, AX2500 and AX2000 servo drives series. To this end, each connector box has ports for Beckhoff motor and feedback cables on the input side. The output side features screw connections, through which non-assembled motor and feedback system cables can be introduced.
  • Page 13: Connection Technology Al225X-0001 At Ax5000

    Technical description Connection technology AL225x-0001 at AX5000 Connection Signal descrip- MES AL2200 LIKA SMS-V1 SIKO LE100 N J* LIA1Vss SONY PL101 tion X1 – PE PE / GND shield shield shield white / green schield X2 – 1 SIN + green yellow green...
  • Page 14: Connection Technology Al225X-0000 At Ax2000

    Technical description Connection technology AL225x-0000 at AX2000 Connection Signal descrip- MES AL2200 LIKA SMS-V1 SIKO LE100 N J* LIA1Vss SONY PL101 tion X1 – PE PE / GND shield shield shield white / green shield X2 – 1 COS - orange green grey...
  • Page 15: Selection Criteria

    Technical description Selection criteria The connector boxes are designed for operation with Beckhoff linear motors and Beckhoff servo drives. The choice of connector box depends on the motor and servo drive combination. Please refer to the table below. Order details...
  • Page 16 AL2256-0001 Cable AX5000 Motor cable* ZK4500-0017 Encoder cable for MES or absolute encoder ZK4510-0020 Encoder cable for encoder with zero pulse ZK4520-0020 Linear motors with Beckhoff encoder (MES) without connector box Cable AX2000 AX2500 AX5000 Motor cable* ZK4000-2111 ZK4000-2711 ZK4500-0023...
  • Page 17: Mechanical Installation

    Mechanical installation Mechanical installation Mounting the connector box on the slide Mounting the connector box on the slide! The motor cables of the linear motors are generally not drag chain-capable. The connector box must therefore be mounted on the moving part of the linear axis. Connector boxes AL2250-0000 and AL2250-0001 The connector boxes are mounted with 2 screws (e.g.
  • Page 18: Electrical Installation

    Electrical installation Electrical installation Important notes Assembling the motor cable (at the linear motor) Strip the wires of the motor cable and fit wire end sleeves. Twist the shielding of the motor cable and solder a cable with a minimum diameter of 1.5 mm² to it. Guide the wires through socket "A"...
  • Page 19: Technical Data

    Technical data Technical data Dimensional drawing of connector box AL2250 All dimensions in mm 1*) The holes with the diameter Ø 4.2 are provided for mounting the connector box. The holes are provided for M4 flat head screws DIN 7984. Dimensional drawing of connector box AL2255/AL2256 All dimensions in mm 2*) The holes on the mounting lugs are provided for M5 flat head screws.
  • Page 20: Appendix

    Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.

This manual is also suitable for:

Al2256-0001Al-2255-0001Al2250-0001

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