Honeywell Kromschroder TC 1 Operating Instructions Manual

Tightness control
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05469
D
GB
F
NL
I
TR
CZ
PL
RUS
H
 
Operating instructions
Tightness control TC , TC , TC 
Contents
Contents
Tightness control TC , TC , TC . . . . . . . . . 
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Checking the usage . . . . . . . . . . . . . . . . . . . . . 
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
VAS 6 - 9, VCS 6 - 9 . . . . . . . . . . . . . . . . . . . . . . 3
Mounting TC 2. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting TC 3. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparing the wiring . . . . . . . . . . . . . . . . . . . . . . 5
Connection diagram for TC 3. . . . . . . . . . . . . . . 6
Finishing the wiring. . . . . . . . . . . . . . . . . . . . . . . 6
Tightness test . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setting the test instant . . . . . . . . . . . . . . . . . . 6
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . 8
Indicators and operating controls. . . . . . . . . . . . 8
Power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacing the fuse . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Technical data . . . . . . . . . . . . . . . . . . . . . . . . 0
EN 6508- . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . 
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
E
DK
S
N
P
GR
www.docuthek.com
M . . . . . . . . . . . . . . . . . 7
Safety
Safety
Please read and keep in a safe place
Please read through these instructions
carefully before installing or operating. Following the
installation, pass the instructions on to the opera-
tor. This unit must be installed and commissioned
in accordance with the regulations and standards
in force. These instructions can also be found at
www.docuthek.com.
Explanation of symbols
• ,  ,  ,  ... = Action
= Instruction
Liability
We will not be held liable for damage resulting from
non-observance of the instructions and non-com-
pliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified
gas technicians. Electrical interventions may only be
carried out by qualified electricians.
Conversion, spare parts
All technical changes are prohibited. Only use OEM
spare parts.
Changes to edition 08.7
The following chapters have been changed:
-
Installation
-
Wiring
-
Certification
GB-1

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  Summary of Contents for Honeywell Kromschroder TC 1

  • Page 1: Table Of Contents

    Safety Safety 05469 Please read and keep in a safe place www.docuthek.com   Please read through these instructions Operating instructions carefully before installing or operating. Following the Tightness control TC , TC , TC  installation, pass the instructions on to the opera- tor.
  • Page 2: Checking The Usage

    Checking the usage TC 1C Tightness control for checking two safety valves be- fore and after burner run, with adjustable measure- ment time for adjustment to different test volumes, TC 1C leakage rates and inlet pressures. The TC is used in industrial thermoprocessing equipment, on boilers and on forced draught burners.
  • Page 3: Installation

    Type label Mounting TC V to valVario controls ▷ Gas type, measurement time, installation po- ▷ The solenoid actuator cannot be rotated on so- sition, mains voltage, mains frequency, power lenoid valves with proof of closure switch VCx..S consumption, ambient temperature, enclosure, or VCx..G.
  • Page 4: Mounting Tc 1C To Combination Control Cg

    Mounting TC C to combination control CG 9 Connect the interspace pressure connection p ▷ Use the adapter plate supplied to mount the on the adapter plate to the space between the TC 1C to combination control CG. valves using a 12 x 1.5 or 8 x 1 pipe. ▷...
  • Page 5: Wiring

    ▷ For PE wire connection, 5 PE terminals are avail- Wiring able for forwarding. They are designed as dis- tributor terminals, e.g. to connect the PE wires WARNING of the valves to the system PE (connection to the Electric shocks can be fatal! system PE must be carried out/wired by the user).
  • Page 6: Connection Diagram For Tc 3

    Connection diagram for TC  Tightness test ▷ The tightness test is carried out with the auxiliary ▷ All new connections between the valve and the valves installed on TC 3 (pre-wired). The terminals TC must be checked for tightness. for the valve inputs remain vacant. ...
  • Page 7: Setting Measurement Time T

    Values for valve and pipe volume Setting measurement time t ▷ The measurement time t can be set with a jumper in increments of 5 s to max. 30 s. ▷ t is set to 30 s at the factory. Valve Nomi- Pipe Valves volume nal size...
  • Page 8: Commissioning

    Power Power 7 Switch on the power supply. ▷ During the test, the LED flashes Power Power ▷ The LED flashes yellow (0.2 s on/off). After yellow. Power 10 s, the TC accepts the new setting and LEDs are green: ▷ Both valves are tight. yellow or green, see table on page 8 (Com- Mode 1 or Mode 3: the enable signal is issued via missioning).
  • Page 9: Replacing The Fuse

    Power • The volume downstream of the valve on the yellow and permanently lit? burner side must be 5 times higher than the ! Safety interlock input signal is interrupted, no volume between the valves and atmospheric voltage at terminal 5. The tightness test is still pressure must prevail.
  • Page 10: Technical Data

    Mechanical data Technical data Length of connection cable: Electrical data at 230 V AC/120 V AC: any, Mains voltage and control voltage: at 24 V DC (supply connected to PE): 120 V AC, -15/+10%, 50/60 Hz, max. 10 m permitted, 230 V AC, -15/+10%, 50/60 Hz, at 24 V DC (supply not connected to PE): any.
  • Page 11 Logistics Certification Transport Declaration of conformity Protect the unit from external forces (blows, shocks, vibration). On receipt of the product, check that the delivery is complete, see page  2 (Part designa- tions). Report any transport damage immediately. We, the manufacturer, hereby declare that the prod- Storage uct TC 1 –...
  • Page 12 The addresses are Elster GmbH available on the Internet or from Elster GmbH. Strotheweg 1, D-49504 Lotte (Büren) Tel. +49 541 1214-0 We reserve the right to make technical modifications Fax +49 541 1214-370 in the interests of progress. hts.lotte@honeywell.com, www.kromschroeder.com GB-12...

This manual is also suitable for:

Kromschroder tc 2Kromschroder tc 3