Stiga VILLA 2000 Workshop Manual
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Stiga VILLA 2000 Workshop Manual

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WORKSHOP MANUAL
VILLA 2000-2019

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  • Page 1 WORKSHOP MANUAL VILLA 2000-2019...

  • Page 2: Table Of Contents

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1 General instructions Contents in this chapter 1.3.2 Exeptions ......4 1.1 Introduction .......2 1.1.1 Responsibility declaration ..2 1.3.3 Conditions for validity of 1.1.2 How this manual is used ..2 the warranties ......

  • Page 3: Introduction

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.1 Introduction 1.1.1 Responsibility declaration In spite of the great care we have taken there may be errors in this publication. The author cannot be made liable for incorrect or missing information.

  • Page 4: Symbols And General Warnings

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.2.1 Symbols and general 1.2.5 Cleanliness warnings Clean the machine before starting repairs. Dirt that penetrates into sensitive Warning! components can seriously influence the This symbol indicates a risk of service life of the machine.

  • Page 5: Guarantee

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.3 Guarantee The purchaser is covered by the national 1.3.1 Component guarantee, laws of each country. The rights to which chassis the purchaser is entitled with the support of...

  • Page 6: Unpacking And Assembly

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.4 Unpacking and assembly Every Stiga machine has undergone an extensive control programme before delivery. The machines are delivered as completely assembled as possible. Thanks to this the assembly on delivery is rapid and easy.

  • Page 7: Battery

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.4.2 Battery The battery is a valve regulated type. Depending on the battery type, load and assemble the battery, following the actual instruction below. Valve regulated battery This battery needs limited maintenance. Is has no electrolyte levels or plugs.

  • Page 8: Assembly

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.4.3 Assembly The assembly procedure shall take place in a clean, well illuminated and dry place. Assemble the machine as follows: Assembly of steering wheel The machine is delivered with two shims, one with a thickness of 0.5 mm and one with a...
  • Page 9 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General Assembly of seat (adjusting wings under) Release the catch (S) and fold up the seat bracket. NOTE! To facilitate installation of the seat, apply a drop of oil to the four screws before screwing them into the seat.

  • Page 10: Final Checks

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.4.4 Final checks Removing from pallet Steering chain / Steering wire All the above measures shall have been done Check that the steering chain / steering with the machine standing on the pallet. Now, wire is sufficiently taut.

  • Page 11: Service

    Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.5 Service Every new machine is delivered with a service book. This service book is part of the active post-market programme and shall be kept in a safe place during the entire lifetime of the machine.

  • Page 12: First Service

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.5.1 First Service 1.5.2 Intermediate Service The first service shall be performed within 5 The intermediate service shall be conducted hours of running and includes the service between two basic services. That means 50 points as per the table below.

  • Page 13: Basic Service

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.5.3 Basic Service The basic service shall be conducted every 100 hours or once every year, which first occur. The Basic Service must always be conducted by an authorized Service Workshop, and documented with a stamp in the service book.

  • Page 14: Description Of Service Points

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.5.4 Description of service points 1. Safety check Check the safety functions. It is often appropriate to do this check in conjunction with test driving. The following items shall be checked at all machines: •...
  • Page 15 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 2 Tyres, air pressure 11 Spark plug Check the air pressure. Adjust if necessary. Remove the spark plug and clean it or The recommended air presure is replace if necessary. See also the engine designated at the floor mat.
  • Page 16 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 18 Mower deck 20 Power take-off (PTO) Warning! Check that the magnetic clutch (if applicable) engage the work equipment The blades are sharp. Always rotation in the desired time and that it not wear gloves when working with slips during normal load.

  • Page 17: Technical Specifications

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1.6 Technical specifications Tightening torques 1.6.1 General tightening torque Thread Torque Unless otherwise stated, the following tightening 5 Nm torque are applicable for screws and nuts on the 9 Nm...
  • Page 18 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 2 Chassis and body Contents in this chapter 2.1 Lifting mechanism, 2.2 Lubrication chassis ....8 2.2.1 Steering pivot pins manual ..........2 2.1.1 General........2 and beam pivot......8 2.1.2 Description........2...

  • Page 19: Lifting Mechanism

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 2.1 Lifting mechanism, manual 2.1.1 Description The work equipment lifting arm is automatic locked in elevated position by pressing down the lifting pedal. Next time the pedal is pressed, the mechanism will release and the arm drops down.
  • Page 20 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 2. Remove the screws for the top cover. If applicable, remove also the following: • The bullet from the throttle handle by twist- ing and pulling it simultaneously.
  • Page 21 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 5. Dismantle the lifting pedal located on the lift- ing arm. 6. Loosen the throttle control as follows: 1. Loosen the lever. 2. Observe where the wire conductor is fitted to reassemble in the same position.
  • Page 22 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 9. Remove the nut that holds the lifting lock on the underside of the floor plate, and remove the lifting lock. 10.Carefully dismantle the left bearing in the support with a screwdriver.

  • Page 23: Repair Of Lifting Lock

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 2.1.3 Repair of lifting lock The lifting lock can be purchased as a complete spare part. The parts can be lubricated with a thin lubricant, e.g. silicon spray, 5-56, WD40, or the like, if the lock jams.
  • Page 24 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body C. When fitting the throttle control, install the wire conduit as observed at the dismantling. D. Fit the top cover before the consol screws are tightened. The consol is aligned against the top cover.

  • Page 25: Lubrication Chassis

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 2.2 Lubrication chassis All moving parts shall be lubricated once per season, although at least every 50 operating hours. Note! Lubrication is equally important for a machine that is only used for a few hours per year.

  • Page 26: Control Wires

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 2 Chassis and Body 2.2.3 Control wires Drop a little unversal oil or lubricating spray in the ends of the control wires two or three times a year. This procedure must be carried out by two persons.
  • Page 27 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 3 Steering 3 Steering Contents in this chapter 3.1 Steering wire/chain....2 3.2 Bearings, steering shaft ... 6 3.1.1 Description ......2 3.2.1 Replacement of sliding 3.1.2 Dismantling......2 bearings......... 6 3.1.3 Assembly........3 3.1.4 Steering pulleys......5 3.1.5 Adjusting the steering wire ..5...

  • Page 28: Steering Wire/Chain

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 3 Steering 3.1 Steering wire/chain 3.1.1 Description There are two configurations regarding to transmit the steering power from the steering wheel to the rear wheels: • Wire; One single wire with a defined location at the drive pulley.

  • Page 29: Assembly

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 3 Steering 3.1.3 Assembly One single wire 1. Assemble the left wire part into the two left steering pulleys (A and B). Fit the pulleys into their respective place. See “3.1.4 Steering pulleys”.
  • Page 30 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 3 Steering Chain/Wire 1. Assemble the left wire part into the left steering pulley (AL). Fit the pulley into place. See “3.1.4 Steering pulleys”. 2. Locate the wire in the recess (C) in the steering disc and fasten with the screw.

  • Page 31: Steering Pulleys

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 3 Steering 3.1.4 Steering pulleys Every singel steering pulley consists of the following parts: A. Screw B. Cable holder C. Bushing D. Steering pulley E. Part of the frame F. Nut Assembly instructions: •...

  • Page 32: Bearings, Steering Shaft

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 3 Steering 3.2 Bearings, steering shaft The steering shaft bearings consist of two slid- ing bearings of the composite type (A and B). 3.2.1 Replacement of sliding bearings 1. Remove the steering wire or wires. See “3.1.2 Dismantling”.
  • Page 33 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 4 Hydraulic System 4 Hydraulic system Contents in this chapter 4.1 Safety..........2 4.2 Description.........2 4.3 Repair .........2 4.4 HST oil ........3 4.4.1 General........3 4.4.2 Oil filling........3 General The engine power in Villa and Ready machines are transfered by a 5 gear gearbox alternatively a stepless hydrostatic transmission (HST) to the front wheels.

  • Page 34: Safety

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 4 Hydraulic System 4.1 Safety Cleanliness is mandatory at all works with the hydraulic system. Foreign substances and contaminations will jeopardize the func- tion and reliability of the system. 4.2 Description The hydrostatic transmission (HST) consists of a hydraulic pump and a hydraulic motor.

  • Page 35: Hst Oil

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 4 Hydraulic System 4.4 HST oil 4.4.1 General The HST casing is a sealed unit, which normally not need any service. Oil filling is recommended only if any of the cases or both cases below are valid: •...
  • Page 36 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 5 Belts Contents in this chapter 5.1 Description......... 2 5.4 Adjustments .......9 5.4.1 Adjustment of belt B ....9 5.2 Belt theory........3 5.2.1 Why it is so important to use 5.4.2 Adjustment of the...

  • Page 37: Description

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 5.1 Description Motor Belts: Belt A Belt A belongs to the work equipment and is A. Work equipment belt (belongs to the work equipment). connected to the machine at the front right pulley.

  • Page 38: Belt Theory

    Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 5.2 Belt theory 5.2.1 Why it is so important to use original belts from the retail dealer? The table below shows the demands on normal commercial grade belts compared to demands on original spare parts belts from the retail dealer.
  • Page 39 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts Case Commercial Original spare Remarks grade belts parts belts Floating pulley at Designed to The original PTO The implement follows the implement. transmit power belt is designed to the ground which...

  • Page 40: Replacement Of Belts

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 5.3 Replacement of belts This section describes the belt changing of belt D. For changing other belts, see actual parts of the belt D description. 5.3.1 Disassembly of belt D...
  • Page 41 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 6. Unhook the clutch spring. 7. Remove the pulley (5). Use a 15 mm and a 17 mm wrench. Note! Pivot and belt guide nuts; Hold the nuts at the upper side if nessecary.

  • Page 42: Inspection And Measures

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 5.3.2 Inspection and measures 1. Check and lubricate all links. • The links shall move easily and not have any major play. • Lubricate all pivot linkages with machine oil.
  • Page 43 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 4. The pulleys (5 and 7) shall be mounted with washer etc. as illustrated. The small pulley shall face with its prolonged part downwards. 5. The belt guide at pulley (7) shall be centered over the belt when the clutch is engaged.

  • Page 44: Adjustments

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 6. Don´t tighten the screws to the pulley bar (F) yet. The belt adjustment must be performed first. 7. Perform the adjustments as described below. 5.4 Adjustments 5.4.1 Adjustment of belt B Adjust the tension of belt B as follows: 1.

  • Page 45: Adjustment Of The Clutch/Brake, Hst

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 5 Belts 5.4.2 Adjustment of the clutch/brake, Adjust the nuts (N1 + N2) at the clutch/brake lever to a play of 3 mm between the lock pin and the clutch lever.
  • Page 46 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 6 Control wires 6 Control Wires Contents in this chapter 6.1 Description.........2 6.4 Throttle wire ......4 6.4.1 Dismantling ......4 6.2 Cable holders ......2 6.4.2 Assembly ....... 4 6.3 PTO wire ........3 6.3.1 Dismantling......3...

  • Page 47: Description

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 6 Control wires 6.1 Description All wires consist of a wire and a conduit. In the wire ends one part, the wire or the conduit, is fastened to the body and the other part to a le- ver.

  • Page 48: Pto Wire

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 6 Control wires 6.3 PTO wire 6.3.1 Dismantling 1. Lift the machine, either with a lifting table or by highjack and pallets. 2. Open the engine casing. 3. Unscrew the cable adjustments, upper (A) and lower (B).

  • Page 49: Throttle Wire

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 6 Control wires 6.4 Throttle wire 6.4.1 Dismantling 1. Open the engine casing. 2. Loosen the wire conduit at the engine and at the throttle lever. At machines with the throttle lever in the front panel, remove the upper casing for acess to the lever.
  • Page 50 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7 Electrical System Contents in this chapter 7.1 Description......... 2 7.2 Trouble Shooting ...... 3 7.3 Repair and replacements..16 7.3.1 Replacement of switches ..16 7.3.2 Replacement of switch knob .. 16 7.3.3 Connections ......
  • Page 51 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.1 Description The electrical components are connected with cables, integrated in a complete insulated harness, which is unique for each machine model. Thus the cables are protected against wear, contaminations and other stresses.
  • Page 52 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2 Trouble Shooting Warning! Do not wear rings, metallic bracelet, chain round the neck or similar metal objects when working with the electrical system. It can cause short-circuit, burns and fire.

  • Page 53: The Starter Does Not Rotate

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.13 The starter does not rotate Ready Man, Villa 12r...
  • Page 54 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System Villa Comfort, Villa Elit...
  • Page 55 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System Ready HST, Villa 14 HST, Villa 16 HST B71 89...
  • Page 56 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System Villa de Lux, Villa Royal B53 62...

  • Page 57: The Starter Rotate, But The Motor Does Not Start

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.14 The starter rotate, but the motor does not start Ready Man, Villa 12, Villa Comfort, Villa Elit 14 B50 70 Ready HST, Villa 14 HST, Villa 16 HST...
  • Page 58 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System Villa de Lux, Villa Royal D53 62...

  • Page 59: The Battery Runs Repeatedly Empty

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.15 The battery runs repeatedly empty Ready Man, Ready HST, Villa 12, Villa 14 HST, Villa 16 HST, Villa Comfort, Villa Elit 14 A50 70 71 89 Villa de Lux...

  • Page 60: The Motor Does Not Stop

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System Villa Royal 7.2.16 The motor does not stop All machines C alla...

  • Page 61: Electric Cutting Height Adjustment

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.17 Electric cutting height adjustment...

  • Page 62: The Pto Clutch Does Not Engage

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.18 The PTO clutch does not engage Villa de Lux, Villa Royal K53 62 PTO clutch characteristic Due to high temperature and magnetic stress, the PTO clutch, after a long term of use, can show up instability in the internal components.

  • Page 63: The Motor Can Be Started Without The Brake Pedal Is Pressed

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.19 The motor can be started without the brake pedal is pressed All machines except machines with manual gearboxex H_Alla11 7.2.20 The motor can be started with the mover deck activated...

  • Page 64: The Motor Does Not Stop When The Operator Leaves The Seat And The Mover Deck Is Activated

    Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.2.22 The motor does not stop when the operator leaves the seat and the mover deck is activated All machines with mechanic PTO I_all14 7.2.23 The PTO clutch does not disengage when the operator leaves the...
  • Page 65 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System 7.3 Repair and replacements Warning Do not wear rings, metallic bracelet, chain round the neck or similar met- al objects when working with the electrical system. It can cause short- circuit, burns and fire.
  • Page 66 Edition Manual Chapter Page 2008-05-19 Workshop Manual, Stiga Villa/Ready 7 Electrical System Fixed connectors in plastic holders To remove the connectors from the plastic holder, put a small screwdriver behind the connector, hold the cable and pull out the connector.
  • Page 67 STIGA S.p.A - Via del Lavoro, 6 - 31033 Castelfranco Veneto (TV) - Italien www.stiga.com...

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