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Related Manuals for Lutz-Jesco MAGDOS LP
Summary of Contents for Lutz-Jesco MAGDOS LP
- Page 1 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Read the Operating Instructions! The user is responsible for installation and operation related mistakes! Liquids Original Operating Instructions BA-10231-02-V03 Gases © Lutz-Jesco GmbH 2014 Systems...
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Page 3: Table Of Contents
16 Menu structure of the Control Unit ........ 57 6 Dimensions ..............14 Program start ................MAGDOS LP with dosing head made of PVC, PP or PVDF ..... System setup ................MAGDOS LP with dosing head made of stainless steel (1.4571)... -
Page 4: Notes To The Reader
1.3 Explanations of warning signs These Operating instructions contain the information and rules of behav- iour necessary for safe and correct operation of MAGDOS LP and Warning signs represent the type and source of a danger: MAGDOS LP-Net dosing pumps. -
Page 5: Identification Of Instructions For Action
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 1.5 Identification of instructions for action This is how pre-conditions for action are identified: Pre-condition for action which must be met before taking action. This is how instructions for action are identified: ... -
Page 6: Safety
When using dosing pumps without ATEX certification in a potentially explosive area, explosions can occur that result in fatal injuries. WARNING Never use the MAGDOS LP dosing pump in potentially explosive areas. Danger due to magnetic radiation for people with pace- makers! -
Page 7: Hazards Due To Non-Compliance With The Safety Instructions
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 2.5 Personnel qualification CAUTION Any personnel who work on the dosing pump must have appropriate special knowledge and skills. Danger of personal injury and material damage! Anybody who works with the dosing pump must meet the conditions Changing dosing media can lead to unpredictable reactions. -
Page 8: Appropriate And Intended Use
3.2 Intended purpose pressure. The MAGDOS LP dosing pump is intended for the following purpose: the conveying and dosing of liquids. Information on the suitability of materials combined with different dosing media can be found in the Chemical Resis- tance List of Lutz-Jesco GmbH. -
Page 9: Foreseeable Misuse
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 3.6 Foreseeable misuse Deposits in the dosing head due to inadequate purging, particularly with suspensions Below, there is information about the applications of the dosing pump or Bridging the external fuse associated equipment that are not considered to be intended use. -
Page 10: Product Description
Operating Instructions 4 Product Description 4.1 Properties 4.3 Structure of the dosing pump The MAGDOS LP is a Solenoid-Diaphragm Dosing Pump that is used 4.3.1 General Overview when precise dosing results are required. They are characterized by the following properties: ... -
Page 11: Function Description
Made in Germany Max. XXX l/h at Max. XXX l/h at IP XX, XXX V, XXXX Hz, XX W Fig. 4-4: MAGDOS LP nameplate Fig. 4-3: Controller of MAGDOS LP dosing pump Description Description Graphic display Product, type, nominal size... -
Page 12: Technical Data
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 5 Technical Data 5.1 Delivery capacity data Please note that some of this data only represents guide values. The actual capacity of a dosing pump depends on various factors. For approximate values of the delivery capacity at diffferent pressures, refer to „Delivery characteristic curves“ (see page 56). -
Page 13: Electrical Data
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 5.2.1 Permitted temperature of the medium Information Value MAGDOS LP (all sizes) Dosing head made of PVC °C 0 – 35 Dosing head made of PP °C 0 – 60 Dosing head made of PVDF °C... -
Page 14: Dimensions
6.1 MAGDOS LP with dosing head made of PVC, PP or PVDF a a a a Fig. 6-1: Dimensioned drawing of MAGDOS LP with dosing head made of PVC, PP or PVDF (all dimensions in mm) Connection Material Size Nominal diameter 4/6 mm 1/4x3/8”... -
Page 15: Installing The Dosing Pump
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 7 Installing the Dosing Pump 7.2 Installation examples DANGER 7.2.1 Installation on a wall bracket Danger to life due to electric shock! Electrically conductive liquid can enter pump housings, cable screw connections and mains connectors. -
Page 16: Hydraulic Installation
NOTICE cases, you must install hydraulic accessories to be able to use all the functions that the dosing pump MAGDOS LP offers, to guarantee func- Damage to drives due to overloading tional safety or to achieve a high level of dosing precision. -
Page 17: System Piping
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.2 System piping 8.4 Hydraulic connections The system piping must not exert any force on the connections and 8.4.1 Connecting hose clips valves of the dosing pump. This means that steel piping should be connected to the dosing Choose the hose connection according to the condition of the hose pump by means of flexible pipe sections. - Page 18 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.4.1.2 Size 6/12 8.4.3 Making the cemented connection Fig. 8-5: Cemented connection Perform the following working steps: Fig. 8-3: Hose clip 6/12 (internal and external diameter in mm) Cut the tube to length.
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Page 19: Connecting A Leakage Drain
8.6 Connecting the dosing head venting facility Lutz-Jesco GmbH dosing pumps are produced to the highest quality The MAGDOS LP dosing heads have an integrated dosing head venting standards and have a long service life. However, some parts are subject facility (except for dosing heads made of stainless steel). -
Page 20: Hydraulic Accessories
Description Main line Injection nozzle with shut-off valve Pressure relief valve Chemical tank Pressure line Fig. 8-8: MAGDOS LP installation with FLOWCON LP 1 MAGDOS LP dosing pump Table 8-1: Designation of components Hydraulic installation BA-10231-02-V03 © Lutz-Jesco GmbH 2014... -
Page 21: Hydraulic Accessories
If a diaphragm ruptures, the dosing medium starts to leak. The leakage is drained via the leakage opening. As an option, the MAGDOS LP dosing pump is supplied with a leak sensor in the diaphragm flange; in the case of a diaphragm rupture, the sensor passes on a signal to the dosing pump and stops it. -
Page 22: Hydraulic Accessories
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.7.5 Pressure relief valve Pressure relief valves have an important safety function for protecting the dosing pump and the associated pipes and fittings.s The dosing pump can generate a pressure that is many times the rated one. A blocked pressure line can lead to dosing medium escaping. -
Page 23: Hydraulic Accessories
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.7.6 Back-pressure valve Description Back-pressure valves are necessary if: Main line there are considerably fluctuating system pressures, the pressure on the suction side is higher than on the discharge side Injection nozzle with shut-off valve or if you intend to carry out dosing into depressurized lines. - Page 24 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.7.7 Pulsation dampener Pulsation dampeners have the following functions: Damping pulsating delivery flows for processes that require low- pulsation dosing, Reducing the throughflow resistance with long pipelines. When installed on the suction side: ...
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Page 25: Hydraulic Accessories
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.7.8 Priming aid Description Priming aids are particularly advisable: Chemical tank in the case of dosing pumps with small volumetric displacements per stroke or with low stroke length settings, Suction line ... -
Page 26: Hydraulic Accessories
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 8.7.10 Dosing of suspensions 8.7.11 Suction pressure regulator When dosing suspensions, the dosing head must be rinsed regularly to A suction pressure regulator may be necessary if the suction-side prevent depositing. To do this, you install a feed line for the rinsing installation of the system demonstrates a varying suction pressure or medium (water) in the suction side installation. -
Page 27: Hydraulic Accessories
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Description Main line Injection nozzle with shut-off valve Pressure line Chemical tank MAGDOS LP dosing pump Wall bracket Suction line Suction pressure regulator Shutoff valve Table 8-8: Designation of components © Lutz-Jesco GmbH 2014... -
Page 28: Electrical Installation
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 9 Electrical installation Signal cables must not be laid parallel to high-voltage current lines or mains cables. You must route supply and signal lines in separate DANGER channels. An angle of 90° is required at line crossings. - Page 29 Table 9-3: Connection socket 1 Table 9-4: Connection socket 2 * Applies to cable colours of cables from Lutz-Jesco GmbH. No liability * Applies to cable colours of cables from Lutz-Jesco GmbH. No liability is accepted for cables from other manufacturers.
- Page 30 White Table 9-5: Connection socket 3 Ground (GND) Blue Leak sensor: * Applies to cable colours of cables from Lutz-Jesco GmbH. No liability is accepted for cables from other manufacturers. 9.2.4 Connection socket 4 + 5 V DC Black 9.2.4.1 Alarm relay output Table 9-7: Connection socket 5 * Applies to cable colours of cables from Lutz-Jesco GmbH.
- Page 31 M12x1 female connector. To make the typical Ethernet RJ-45 male components. connection, Lutz-Jesco GmbH offers different lengths of special twisted- pair network cables. If you use third-party cables, choose a Category 3 cable with an impedance of 100 Ohm or above.
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Page 32: Control
Bar for representing the stroke frequency or delivery capacity Table 10-1: Operator controls of the control unit You operate the MAGDOS LP dosing pump using the four multifunction Table 10-2: Explanation of menu navigation keys below the display. The keys have different assignments depending 10.3 Explanation of the menu icons... -
Page 33: Menu Settings At Initial Commissioning
Table 10-4: Explanation of the menu icons – Operating modes Scaling Back 10.3.3 Release input Fig. 10-6: Main menu Symbol Meaning The main menu lists the main functions of the MAGDOS LP dosing pump: Active and open Operating mode (see “Operating modes” on page 41), Active and closed ... - Page 34 Use the + and - keys to set the desired day of the week. You can choose from the following options: Not active (factory default setting), If you want to use the MAGDOS LP dosing pump's Batch NO relay (Normally open), mode function, you must set the correct day of the week.
- Page 35 MAGDOS LP. 10.6.7 Set "Diaphragm rupture" menu item As an option, the MAGDOS LP dosing pump is supplied with a leak sensor in the diaphragm flange; in the case of a diaphragm rupture, the sensor passes on a signal to the dosing pump and stops it.
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Page 36: System Setup
0000 to 9999. Use the key to choose the Release code menu item and If you have forgotten the code, please contact Lutz-Jesco press Setup. GmbH. The dosing pump displays menu 6.10 Release code. 6.10 Release code 10.6.10.2 Deactivating the Release code... - Page 37 Own settings loaded. Resets the dosing pump's control unit settings to the factory default setting. 10.6.15 Set "IP address" menu item (MAGDOS LP-Net only) Use the key to choose the Factory setup menu item and press Setup.
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Page 38: Information About The Dosing Pump
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 10.7 Information about the dosing pump 10.8 Messages of the control unit In the Info menu item, you can find a wide range of information about The system logs the disturbance messages of the dosing pump with the your dosing pump. -
Page 39: Operation
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 11 Operation WARNING CAUTION Caustic burns or other burns through dosing media! Danger of personal injury and material damage! After connecting the mains supply, residual dosing media in the Changing dosing media can lead to unpredictable reactions. - Page 40 Scale the delivery capacity of the dosing pump, if necessary (see You can use the Scaling function to adjust the MAGDOS LP flexibly to „Scaling the delivery capacity“ on page 40). the local conditions during the start-up. Sometimes, a dosing pump Calibrate the dosing pump (see „Calibrating the dosing pump“...
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Page 41: Operating Modes
Press Stop. The system displays the "Stop" signal and Stop changes to The MAGDOS LP dosing pump offers the following operating modes: Start. Press Start to restart the dosing pump. Manual operation - Manual setting of the delivery capacity, ... - Page 42 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 11.2.2.3 Setting the current value for 0 % delivery capacity Pressing Menu does not interrupt dosing! Press Setup. You do not stop the dosing pump until you change to a The dosing pump displays the current configuration of this oper- different operating mode using the menu.
- Page 43 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 11.2.2.5 Starting the dosing pump 11.2.3.2 Choosing the pulse input mode Precondition for action: You can choose from the following modes in Pulse input operating mode: The dosing pump has been connected in accordance with the chapter entitled „Analog input“...
- Page 44 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Water meter Parameter Explanation Water meter pulse input mode offers the following configuration Stroke buffer The strokes that have still to be executed are options: saved in the stroke buffer. If stroke multiplication...
- Page 45 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Press OK. Batch mode The dosing pump displays the start screen of Pulse input mode. 11.2.3.5 Starting the dosing pump Precondition for action: Menu Setup Start The dosing pump has been connected in accordance with the Fig.
- Page 46 Specifies the required number of strokes of dosing procedure 2. The value that is displayed Timer in brackets indicates the calculated output. Using the MAGDOS LP dosing pump Timer batch mode mode, you can Capacity Specifies the required stroke frequency for both program two different dosing procedures for a period of one week.
- Page 47 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Use the key to choose the Start time 1 menu item and In this example, the dosing procedure 1 starts on Monday and on Friday press Setup. at 9 o'clock in the morning. Dosing procedure 1 runs for 10 minutes at 50% of the stroke frequency (Y 50%).
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Page 48: External On/Off Via Release Input
11.3 External On/Off via Release input 11.2.5.1 Selecting the operating mode Regardless of the selected operating mode, you can start or stop the Press Menu. MAGDOS LP dosing pump by means of the closed switching contact on the Release input. ... -
Page 49: Shutting Down In An Emergency
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 11.5 Shutting down in an emergency In an emergency, you must immediately disconnect the dosing pump from the mains supply or activate the Emergency Stop switch installed in the system. Depending on the type of incident, you must depressurized the hydraulic connections or locked to prevent dosing medium from escaping. -
Page 50: Maintenance
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 12 Maintenance Lutz-Jesco dosing pumps are produced to the highest quality standards and have a long service life. Nevertheless, some of their parts are CAUTION subject to wear due to operation (e.g. diaphragms, valve seats, valve balls). -
Page 51: Tighten Dosing Head Bolts
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 12.3.2 Install a new diaphragm Maintenance work to be carried Frequency Precondition for action: You have thoroughly cleaned the diaphragm rod and the Replace parts that are subject to if you detect unacceptable wear... -
Page 52: Troubleshooting
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 13 Troubleshooting See below for information about how to rectify faults on the device or Possible cause Remedy the system. If you cannot eliminate the fault, please consult with the manufacturer on further measures or return the dosing pump for repair. - Page 53 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 13.1.3 Delivery rate varies Possible cause Remedy Possible cause Remedy Pressure peaks due to accel- Install a suction pressure regu- eration with long suction lator. Valve leaking or blocked Clean the valve and vent the lines dosing pump.
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Page 54: List Of Control Unit Messages
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 13.1.7 Loud noises on the dosing pump Possible cause Remedy The drive magnet's stop Contact the manufacturer. damper is worn-out Table 13-7: Type of fault: Loud noises on the dosing pump 13.2 List of control unit messages... -
Page 55: Spare Parts
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 14 Spare parts 14.2 Dosing head spare parts kits including valves Dosing head spare parts kits including screws containing: Dosing head Valves, 1 set of dosing head screws Type Part No. -
Page 56: Delivery Characteristic Curves
LP 4 LP 2 LP 1 LP 05 Pressure [bar] Fig. 15-1: Delivery capacity diagrams of MAGDOS LP 05 - 4 LP 15 LP 10 LP 6 Pressure [bar] Fig. 15-2: Delivery capacity diagrams of MAGDOS LP 6 - 15... -
Page 57: Menu Structure Of The Control Unit
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 16 Menu structure of the Control Unit 16.1 Program start Language Magdos English Deutsch LP 4-Net Back Language Deutsch Francais Back Language Francais Time Espanol System setup (see the next Date Back Language... - Page 58 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Language Units Units Litres / day Alarm relay Litres / h Menu Setup Back Units Litres / h USgal / day Back Units USgal / day USgal / h Back Units USgal / h I.gal / day...
- Page 59 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Diaphragm rupture Release input Release input not active Dosing control Run = contact Menu Setup Back Release input Run = contact Run = open Back Release input Run = contact Run = open...
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Page 60: Main Menu
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 16.3 Main menu Operating mode Manual mode Venting Analog input Scaling Pulse input Manual mode Back Menu 0.06 Liter 100% Menu Start 3.21 Manual mode Analog input = 4.00 mA Analog input 100% = 20.00 mA Pulse input 4...20 mA... - Page 61 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Operating mode Analog input Venting Pulse input Scaling Batch mode Back Menu 3.31 Pulse input 0.038 ml / Impulse Memory = 1 Stroke Menu Mode Setup Pulse input 0.00 Liter Menu Reset Setup Start 3.36...
- Page 62 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Operating mode Pulse input Venting Batch mode Scaling Network mode Back Menu 3.41 Batch mode Start/Stop 100 Strokes / 100% Output 35.2 ml Menu Mode Setup Batch mode Menu Setup Start 3.46 Start/Stop (On)
- Page 63 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Operating mode Pulse input Venting Batch mode Scaling Network mode Back Menu 3.41 Batch mode Interval 1 min 100 Strokes / 100% Output 35.2 ml Menu Mode Setup Batch mode 9:35 Menu Setup Start 3.46...
- Page 64 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Operating mode Pulse input Venting Batch mode Scaling Network mode Back Menu Network mode 0.00 Liter Menu Start Operating mode Venting Venting Venting Press Start ! Pump running ! Scaling Menu Start Menu...
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Page 65: Appendix
The watchdog is reset to 0 by writing the control variable. Number Actual delivery rate Example: 240 = "2,4 l/h" Table 17-1: Addresses of MODBUS TCP/IP protocol (MAGDOS LP-Net) © Lutz-Jesco GmbH 2014 BA-10231-02-V03 Appendix Subject to technical changes. - Page 66 Running time of the batch dosing in min Number Start the batch Number "1" starts the batch dosing Table 17-1: Addresses of MODBUS TCP/IP protocol (MAGDOS LP-Net) Appendix BA-10231-02-V03 © Lutz-Jesco GmbH 2014 Addresses of MODBUS TCP/IP protocol (MAGDOS LP-Net)
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Page 67: Default Settings
0000 0000 : Stroke buffer maximum 0100 0000 0000 0000 : Voltage error Table 17-1: Addresses of MODBUS TCP/IP protocol (MAGDOS LP-Net) r/w = read/write, 1 address space = 1 word = 2 Bytes = 16 Bits Type Description Number 2 Bytes = 0000 …... - Page 68 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Parameter Factory setting Own setting Type Strokes Strokes p. pulse 1 stroke Pulses p. stroke 1 pulse Pulse input Stroke buffer 1 stroke Output 64/64 Unit ml/pulse Maximum 10 m3 /hr. Type Start/Stop Runtime 10 min.
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Page 69: Ec Declaration Of Conformity
(NL) EU-overeenstemmingsverklaring Ondergetekende Lutz-Jesco GmbH, bevestigt, dat het volgende genoemde apparaat in de door ons in de handel gebrachte uitvoering voldoet aan de eis van, en in overeenstemming is met de EU-richtlijnen, de EU-veiligheidsstandaard en de voor het product specifieke standaard. Bij een niet met ons afgestemde verandering aan het apparaat verliest deze verklaring haar geldigheid. - Page 70 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Notes BA-10231-02-V03 © Lutz-Jesco GmbH 2014...
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Page 71: Declaration Of Harmlessness
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 19 Declaration of harmlessness Copy the Declaration of harmlessness and complete it separately for each unit. Enclose one copy to the unit you are sending. Please send the declaration of harmlessness to us also in advance per fax or e-mail! -
Page 72: Warranty Application
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 20 Warranty application Warranty Application Please copy and send it back with the unit! If the device breaks down within the period of warranty, please return it in a cleaned condition with the complete warranty application, filled out. -
Page 73: Index
Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions 21 Index Dosing media Permitted temperature of the medium ......... 13 Accessories ..................20 Prohibited dosing media ..............8 Alarm messages ................54 Alarm relay ..................34 Alarm relay output ................30 Analog input EC Declaration of Conformity ............69 Connection ..................29... - Page 74 Solenoid-Diaphragm Dosing Pump MAGDOS LP Operating Instructions Level monitoring ................25 Explanation of the icons ...............32 Safe operation ..................7 Safety ....................6 Safety code ..................36 Scaling the delivery capacity .............40 Main menu ..................33 Scope of delivery ................10 Maintenance ..................50 Set IP address ...................37 Maintenance intervals ...............50...
- Page 76 Centrifugal Pumps Products for the disinfection of swimming pool water based on salt water electrolysis and domestic water technology The Lutz-Jesco App for iPads is available from the iTunes App Store. Additional information can be found at www.lutz-jesco.com Headquarters Hungary...
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