Related Manuals for Hammer K3 winner
Summary of Contents for Hammer K3 winner
- Page 1 User Manual Translation Panel Saw K3 basic/K3 winner/K3 e-classic Keep this manual handy and in good condition for continual reference! Dok.ID: 503010-902_02 • Englisch • 2017-09-15...
- Page 2 Please note, that depending on the model of the machine, not all described functions are present, or addi- tional functions and buttons are available (e.g. machines with special functions). Hammer A product of the FELDER GROUP! © FELDER KG KR-FELDER-STR.1 A-6060 Hall in Tirol Tel.
-
Page 3: Table Of Contents
Panel Saw K3 basic/K3 winner/K3 e-classic Table of Contents Table of Contents 1 General ........................6 1.1 Explanation of symbols ....................6 1.2 Information about the manual ..................6 1.3 Liability and warranty .....................7 1.4 Copyright ........................7 1.6 Spare parts ........................7 1.7 Disposal ........................8 2 Safety .........................9... - Page 4 Panel Saw K3 basic/K3 winner/K3 e-classic Table of Contents 6 Transport, packaging and storage ................26 6.1 Safety instructions ......................26 6.2 Transport ........................26 6.2.1 Transport locking device ......................27 6.2.2 Transport devices for the circular saw K3 basic ................27 6.2.3 Transport with a crane.......................28 6.2.4 Transport with a fork lift truck .....................28...
- Page 5 Panel Saw K3 basic/K3 winner/K3 e-classic Table of Contents 9 Operation .........................53 9.1 Safety instructions ......................53 9.2 Switching on the machine / Switching off the machine / Emergency-stop ......54 9.3 Moving the sliding table ....................55 9.4 Work stations ......................55 9.5 Working techniques ......................56 9.5.1 Permitted working techniques .....................56...
-
Page 6: General
Panel Saw K3 basic/K3 winner/K3 e-classic General 1 General 1.1 Explanation of symbols Important technical safety instructions in this manual are these particular cases, special attention must be paid in marked with symbols. order to avoid accidents, injury to persons or material These instructions for work safety must be followed. -
Page 7: Liability And Warranty
Panel Saw K3 basic/K3 winner/K3 e-classic General 1.3 Liability and warranty The contents and instructions in this manual were com- delivery contents are dependent on custom-build specifi- piled in consideration of current regulations and state of cations, add-on options or recent technical modifications... -
Page 8: Disposal
Panel Saw K3 basic/K3 winner/K3 e-classic General 1.7 Disposal If the machine is to be disposed of, separate the com- jeopar-dise public health. International environmental ponents into the various materials groups in order to regulations and local disposal laws must always be allow them to be reused or selectively disposed of. -
Page 9: Safety
2.1 Intended use The HAMMER K3 basic/K3 winner circular saw is only Operational safety is guaranteed only when the machine to be used to machine wood or other machinable mate- is used for its intended purposes. -
Page 10: Responsibilities Of The Owner Operator
Panel Saw K3 basic/K3 winner/K3 e-classic Safety 2.4 Responsibilities of the owner operator This manual must be kept in the immediate vicinity of as well as current environmental stipulations that apply to the machine and be accessible at all times to all persons the operational range of the machine. -
Page 11: Personal Safety
Panel Saw K3 basic/K3 winner/K3 e-classic Safety 2.7 Personal safety When working on or with the machine, the following must be strictly observed: Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine. -
Page 12: Other Risks
Panel Saw K3 basic/K3 winner/K3 e-classic Safety 2.9 Other risks Warning: Even if the safety measures are followed, there are still certain residual risks that must be consi- dered when working on the machine: • Risk of cutting injuries, especially when changing the • Hearing damage as a result of high noise levels... -
Page 13: Declaration Of Conformity
Panel Saw K3 basic/K3 winner/K3 e-classic Declaration of Conformity 3 Declaration of Conformity EG-Declaration of Conformity according to Machine Guidelines 2006/42/EG We hereby declare that the machine indicated below, which corresponds to the design and construction of the model we placed on the market, conforms with the safety and health requirements as stated by the EC. -
Page 14: Specifications
Panel Saw K3 basic/K3 winner/K3 e-classic Specifications 4 Specifications 4.1 Dimensions and weight 4.1.1 K3 basic/K3 e-classic Fig. 4-1: Dimensions K3 basic/K3 e-classic Machine Standard Option Sliding table length A 950 mm 1250 mm Sliding table travel distance A1 459 mm... -
Page 15: K3 Winner
Panel Saw K3 basic/K3 winner/K3 e-classic Specifications 4.1.2 K3 winner Fig. 4-2: Dimensions K3 winner Standard Option Standard Option K3 winner K3 winner K3 winner K3 Winner Machine comfort comfort Sliding table length A 1250 mm 2000 mm 2000 mm... -
Page 16: Operation And Storage Conditions
Panel Saw K3 basic/K3 winner/K3 e-classic Specifications 4.2 Operation and storage conditions Operating/room temperature +10° to +40°C Storage temperature –10° to +50 °C 4.3 Electrical connection mains voltage according to specification plate ±10% Safeguarding see circuit plan Power supply cord (H07RN-F) 3x2,5 mm²/ 5x2,5 mm²... -
Page 17: Particle Emissions
Panel Saw K3 basic/K3 winner/K3 e-classic Specifications 4.5 Particle emissions The working areas of this machine comply to BGI 739-1 This only applies if the conditions that are specified in and are classed as dust reduced. the section >Extraction< are adhered to. -
Page 18: Tools
DIN EN 847-1 standards Ø 9 ±0,3 mm Only use grooving tools designed for wood purposes! Ø 30 mm Note: We recommend that only original HAMMER tools are used (HAMMER catalogue). Saw blades Diameter 250 – 315 mm... -
Page 19: Setting Up The Machine
Panel Saw K3 basic/K3 winner/K3 e-classic Setting up the machine 5 Setting up the machine 5.1 Overview 5.1.1 K3 basic/K3 e-classic & " Fig. 5-1: Overview Dust extraction (Connection D = 120 mm) " Machine frame Sliding table Machine table Splitter &... -
Page 20: K3 Winner
Panel Saw K3 basic/K3 winner/K3 e-classic Setting up the machine 5.1.2 K3 winner & " Fig. 5-2: Overview Dust extraction (Connection D = 120 mm) " Outrigger table Crosscut fence (Outrigger table) Machine table Splitter & Saw blade Saw guard with dust extraction (Connection D = 50 mm) -
Page 21: Accessories
Panel Saw K3 basic/K3 winner/K3 e-classic Setting up the machine 5.2 Accessories Table extension for K3 basic/K3 e-classic Order No. 500-101 To correctly place the piece to be cut for long cuts (As- sembly instructions „Table extension“). Table extension Fig. 5-3: Table extension... - Page 22 Panel Saw K3 basic/K3 winner/K3 e-classic Setting up the machine Trimming equipment Order No. 500-110 For safe and precise work when trimming (Assembly instructions „Trimming equipment“). Trimming equipment Fig. 5-6: Trimming shoe Table Extension 400 mm Order No. 503-137 To correctly place the piece to be cut for long cuts (As- sembly instructions „Extensible support”).
-
Page 23: Data Plate
Fig. 5-11: Layout of the data plate The data plate displays the following specifications: A-6060 HALL in Tirol, KR-Felder-Straße 1 • Model designation Austria, Tel. +43 (0) 5223 58500 Fax +43 (0) 5223 56130, info@hammer.at www.hammer.at • Machine number TYPE : XXXXXXXX •... -
Page 24: Main Switch
Position “l”: Mains voltage On Main switch Fig. 5-13: Main switch Attention: A main switch with a 4kW motor power is only installed on the K3 winner circular saw. 5.5 Safety devices 5.5.1 Safety break switches The saw blade only operates if the end switch inside the machine frame is actuated (sliding cover is closed and the lock is pushed to the top). -
Page 25: Sliding Table Catch
Panel Saw K3 basic/K3 winner/K3 e-classic Setting up the machine 5.5.2 Sliding table catch The sliding table can be locked into the centre position by the thumb screw. Thumb screw " Sliding table " Fig. 5-15: Sliding table catch 5.5.3 Saw guard Warning! Risk of injury! When working with the circular saw blade, the machine‘s saw blade should be... -
Page 26: Transport, Packaging And Storage
Panel Saw K3 basic/K3 winner/K3 e-classic Transport, packaging and storage 6 Transport, packaging and storage 6.1 Safety instructions Warning! Danger – electric current: There is a risk of injury due to falling parts while transporting, loading or unloading the machine. -
Page 27: Transport Locking Device
Panel Saw K3 basic/K3 winner/K3 e-classic Transport, packaging and storage 6.2.1 Transport locking device The machine is mounted to the pallet with transport brac- kets. Remove the transport brackets before moving the machine to the installation location. Transport brackets Fig. 6-1: Transport locking device 6.2.2 Transport devices for the circular saw K3 basic... -
Page 28: Transport With A Crane
Panel Saw K3 basic/K3 winner/K3 e-classic Transport, packaging and storage 6.2.3 Transport with a crane Only use belts or chains to transport the machine. Fig. 6-3: Transport with a crane Attention! Risk of material damage! The machine must not be lifted by the work table, sliding table or base! Thread the belts or chains through the cut-out holes in the machine frame. -
Page 29: Transport With A Pallet Jack
Panel Saw K3 basic/K3 winner/K3 e-classic Transport, packaging and storage 6.2.5 Transport with a pallet jack 6.2.5.1 Unloading Use a loading platform similar to that depicted in the picture opposite to unload from the pallet. K3 basic/K3 e-classic: 1. Screw the transport device on. -
Page 30: Transport With A Rolling Carriage
Panel Saw K3 basic/K3 winner/K3 e-classic Transport, packaging and storage 6.2.6 Transport with a rolling carriage The rolling carriage is mounted to the machine base (As- sembly instructions „Rolling carriage with 4 rollers“ and „Lifting bar“). Rolling carriage with 4 rollers "... -
Page 31: Storage
Panel Saw K3 basic/K3 winner/K3 e-classic Transport, packaging and storage 6.5 Storage Keep items sealed in their packaging until they are assembled/installed and be sure to observe the stacking and storage symbols on the outside of the packaging. Store packed items only under the following conditions: •... -
Page 32: Setup And Installation
Panel Saw K3 basic/K3 winner/K3 e-classic Setup and installation 7 Setup and installation 7.1 Safety instructions Warning! Risk of injury: Improper assembly and installation can lead to serious bodily injury or equipment damage. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions. - Page 33 Panel Saw K3 basic/K3 winner/K3 e-classic Setup and installation 1. Transport the machine to the installation site as in- structed in the „Transport“ chapter and the enclosed transport or installation instructions. 2. Position the machine with the aid of a spirit level to ensure that the machine functions precisely and oper- ates smoothly.
-
Page 34: Assembly
Panel Saw K3 basic/K3 winner/K3 e-classic Setup and installation 7.3 Assembly 7.3.1 Sliding table Attention: Due to transport reasons, the sliding table, depending on its length, may be packaged separately. Two to three additional helpers, depending on the cutting length, are required to install the machine. -
Page 35: Circular Saw Guard
7.4 Chip extraction Attention! Vacuum hose must be flame-resistant and must conduct electricity! Be sure to use only genuine Hammer vacuum hoses! Note: As a rule, all units must be vacuumed during use. A time delayed socket is available as an acces- sory. -
Page 36: Electrical Connection
(for a three-phase alternating current motor, CEE). Note: Do not open the machine‘s switch box unless you have the express consent of the Hammer service de- partment Violating this stipulation shall render the right to make claims under the warranty null and void. -
Page 37: Making Adjustments And Preparations
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8 Making adjustments and preparations 8.1 Safety instructions Warning! Risk of injury: Improper adjustment and working setup can lead to serious bodily injury or material damage. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions. -
Page 38: Crosscut Fence On The Sliding Table
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.3 Crosscut fence on the sliding table ! " 1. Thread the clamping part of the crosscut fence into the groove of the sliding table and move right up to the stop screw (in the groove). -
Page 39: Cross Stop
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations Pivoting: 1. Loosen the clamping lever and thumb screws. 2. Pivot the crosscut fence to the desired position. Fold the end stop back if necessary, so as to be able to pivot the crosscut fence over it. -
Page 40: Crosscut Fence-Extension
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.6 Crosscut fence-extension The crosscut fence may be fitted with an extension as an option. 1. Loosen the thumb screw. 2. Move the crosscut fence extension to the desired measurement. -
Page 41: Fine Adjustment (Option)
- Tighten the locking plate. ! " 4. Lock the knurled handle. Scale Knurled handle " Fig. 8-9: Parallel cutting fence K3 winner Indicator Locking plate 8.7.2 Fine adjustment (Option) K3 e-classic: 1. Loosen the clamping lever. 2. Clamp the clamping lever. -
Page 42: Modifying The Guide
It may be necessary to remove the parallel cutting fence when machining large panels. 1. Loosen the knurled handle. 2. Remove the parallel cutting fence from the back of " the bar. Knurled handle " Parallel cutting fence Fig. 8-14: Parallel cutting fence K3 winner... -
Page 43: Swinging Out
K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.7.5 Swinging out Attention: Swinging out is only possible with the K3 winner circular saw. Swinging the parallel cutting fence out may be necessary e.g. to machine large panels. 1. Loosen the thumb screw. -
Page 44: Tool Change
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.9 Tool change 8.9.1 Preparing to change tooling 1. Tilt the circular saw into a 90° position Move the circular saw right up to the top 2. Switch the machine off and ensure that it cannot be switched on again. -
Page 45: Changing The Saw Blade
Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling. Note: We recommend that only original Hammer tools are used (Hammer catalogue). For precision cutting, we recommend you to use the smallest saw blade possible. -
Page 46: Loosening/Adjusting The Splitter
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.10.1 Loosening/adjusting the splitter Warning! Risk of injury! The splitter has to be adapted to the thickness of the saw blade. The thickness of the splitter has to have a value between that of the saw blade body and the width of the sawtooth. -
Page 47: Removing The Splitter
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.10.3 Removing the splitter Attention! A splitter is required when working with circular saw blades! Operation without the splitter is only allowed if dado tooling is used! 1. Loosen the nut. -
Page 48: Grooving Tools
Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling. Note: We recommend that only original Hammer tools are used (Hammer catalogue). For authorised grooving tools see the Technical data section. Attention! Risk of material damage! Do not adjust the 90°... -
Page 49: Chucking The Grooving Tools
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.11.2 Chucking the grooving tools Attention! A spacer ring has to be placed onto the saw blade arbor if using grooving tools with a width measuring less than 10 mm! 1. -
Page 50: Unchucking The Grooving Tools - Retool To A Saw Blade Operation
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.11.3 Unchucking the grooving tools – Retool to a saw blade operation Required tools: • Hex key 8 mm • Spanner SW 22 mm " • Hex key 4 mm 1. -
Page 51: Scoring Blade
Be wary of sharp edges to avoid cutting yourself, in particular when changing the tooling. Note: We recommend that only original Hammer tools are used (Hammer catalogue). For authorised scoring tools see the Technical data section. 8.12.1 Assembling the scoring blade Required tools: •... -
Page 52: Adjusting The Scoring Unit
Panel Saw K3 basic/K3 winner/K3 e-classic Making adjustments and preparations 8.12.2 Adjusting the scoring unit Warning! Risk of injury! Adjustments to the machine or tool replacement may only be conducted once the machine has stopped. " The scoring unit is necessary when machining laminated panels as it produces clean edges. -
Page 53: Operation
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9 Operation 9.1 Safety instructions Warning: Risk of injury: Improper operation may lead to severe bodily injury or material damage. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the opera- tion of the machine and in strict observance of all safety instructions. -
Page 54: Switching On The Machine / Switching Off The Machine / Emergency-Stop
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.2 Switching on the machine / Switching off the machine / Emergency-stop Warning! Risk of injury due to insufficient preparation! It is only permitted to switch on the machine if, for the work at hand, the required preconditions are fulfilled and any preliminary work is completed. -
Page 55: Moving The Sliding Table
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.3 Moving the sliding table To move the sliding table, use: - the side hand-lever or - the crosscut fence. Side hand lever " Crosscut fence " Fig. 9-3: Moving the sliding table 9.4 Work stations... -
Page 56: Working Techniques
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5 Working techniques 9.5.1 Permitted working techniques Only the following working techniques are allowed with Only the following work techniques are allowed using the circular saw: the circular saw without a scoring unit: •... -
Page 57: Longitudinal Cut
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5.4 Longitudinal cut 1. Take note of general procedures for authorised work- ing techniques. 2. Adjust the parallel cutting fence to the desired meas- urement. 3. Lock the sliding table into a center position. -
Page 58: Cutting Battens
Panel Saw K3 basic/K3 winner/K3 e-classic Operation Using trimming equipment: 1. Take note of general procedures for authorised working techniques. 2. Mount the trimming equipment (Assembly instructions „Trimming equipment“). 3. Lock the sliding table. 4. Clamp the unfinished plank, with the hollow side facing upwards into the trimming equipment. -
Page 59: Cross-Cutting At The Crosscut Fence (Sliding Table)
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5.7 Cross-cutting at the crosscut fence (Sliding table) Rough cut 1. Take note of general procedures for authorised work- ing techniques. 2. Move the parallel cutting fence as far away as pos- sible from the saw blade. -
Page 60: Cross-Cutting At The Parallel Cutting Fence
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5.8 Cross-cutting at the parallel cutting fence 1. Take note of general procedures for authorised work- ing techniques. 2. Adjust the parallel cutting fence to the desired meas- urement. 3. Set the fence plate (guide):... -
Page 61: Cutting With An Outrigger
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5.10 Cutting with an outrigger Warning! Risk of injury: An outrigger with an outrigger table is required when working with heavy work- pieces and especially when working with large panels! Rough cut: 1. Take note of general procedures for authorised work- ing techniques. -
Page 62: Groove Cuts
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5.11 Groove cuts Warning! Risk of injury! • Groove cuts may only be carried out with an overhead saw guard! Do not, under any circumstances, use a saw blade guard (guard mounted onto splitter)! •... -
Page 63: Working With Grooving Tools
Panel Saw K3 basic/K3 winner/K3 e-classic Operation 9.5.12 Working with grooving tools Warning! Risk of injury! • Groove cuts may only be carried out with an overhead saw guard! Do not, under any circumstances, use a saw blade guard (guard mounted onto splitter)! •... -
Page 64: Maintenance
Tilting segments Lubrication. (or sooner should the machine be- come stiff) every 6 months Dust brush (outrigger arm) Clean and if necessary, renew. If worn out Wiper (rolling cage) Renew. Attention: Cleaning and care products are available as accessories (Hammer-catalogue). -
Page 65: Cleaning The Bearing Tracks
Panel Saw K3 basic/K3 winner/K3 e-classic Maintenance 10.3 Cleaning the bearing tracks 1. Switch the machine off and ensure that it cannot be switched on again. 2. Remove dust and shavings from the bearing tracks. 3. Remove any resin residue: resin remover Order No. -
Page 66: Tightening/Replacing The Drive Belt
Panel Saw K3 basic/K3 winner/K3 e-classic Maintenance 10.5 Tightening/replacing the drive belt 10.5.1 Tensioning the drive belt 1. Switch the machine off and ensure that it cannot be ! " switched on again. 2. Loosen the screw and remove the guard plate. -
Page 67: Checking The Scoring Belt
Panel Saw K3 basic/K3 winner/K3 e-classic Maintenance Attention! Risk of material damage! Do not over-tension the drive belt. Turn the belt-tightening screw only until the drive belt is sufficiently tensioned to transmit power effectively. 10.6 Checking the scoring belt The scoring belt is tensioned elastically and thus maintenance free. -
Page 68: Renewing The Sliding Table Scraper Blade (Ball Cage)
Panel Saw K3 basic/K3 winner/K3 e-classic Maintenance 10.8 Renewing the sliding table scraper blade (ball cage) 1. Switch the machine off and ensure that it cannot be switched on again. 2. Disassemble the sliding table. " 3. Remove wheel bolts and worn scrapers. -
Page 69: Assembling The Sliding Table
Panel Saw K3 basic/K3 winner/K3 e-classic Maintenance On the side from which the sliding table should be pushed from the base: 8. Pull the sliding table from the base. Base " Sliding table length " Fig. 10-10: Base/Sliding table length 10.10 Assembling the sliding table... - Page 70 Panel Saw K3 basic/K3 winner/K3 e-classic Maintenance On the base: 8. Screw flat head screws in. 9. Screw in the socket head cap screws with washers. 10. Screw the base cover on with fillister head screws. & & Washers Socket head cap screws...
-
Page 71: Faults
Panel Saw K3 basic/K3 winner/K3 e-classic Faults 11 Faults 11.1 Safety instructions Warning! Risk of injury: Repairing faults incorrectly can result in personal injury or damage the machine. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions. -
Page 72: Faults, Causes And Repairs
Realign the sliding table ball cage. table is not achieved. ligned. 11.5 Adjusting the parallel cutting fence guide height only possible with: K3 winner Required tools: • 2 Quantity Spanner 10 mm 1. Switch the machine off and ensure that it cannot be switched on again. -
Page 73: Adjusting/Correcting The Parallel Cutting Fence Angle
Panel Saw K3 basic/K3 winner/K3 e-classic Faults 11.6 Adjusting/correcting the parallel cutting fence angle only possible with: K3 winner Required tools • 2 Spanners 13 mm 1. Switch the machine off and ensure that it cannot be switched on again. -
Page 74: Adjusting The Locking Force Of The Parallel Cutting Fence
11.8 Adjusting the locking force of the parallel cutting fence Attention: Adjusting the clamping force is only possible with the K3 winner circular saw. Attention! Risk of material damage! Only adjust if the clamping force of the parallel cutting fence is not suf- ficient. -
Page 75: Adjusting The Rip Fence Fine Adjustment
Panel Saw K3 basic/K3 winner/K3 e-classic Faults 11.9.2 Adjusting the rip fence fine adjustment 1. Switch off the machine " 2. Tighten the thumb screw. 3. Release the clamping lever. 4. Turn the knurled handle until the tree rod is located in the centre of the mortise. - Page 76 Panel Saw K3 basic/K3 winner/K3 e-classic...
- Page 77 Panel Saw K3 basic/K3 winner/K3 e-classic...
- Page 78 Panel Saw K3 basic/K3 winner/K3 e-classic...
- Page 79 Panel Saw K3 basic/K3 winner/K3 e-classic...
- Page 80 KR-FELDER-STR.1 A-6060 Hall in Tirol Tel.: +43 (0) 52 23 / 45 0 90 Fax.: +43 (0) 52 23 / 45 0 99 E-mail: info@hammer.at Internet: www.hammer.at...