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Related Manuals for Hammer HNC3 825
Summary of Contents for Hammer HNC3 825
- Page 1 HNC3 825 / HNC3 825 perform CNC Machining Centre Keep this manual to hand and in good condition for future reference! Please read this operating manual carefully before using the machine! Translation of the original operating instructions Operating instructions 500034-900A, 5, en_GB...
- Page 2 FELDER KG KR-Felder-Straße 1,A-6060 HALL in Tirol, AUSTRIA Telephone: +43 5223 5850 0 Email: info@felder-group.com Internet: www.felder-group.com © 2022...
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Page 3: Table Of Contents
HNC3 825 / HNC3 825 perform Table of contents Table of contents Information about the manual.......... - Page 4 Table of contents Setup and installation............Unpack machine.
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Page 5: Information About The Manual
HNC3 825 / HNC3 825 perform Information about the manual Information about the manual Symbol legend Safety instructions Safety instructions in this manual are indicated with symbols. The safety instruc- tions are introduced by key words which state in words the extent of the hazard. -
Page 6: Contents Of The Operating Manual
Information about the manual Contents of the operating manual ● This operating manual describes the safe and proper use of the machine. ● All specified safety information and instructions as well as the local accident prevention regulations and general safety regulations applicable to the area of use must be adhered to. -
Page 7: Training
HNC3 825 / HNC3 825 perform Information about the manual Training ● All those appointed to work on or with the machine must have fully read and understood the manual before commencing any work. This requirement must be met even if the appointed person is familiar with the operation of such a machine or a similar one, or has been trained by the manufacturer. -
Page 8: Safety Instructions
Safety instructions Safety instructions Intended use ● The machine described in this manual is intended solely for the processing of wood, synthetic materials, and similar machinable materials. Operational safety is only guaranteed when the machine is used for the intended pur- poses. -
Page 9: Making Changes And Modifications To The Machine
HNC3 825 / HNC3 825 perform Safety instructions ● If the personnel lack the necessary knowledge for working on or with the machine, they must be trained. Responsibility for working with the machine (installation, service, maintenance, overhaul) must be clearly defined and strictly observed. -
Page 10: Prohibitions
Safety instructions 2.6.1 Prohibitions It is forbidden to wear loose clothing, wide sleeves, too long and wide trousers, shirts etc. when working with the machine. It is forbidden to wear belts, scarves, ribbons, back straps, necklaces, bracelets, open long hair without a hairnet etc. when working with the machine. -
Page 11: Residual Risks
HNC3 825 / HNC3 825 perform Safety instructions Note Ear protection: Protection from noise emissions by the machine. Residual risks The machine has undergone a hazard analysis. The design and construction of the machine are based on the results of this analysis and correspond to state-of- the-art technology. - Page 12 Safety instructions Disorder at the workplace Loose objects or objects that are lying around can cause severe injuries. ● Ensure that there is sufficient space to work around the machine. ● Remove loose objects from the working area. ● Keep the work area orderly and clean. Insufficient lighting of the installation room Serious injuries ●...
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Page 13: Transport, Setup, Installation And Disposal
HNC3 825 / HNC3 825 perform Safety instructions 2.7.1 Transport, setup, installation and disposal Improper transport Improper transport can cause the machine to tilt or fall. This can cause severe crushing. ● Carry out transport according to the specifications in this instruction. -
Page 14: Operate, Maintain And Troubleshoot
Safety instructions Deficient installation of the extraction hoses The deficient installation of the extraction hoses can cause fire and explosions in the extraction system. This can cause severe personal and material damage. ● Only use flame-retardant extraction hoses. ● Only use electroconductive extraction hoses. ●... -
Page 15: Foreseeable Misuses
HNC3 825 / HNC3 825 perform Safety instructions Improper replacement or reparation of safety devices with safety function Serious injuries ● Only let safety devices be replaced or repaired by expert personnel of the Felder Group. Dust deposits Dust build-ups can ignite when in contact with hot parts or cause an explosive atmosphere due to resuspension. - Page 16 Safety instructions ○ Keep accessories at hand. ● Processing of unsuitable materials such as steel. ● Processing workpieces that are not fixed or insufficiently fixed. Maintenance misapplication: ● Service work carried out by untrained or unauthorised personnel. ● Non-observance of the maintenance guidelines. ○...
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Page 17: Declaration Of Conformity
HNC3 825 / HNC3 825 perform Declaration of Conformity Declaration of Conformity EG-Declaration of Conformity according to Machine Guidelines 2006/42/EC Machine number reference: The machine number is printed on the cover sheet of the operating manual. We hereby declare that the machine indicated below, which corresponds to the design and construction of the model we placed on the market, conforms with the health and safety requirements as stated by the EC guidelines (see table). - Page 18 6060 Hall in Tirol Product designation CNC portal machine Manufacturer Hammer Model type HNC3 825 The following EC guidelines were applied S.I. 2008/1597 - Supply of Machinery (Safety) Reg- ulations 2008 S.I. 2016/1091 - Electromagnetic Compatibility Reg- ulations 2016 This Declaration of Conformity is only valid if the UKCA label is affixed to the machine. Modifying or altering the machine without the express written agreement of the manufacturer shall render the warranty null and void.
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Page 19: Technical Information
HNC3 825 / HNC3 825 perform Technical information Technical information Technical information All technical information is for the standard equipment without spindle and extrac- tion hood. Machine Data Value Unit Total length 1111 mm Total width 766 mm Total height 685 mm HNC3 825 weight approx. - Page 20 Technical information Data Value Unit X-axis 825 mm Y-axis 479 mm Z-axis 160 mm Additional technical information Data Value Unit Portal clearance width 625 mm Portal clearance height 160 mm Table surface 1005 x 574 mm T grooves in the table for M6 17.5 x 7.5 mm Drive spindle Z axis trapezoidal 14 x 6 mm...
- Page 21 HNC3 825 / HNC3 825 perform Technical information Reference point Fig. 2: Reference point X-axis Y-axis Machine zero point Reference point Front of the machine The machine zero point is situated at the rear, left hand corner (Rear: Main switch, power connection).
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Page 22: Tools
If using other controllers and software, the performance of the machine may be reduced. Tools Fig. 3: Processing length Tool holder Tools Processing length Data Value Unit Processing length HFM 1000 85 mm Processing length HNC3 825 perform 105 mm... -
Page 23: Operation And Storage Conditions
Single component tools with a diameter of up to 8 mm can be used without a protective housing. ● With the HNC3 825 machine variant, with a 43 mm EURO collet, the customer is required to ensure the safe and proper usage of the motor or electrical tool. -
Page 24: Electrical Connection
Technical information Electrical connection HNC3 825 Fig. 4: Connect electrics Mains connection C14 Main switch Rotation speed control (0-10 volt) Connection machine head Extraction/cable guide Data Value Unit Connection on the machine C14 device plug AC input voltage machine... -
Page 25: Dust Extraction
50 / 60 Hz Max. power consumption FC electrical 2300 W cabinet (HNC3 825 perform) The HNC3 825 perform must be equipped with a residual current circuit-breaker min. 300 mA, Type A (or higher). Dust extraction Standard extraction connection Data Value Unit Ø... -
Page 26: Dust Emission
The measurements are carried out in accordance with the following standards: ● EN ISO 3746, acoustic power level ● EN ISO 11202, workplace emission values HNC3 825 (without tools) Idle* Noise level 65 dB (A) Measurement tolerance 4 dB (A) *Machine measured values, noise emission HFM see separate operating manual. - Page 27 HNC3 825 / HNC3 825 perform Technical information ● WARNING: The noise emission values stated are only valid, when the same operation and installation conditions apply. ● Other operation and installation conditions, e.g. a different work process, can lead to higher noise emission values with the danger of underestimation.
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Page 28: Machine Overview
Machine overview Machine overview Fig. 6: Machine overview Machine chassis Workpiece support Mains connection & main switch Portal with machine head Working head Router spindle fixation Emergency stop connection, PC, 4th axis, AUX Safety devices 5.1.1 Main switch The main switch separates the machine and the frequency converter from the power supply. - Page 29 HNC3 825 / HNC3 825 perform Machine overview Fig. 7: Main switch Machine main switch Frequency converter* main switch Two [main switches] for both the machine and the frequency converter* are located at the back of the machine. "O" / "OFF"...
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Page 30: Emergency Stop Button
Machine overview 5.1.2 Emergency stop button With the [emergency stop] button, all of the machine movements will stop. The [emergency stop] button is unlocked by turning. Fig. 8: Emergency stop button 5.1.3 Protective housing In order to ensure that the machine can be safely worked with, the protective housing must be used. -
Page 31: Pictograms, Signs And Labels
HNC3 825 / HNC3 825 perform Machine overview Data Value Unit Length 1500 mm Width 1000 mm Height 800 mm Thickness 19 mm Material MDF Pictograms, signs and labels All the pictograms, signs and labels affixed to the machine must be kept visible, readable and must not be removed. -
Page 32: Information On The Machine Data Plate
Machine overview Information on the machine data plate Fig. 11: Machine data plate Manufacturer information Model type Machine number Electrical connection Year of construction Additional information (optional) -
Page 33: Transporting, Packing, Storing
HNC3 825 / HNC3 825 perform Transporting, packing, storing Transporting, packing, storing Transport inspection Upon arrival, inspect the shipment to ensure that it is complete and has not suffered any damage. If any transport damage is visible from the outside, do not accept the delivery or only accept it with reservation. - Page 34 Transporting, packing, storing Storage conditions ● Do not store outdoors. ● Store in a dry and dust-free environment. Use desiccant if necessary. ● Protect from direct sunlight. ● Avoid mechanical vibration. ● Storage temperature: -10 °C to +50 °C. ● Humidity: max.
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Page 35: Setup And Installation
HNC3 825 / HNC3 825 perform Setup and installation Setup and installation Unpack machine Video tutorial Scan the QR code and watch the video instructions. Or alternatively you can use this link: http://fg.am/hncfirststeps Fig. 12: Packaging Personnel: ● Trained machine operator Protective equipment: ●... -
Page 36: Remove Transport Bracket
Setup and installation Keep transport brackets / packaging It is recommended to store the packaging and transport brackets, once removed. If the machine has to be returned to the manufac- turer then the original packaging and transport brackets should be used. Remove transport bracket The machine is attached to the pallet with 2 transport brackets. -
Page 37: Commission The Machine
HNC3 825 / HNC3 825 perform Setup and installation Commission the machine WARNING Improper transport Severe crushing due to falling or tipping loads − Always clean and tidy the work area and cordon it off. − Move unauthorised people out of the area. - Page 38 Setup and installation Fig. 14: Levelling the machine Levelling feet Personnel: ● Trained machine operator ● Additional assistant Protective equipment: ● Protective clothing ● Protective gloves ● Protective footwear Tool: ● Spirit level An additional assistant is needed. Bring the machine to the site of installation. Level the machine in longitudinal and transverse direction with leveling screws.
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Page 39: Mount The Extraction Hood
HNC3 825 / HNC3 825 perform Setup and installation Mount the extraction hood Fig. 15: Dust extraction hood HFM Fig. 16: Dust extraction hood HNC3 825 perform Dust extraction hood Height adjustment screw Magnetic dust brush Extraction connection Mount the extraction hood to the machine head using the height adjustment screws. -
Page 40: Mount The Perform Extraction Hood
Setup and installation Mount the perform extraction hood Remove the screws from the working head. Fig. 17: Remove screws Working head screws Remove the hexagon socket screws. Fig. 18: Remove hexagon socket screw Hex key Loosen the knurled screws and open the extraction hood perform com- pletely. - Page 41 HNC3 825 / HNC3 825 perform Setup and installation Fig. 19: Open the extraction hood perform Thumb screws Thread the extraction hood perform with the crossbeam between the portal and the spindle housing and align it with the portal. Fig. 20: "Perform" extraction hood...
- Page 42 Setup and installation Fig. 21: Working head screws Working head screws On the underside of the portal: fasten the bolt with the nut. Place a washer between the two panels and a washer between the panel and the nut. Fig. 22: Mount the perform extraction hood Washer Screw Thread spacer sleeves between the portal and the extraction hood perform...
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Page 43: Attach The Dust Extraction Hose
HNC3 825 / HNC3 825 perform Setup and installation Fig. 23: Tighten the hex bolts Six sided screws Serrated washer Washer Spacer sleeves �� Perform extraction hood mounted. Attach the dust extraction hose ● The machine may only be used in combination with a functioning extraction system. - Page 44 Setup and installation Connection to the dust extraction system Fig. 24: Connect standard extraction Extraction connection (Ø 32 mm) Height adjustment screw Extraction / cable guides Fig. 25: Connect perform extraction hood Hose clamp Extraction connection (Ø 100 mm)
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Page 45: Connect Electrics
HNC3 825 / HNC3 825 perform Setup and installation Personnel: ● Trained machine operator Protective equipment: ● Protective clothing ● Protective gloves ● Protective footwear Material: ● Cable ties ● Hose clamp Connect the extraction hose to the machine extraction connector using a hose clamp. - Page 46 Only connect the machine if the two sets of data correspond to each other. Connect the machine using the C13 plug at the rear of the machine to the power supply. Connect frequency converter HNC3 825 perform The HNC3 825 perform HF spindle is premounted and connected to the machine.
- Page 47 HNC3 825 / HNC3 825 perform Setup and installation Fig. 28: Connect frequency converter HNC3 825 perform Mains connection C14 Main switch NOTICE Incorrect mains frequency Damage to the HF spindle − The HF spindle must always have a 230 volt supply. If neces- sary, a frequency converter must be used.
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Page 48: Mount The Router Motor
Setup and installation Connect the PC (for Eding CNC) The PC must be connected to the machine using the PC-Port (25 pin). Fig. 30: Connect the PC PC-Port (25 Pin) Switch off the machine at the main switch, disconnect the power supply. Connect the machine to the controller with the 25 PIN cable. -
Page 49: Install Software
HNC3 825 / HNC3 825 perform Setup and installation Tool: ● Hex key Material: ● Cable ties The operating voltage is the same as the input voltage of the machine. Place the router motor in to the 43 mm collar and clamp using the nut (10-11 Nm). -
Page 50: Integrate External Software
Setup and installation 7.10 Integrate external software The machine can be controlled with controllers and software of various manufac- turers. However, the machine performance stated, can only be achieved with Eding CNC. The correct functioning cannot be guaranteed, of controllers or soft- ware from other suppliers are used. -
Page 51: Adjustments And Tool Changes
Severe injuries and damage to property − Clamp tools with the appropriate operating tool and torque. Fig. 34: Mount the tools Fix the spindle Sleeve nut Tighten the router tool in the HNC3 825 perform Personnel: ● Trained machine operator... -
Page 52: Adjust The Extraction Hood
Adjustments and tool changes Protective equipment: ● Protective gloves Tool: ● Spanner 22 mm ● Collet chuck key Clean the collet chuck, sleeve nut and mounting. Insert the collet chuck into the sleeve nut. Insert the router tool and move it until it reaches the stop in the tool socket. Tighten the HF spindle with a spanner. -
Page 53: Assemble And Load The Grease Gun
HNC3 825 / HNC3 825 perform Adjustments and tool changes Fig. 36: Adjust the perform extraction hood Hand grip Thumb screw adjustable height Thumb screw fixed height Hold the perform extraction hood securely using the handle. Release both of the thumb screws. - Page 54 Adjustments and tool changes Screw on the thin, long attachment from the lubrication set. Fig. 37: Long attachment with hollow mouthpiece Screw on the hollow mouthpiece (concave attachment). Unscrew the protective tube of the grease gun. Fig. 38: Grease gun Protection tube Screw in grease cartridge.
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Page 55: Use
�� Reference run is carried out. �� Axes are referenced. �� The machine is ready to operate. Warm up the HNC3 825 perform The spindles of the HNC3 825 perform must be warmed up, if the ● ambient temperature is below 17°C. ●... -
Page 56: Operate Machine
Fig. 40: MDI input window Enter M03 S12000 and confirm with [Enter]. Warm up the HNC3 825 perform for 5 minutes in idle mode at 12,000 Enter M05 and confirm with [Enter]. �� Spindle stops. �� The machine is ready to operate. -
Page 57: Switch Off The Machine
HNC3 825 / HNC3 825 perform Tip: Bridging for nesting applications When nesting is being carried out, it is recommended to leave material bridges between smaller components. As otherwise the final edge of the loose workpiece will be routed and this can lead to dimensional deviations. -
Page 58: Maintenance
Maintenance 10 Maintenance 10.1 Maintenance schedule Chap. Task to execute 10.2 X-axis: Lubricating the ball screw drive 10.2 X Axis: Lubricate guiding carriage 10.2 Y-axis: Lubricating the ball screw drive 10.2 Y Axis: Lubricate guiding carriage ... - Page 59 HNC3 825 / HNC3 825 perform Maintenance Protective equipment: ● Protective clothing ● Protective gloves ● Protective footwear ● Safety goggles Tool: ● Grease gun ● Cleaning cloths ● Hex key Material: ● Lubricant Interflon Grease HD2 Interval: Every 60 operating hours or if irregular noise occurs.
- Page 60 Maintenance Fig. 43: Lubricating nipple X-axis ball screw drive left side Slot Lubricating nipple X-axis Position the portal in such a way that the lubrication nipple on the left side is in the recess. CAUTION! Open, rotating drive spindles. Do not reach into the area of the open spindle covers.
- Page 61 HNC3 825 / HNC3 825 perform Maintenance ● Protective footwear ● Safety goggles Tool: ● Grease gun ● Cleaning cloths ● Hex key Material: ● Lubricant Interflon Grease HD2 Interval: Every 100 operating hours or if irregular noise occurs. Switch off the machine at the main switch, disconnect the power supply.
- Page 62 Maintenance Fig. 45: Lubricating nipple X-axis left side Lubricating nipple guiding carriage Clean all lubricating nipples. Place the pressure grease gun onto the nipple and pump 3 times. �� A small amount of lubrication will come out of the seals. Lubricate all (4) lubricating nipples.
- Page 63 HNC3 825 / HNC3 825 perform Maintenance Fig. 46: Lubricating nipple Y-axis ball screw drive Personnel: ● Trained machine operator Protective equipment: ● Protective clothing ● Protective gloves ● Protective footwear ● Safety goggles Tool: ● Grease gun ● Cleaning cloths Material: ●...
- Page 64 Maintenance Personnel: ● Trained machine operator Protective equipment: ● Protective clothing ● Protective gloves ● Protective footwear ● Safety goggles Tool: ● Grease gun ● Cleaning cloths ● Hex key Material: ● Lubricant Interflon Grease HD2 Interval: Every 100 operating hours or if irregular noise occurs. Position the working head on the right.
- Page 65 HNC3 825 / HNC3 825 perform Maintenance Fig. 48: Lubricating nipple guide Y-axis Lubricating nipple Clean lubricating nipple. Place the pressure grease gun onto the nipple and pump 3 times. �� A small amount of lubrication will come out of the seals.
- Page 66 Maintenance Z axis: Trapezoidal threaded spindle The Z-axis trapezoidal spindle must be lubricated regularly with a brush. Personnel: ● Trained machine operator Protective equipment: ● Protective clothing ● Protective gloves ● Protective footwear ● Safety goggles Tool: ● Cleaning cloths ●...
- Page 67 HNC3 825 / HNC3 825 perform Maintenance Remove any bristles that have fallen out. Put everything back together in reverse order. Switch machine on. Move several times over the entire length of the axle to distribute the grease. Z Axis: Lubricate guiding carriage On the side of the portal there are two lubricating nipples for each of the Z axis guiding carriages.
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Page 68: Check / Replace The Drive Belt
Maintenance Clean lubricating nipple. Place the pressure grease gun onto the nipple and pump 3 times. �� A small amount of lubrication will come out of the seals. Repeat the process for all four lubricating nipples. Switch machine on. Move several times over the entire length of the axle to distribute the grease. ��... - Page 69 HNC3 825 / HNC3 825 perform Maintenance Remove the cover. Check for wear and tear of the belts. Belts are in good condition and the belt tension is correct. Belt tension: 200 to 220 Hz Belts are worn out, belt tension is wrong.
- Page 70 Maintenance Clamp the machine portal using clamps. �� This will ensure that the portal remains parallel. Fig. 53: X-axis cover Screws Cover Clamp position Remove the cover screws and carefully detach the cover. Pay attention to the electrical connections. Check for wear and tear of the belts.
- Page 71 HNC3 825 / HNC3 825 perform Maintenance Belts are in good condition and the belt tension is correct. Belt tension: 37 to 41 Hz Belts are worn out, belt tension is wrong. Fig. 54: X axis belt Drive motor Locking screws Drive belt Remove the old belt and dispose of correctly.
- Page 72 Maintenance Fig. 55: Portal cover Portal screws Cable guide Hex key Z-axis cover Portal cover Loosen the hex screw and remove the Z-axis cover. Remove the portal screws and cable guide. Remove the portal cover. Check for wear and tear of the belts.
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Page 73: Check Protective Equipment
HNC3 825 / HNC3 825 perform Maintenance Belts are in good condition and the belt tension is correct. Belt tension: 200 to 220 Hz Belts are worn out, belt tension is wrong. Fig. 56: Locking screws Locking screws Loosen the four motor fixing screws (do not remove them). -
Page 74: Troubleshooting
Troubleshooting 11 Troubleshooting 11.1 What to do in the event of malfunctions In the event of malfunctions that pose an immediate threat to persons, equipment or operational safety: Stop the machine immediately pressing the [Emergency Stop] button. Disconnect the machine from the mains and ensure it can not be switched on again. - Page 75 HNC3 825 / HNC3 825 perform Troubleshooting Fault description Cause Remedy Axes movement incor- Other controller / software than Eding ● Check the parameter and rect /dimensional deviations CNC is being used. adjust. ● Use EdingCNC con- troller / software.
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Page 76: About Spare Parts
About spare parts 12 About spare parts NOTICE Wrong or faulty spare parts Material damage, malfunction, machine failure − Only use spare parts approved by the manufacturer (see spare parts list). If unauthorised spare parts are fitted into the machine, all warranty, service, compensation and liability claims against the manufacturer and their contractors, dealers and representatives will be rejected. -
Page 77: Disposal
HNC3 825 / HNC3 825 perform Disposal 13 Disposal ENVIRONMENT Disposal of machine components Used electrical materials, electronic components, lubricants and other auxiliary substances must be treated as special waste and may only be disposed of by specialised, licensed firms. - Page 78 Disposal...
- Page 80 FELDER KG KR-Felder-Straße 1,A-6060 HALL in Tirol, AUSTRIA Telephone: +43 5223 5850 0 Email: info@felder-group.com Internet: www.felder-group.com...
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