Eaton SM65 Handbook

Supervisory module

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SM65 Supervisory Module

Handbook

Issue: IPN 997-00012-35E

Issue Date: December 2009

Eaton Corporation

Telecommunications Power Solutions

www.eaton.com/telecompower

DCinfo@eaton.com

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Page 1 SM65 Supervisory Module Handbook Issue: IPN 997-00012-35E Issue Date: December 2009 Eaton Corporation Telecommunications Power Solutions www.eaton.com/telecompower DCinfo@eaton.com...
Page 2 Information contained in this document is subject to change without further notice. Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.
Page 3: About This Guide
This guide covers the configuration, operation and replacement of SM65 supervisory modules installed in an Eaton DC power system. Some features require SM65 v4 or later software. To check software version refer to Viewing Software Version on page 13. This guide does not cover the following: Initial installation of an SM65 supervisory module, except the installation of external •...
Page 4: Related Information
Please use this email address to report any problems you find in this guide: Eaton DC Product Marketing Communications EMAIL: DCMarketingNZ@eaton.com For Further Information and Technical Assistance For further information and technical assistance see Worldwide Support on page 65. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 5: Table Of Contents
Setting Up User Alarms......................22 Synchronizing the SM65 Real-Time Clock................23 External AC Metering Option....................23 Language Options ........................23 Interfacing the SM65 with CellSure ..................24 Interfacing the SM65 with SiteSure..................27 Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E...
Page 6 Communications Overview ..........................29 Communications Options ..................... 30 Setting up Modem Communications................... 31 Setting up SMS Text Messaging (Requires SM65 v4 or later) ......... 32 DCTools and PowerManagerII Setup.................. 33 Ethernet Setup......................... 33 Setting Up SNMP Traps ......................34 Accessing the SM65 Web Pages.................... 35 Remote Access Password ......................
Page 7: Overview
Chapter 1 General Description General Description Overview Topic Page SM65 Supervisory Module Mounting Options Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 8: Sm65 Supervisory Module
PC connected to the RS232 serial interface, or remotely from a PC with the DCTools or PowerManagerII software. The SM65 has an onboard audible indicator and two alarm LEDs. Alarms may be mapped to the user-configurable alarm relays to activate an external fault indication monitoring system.
Page 9 Functional Earth (XS10) - connected to DC power system earth Three Current Sense Inputs (XS6) Ethernet interface and LEDs (XS31) Two Temperature Sense Inputs (XS7) For connector pin-outs see details on page 59. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 10: Mounting Options
SM65 Supervisory Module Handbook Mounting Options Caution • If the SM65 is installed in a closed or multi-unit assembly ensure that the ambient temperature is less than 70°C [158°F]. • Ensure that the airflow is not restricted. • Ensure that the weight of the SM65 is adequately and evenly supported.
Page 11: Panel-Mounted Version
The SM65PM model is designed to mount on the back of a rack-power system door. A separate LCD display and keypad (see details on page 8) is normally mounted on the front of the door. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 13: Operation
Viewing Software Version Viewing and Editing Configuration File Parameters Activating the Relay Test Function and Toggling the Relay States LVD Test Rectifier Restart Manual Start Equalize Reset Battery State Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 14: Keypad And Display
Panel Mount Version Backlit LCD Display Keypad Power On LED (green) – indicates that the SM65 is powered Non-urgent Alarm LED (yellow) – indicates one or more active Non-urgent alarms Urgent/Critical Alarm LED (red) – indicates one or more active Urgent/Critical alarms Scroll: Press to scroll through lists and menus and to increase or decrease configuration file values.
Page 15 • The audible indicator will restart at the next active alarm. Display time-out If no keys are pressed for a predetermined time interval the SM65 display goes back to the default screen (total rectifier current). The display time-out intervals are: Edit Mode –...
Page 16: About Display Modes
SM65 Supervisory Module Handbook Keypad Access Security Requires SM65 version 3 or later. This feature prevents accidental or unauthorized changes to settings from the SM65 keypad. ► To enable Keypad Access Control In DCTools go to Configuration > Communications. Set UI Access to Protected.
Page 17: Viewing System Values (Main Display Mode)
Individual rectifier currents. Only six individual rectifier currents are displayed at once. If more than six rectifiers are installed, press to scroll through the list. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 18: Viewing Alarms And System Status Messages (Status View Mode)
See Alarm Descriptions on page for a comprehensive list of alarms (that can be displayed in Status View Mode). ► To view alarm additional text (Requires SM65 v4 or later) From Main Display Mode, press to enter Status View Mode.
Page 19: Viewing Software Version
The control status list is displayed after the last alarm. Press to scroll to the Identity screen to view the software version of the SM65. Press to return to Main Display Mode.
Page 20: Activating The Relay Test Function And Toggling The Relay States
► To activate the Relay Test function and toggle the relay states using DCTools Ensure that the SM65 is powered and connected to DCTools (refer to the Communications Options on page 30). From the DCTools System Summary (Home) screen, click the Relays hotlink at the top of the screen.
Page 21: Lvd Test
Load-based Rectifier Shutdown will continue to operate and some rectifiers will shut down again after a period, depending on the LBRS configuration parameters. Rectifiers that were previously shutdown manually will remain operating. ► To restart shutdown rectifiers using the SM65 keypad Press to go to Status View Mode. Press...
Page 22: Manual Start Equalize
Use Reset Battery State to cancel a Pending Equalize. See details on page 17. Equalize will be active for the configured Duration or until it is stopped manually. ► To manually start Equalize using the SM65 keypad Press to go to Status View Mode.
Page 23: Reset Battery State
Requires SM65 version 4.04 or later. This function cancels any Fast Charge or Equalize control function that is Pending, and sets the Ah Discharged counter to zero. ► To Reset Battery State using the SM65 keypad Press to go to Status View Mode. Press until the display shows Reset Battery State.
Page 25: Overview
Installing External Alarm and User Digital Inputs Cabling Setting Up User Alarms Synchronizing the SM65 Real-Time Clock External AC Metering Option Language Options Interfacing the SM65 with CellSure Interfacing the SM65 with SiteSure Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 26: Installing External Alarm And User Digital Inputs Cabling
User Digital Inputs The SM65 supervisory module can monitor up to six user digital inputs. Switching devices (such as relays, switches, or opto-isolators) can be connected to the SM65 using the screw terminals labeled DI1 to DI6. The user digital inputs are specified as follows: •...
Page 27: Connecting Alarm Relay And User Digital Inputs Cabling
Step 1 - Gain access to the cable ducting inside the rack Remove the appropriate panel(s) from the rack to gain access to the cable ducting inside the rack. Step 2 - Withdraw the SM65 from the rack (rack mount versions only) See Replacing an SM65 on page for details.
Page 28: Setting Up User Alarms
Additional Text field. This text can provide further information about the alarm, or action to take when the alarm is active. The additional text can be viewed from DCTools, the SM65 LCD display, and in an SNMP trap (if enabled).
Page 29: Synchronizing The Sm65 Real-Time Clock
To receive application notes refer to Worldwide Support on page 65. Language Options The SM65 supervisory module language default is English. Text on the LCD display and web pages (see details on page 35) can be shown in other languages by loading the appropriate Translation Upgrade File (SM65-xx.icp) into the SM65.
Page 30: Interfacing The Sm65 With Cellsure
• The SM65 can hold multiple language files and any of these can be selected to change the LCD display language. However, the web page language can only be changed by loading a Translation Upgrade File.
Page 31 Setup and Configuration Step 1 – Connect the CBC to the SM65 Connect the CBC(s) to the rack communications port (XS11) of the SM65 supervisory module (see diagram on page for location) as shown in the following diagram. A (9V DC, 400 mA) power supply output is available from this port.
Page 32 From the DCTools System Summary (Home) screen, go to CBC to display the CellSure Battery Controller (CBC) Summary view. Set Number of CBCs as appropriate. To allow the SM65 to use the average string temperature from the CellSure battery temperature sensor (instead of its own battery temperature input) click next to Batt Temp Source and select CBC Average from the list.
Page 33: Interfacing The Sm65 With Sitesure
Setup and Configuration Notes: The format is: (SM65 S3P Address : CBC RCP Address). Change the CBC RCP address as required (150 - 153). Refer to Steps 2-3 for further information. DCTools can not connect to multiple CBCs simultaneously. To connect to a second CBC, close the connection to the first and create a new connection to the second CBC.
Page 34: Ipn 997-00012-35E December
SM65 Supervisory Module Handbook SM65 supervisory module Rectifier magazines SiteSure I/O master modules Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 35: Overview
Communications Overview Topic Page Communications Options Setting up Modem Communications Setting up SMS Text Messaging (Requires SM65 v4 or later) DCTools and PowerManagerII Setup Ethernet Setup Setting Up SNMP Traps Accessing the SM65 Web Pages Remote Access Password Copyright © 2004-2009 Eaton Corporation. All Rights Reserved.
Page 36: Communications Options
SM65 Supervisory Module Handbook Communications Options The standard communications options for SM65 supervisory modules are shown below. For other communications options refer to Worldwide Support on page 65. See diagrams on page for locations of the RS232 and Ethernet connectors.
Page 37: Setting Up Modem Communications
Enter the telephone numbers the SM65 is to dial when an alarm is active. The SM65 will first dial number 1. If the call fails it will try again after Modem Retry Interval for the number of times set by Modem Maximum Retries. If the retries fail the SM65 will try the next number on the list, and repeat for all numbers.
Page 38: Setting Up Sms Text Messaging (Requires Sm65 V4 Or Later)
For additional information see Application Note AN0024. To receive application notes refer to Worldwide Support on page 65. ► To enable SMS alarm messages Connect the SM65 to a GSM modem (refer to Communications Options on page 30). Connect to the SM65 with DCTools. Go to Configuration > Communications.
Page 39: Dctools And Powermanagerii Setup
Under Ethernet, enter the assigned IP address, subnet mask and gateway address assigned by the network administrator. The network administrator must assign a unique IP address to each SM65 to be connected to the TCP/IP network. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved.
Page 40: Setting Up Snmp Traps
SM65 Supervisory Module Handbook Setting Up SNMP Traps The SM65 supervisory module can be configured to send alarms as SNMP traps to up to eight different SNMP trap receivers on a Network Management System (NMS). ► To send alarms as SNMP traps Set up Ethernet Communications (see details on page 33).
Page 41: Accessing The Sm65 Web Pages
When connected to an IP network, an SM65-based DC power system can be monitored through a standard web browser. To access the SM65 web pages, type the IP address of the SM65 into the address bar of the web browser to display the System Overview page.
Page 42 SM65 Supervisory Module Handbook ► To clear or change a remote access password: Connect to the SM65 with DCTools (see details on page 30). Go to Configuration > Communications Type a new password into the Remote Access Password field or leave the field blank for no password control.
Page 43: Chapter 5 Maintenance
Chapter 5 Maintenance Maintenance Overview Topic Page Troubleshooting Replacing an SM65 Replacing the Real-time Clock Battery Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 44: Troubleshooting
Refer to the modem's AT command does not work manual. Incompatible modem Contact your Eaton DC product supplier or Eaton for advice. Refer to Worldwide Support on page 65. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 45 Battery on page 48. SM65 displays Config Error Missing or invalid configuration Download configuration file into the file SM65. Refer to Replacing an SM65 on page for details. Incorrect rectifier voltage, Check that all rectifiers are of the because installed rectifiers have same type and replace as necessary.
Page 46: Replacing An Sm65
Do not remove the SM65 printed circuit board from the case. Step 4 - Mount the new SM65 Place the SM65 on the four studs and tighten the nuts to hold the SM65 to the panel/door. Step 5 - Connect the keypad/display ribbon cable Copyright ©...
Page 47 Troubleshooting on page 38. Step 7 - Download the appropriate configuration file into the new SM65 Connect a null modem cable from the front RS232 serial port of the SM65 to the serial port of the PC. Start DCTools. If required, press F1 for DCTools online help.
Page 48: Replacing A Standard Bracket Mounting Sm65
Before you start, you need A PC with the DCTools software installed. • A copy of the appropriate SM65 configuration file, which can be one of the following - • the old configuration file, a backed-up configuration file or a modified default configuration file.
Page 49 Step 3 - Remove the old SM65 from the rack Unscrew the old SM65 from the rack. Pull the SM65 out of the rack to expose the cable connections at the side and rear. Label then disconnect all the cables from the old SM65.
Page 50 SM65 Supervisory Module Handbook Step 7 - Download the appropriate configuration file into the new SM65 Connect a null modem cable from the front RS232 serial port of the SM65 to the serial port of the PC. Start DCTools. If required, press F1 for DCTools online help.
Page 51: Replacing An Sm65 Mounted In A Slider Magazine
Before you start, you need A PC with the DCTools software installed. • A copy of the appropriate SM65 configuration file, which can be one of the following - • the old configuration file, a backed-up configuration file or a modified default configuration file.
Page 52 Step 3 - Remove the old SM65 Label then disconnect all the cables from the old SM65. Unscrew the four screws that attach the SM65 to the sliders. Step 4 - Attach the new SM65 to the sliders Step 5 - Power up the new SM65 Connect the power cable to the SM65 connector XS8.
Page 53 Maintenance Step 6 - Download the appropriate configuration file into the new SM65 Connect a null modem cable from the front RS232 serial port of the SM65 to the serial port of the PC. Start DCTools. If required, press F1 for DCTools online help.
Page 54: Replacing The Real-Time Clock Battery
SM65 Supervisory Module Handbook Step 9 - Push in the SM65, until it latches closed and tighten the locking screw • Keep fingers clear to avoid injury, as shown. Step 10 - Reset any LVD controllers to Auto If any LVD controllers were set to Manual Connect in Step 1 then reset them to Auto.
Page 55: Appendix A Alarm Descriptions
Fan Fail) has failed. CBC Comms Failed The CellSure Fitted configuration file item is enabled but the CellSure Battery Controller (CBC) is not fitted or not registered by the SM65. CBC Fail A CBC connected to the SM65 has failed.
Page 56 The current, temperature or voltage sensing system is faulty. SiteSure Missing An external input or output is mapped in the configuration file but the SiteSure equipment is not operational or not installed. See Interfacing the SM65 with SiteSure on page for details.
Page 57: Control Functions
The SM65 temporarily reduces the output voltage of the rectifiers to just below the bus voltage for a set duration. The battery then supplies power to the load. A battery test passes if the battery voltage remains above a predetermined level for the duration of the test.
Page 58: Current Share
Digital Input is active. SM65 version 4.04 or later: If Equalize cannot start at the scheduled time (for example when there is no AC supply) then its state will be Pending and it will start as soon as conditions allow.
Page 59: Low Voltage Disconnect (Lvd)
See details on page 15. Relay Test Simulates an alarm at the SM65 by changing the state of a relay between active and inactive. Use the Relay Test function to test reception of alarms at a remote location. See details on page 14.
Page 61: Appendix C Cellsure Status Messages
Bloc V Failure A monobloc in a string has failed. Provides a warning before imminent loss (Bloc Voltage Failure) of string communication occurs in C2M sensor modules. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 62 (String Reserve Time Low find an alternative power source if required. Discharge) Start of Charge The string is charging, if the string current exceeds the event threshold. (String Start of Charge) Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 63 The alarm indicates that the temperature of Ambient Float) the pilot cell in a string has increased significantly. This in turn indicates thermal run away or overcharged cells. Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 65 Fuse/MCB DC Distribution Load Fuse Fail Interface Battery Fuse Fail +12V out 0V out RJ45 AC Distribution Interface MOV Fail Mains Fail + 12V out Fan Fail 0V out Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 66 Current Input 3 Common Current Input 3 RJ45 Temperature Sense Inputs BC Fuse Fail +12V out Temp Sense 1+ Temp Sense 1- 0V out Temp Sense 2+ Temp Sense 2- Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 67 Connector Pin-outs Connector Type Purpose Description XS11 RJ45 Rack Communications XS31 RJ45 Ethernet Interface RS232 D9M connector pin-outs RJ45 connector pin-outs Copyright © 2004-2009 Eaton Corporation. All Rights Reserved. IPN 997-00012-35E December 2009...
Page 69: Equipment Incident Report
NOTE: Only one fault to be recorded per form. For further information contact your Eaton DC product supplier or Eaton Corporation, Telecommunications Power Solutions. Telephone: +64 3 343 7448, Fax: +64 3 343 7446. Or email: CustomerServiceNZ@eaton.com Date:...
Page 71: Worldwide Support
Worldwide Support Worldwide Support For product information and a complete listing of worldwide sales offices, visit Eaton's Eaton website at: www.eaton.com/telecompower or email: DCinfo@eaton.com For technical support contact either your local Eaton DC product representative, the closest office from the following list, telephone (+64) 3 343-7448, or email CustomerServiceNZ@eaton.com...
Page 72 SM65 LCD Display Menu Structure...
Page 73 SM65 LCD Display Menu Structure...

Eaton SM65 Handbook

About this Guide

Chapter 1 General Description

Chapter 2 Operation

Chapter 3 Setup and Configuration

Chapter 4 Communications

Chapter 5 Maintenance

Appendix A Alarm Descriptions

Appendix B Control Functions

Control Functions

Appendix C Cellsure Status Messages

Appendix D Connector Pin-Outs

Equipment Incident Report

Worldwide Support

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