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Di-Acro 6 Instruction Manual

Power bender
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DI-ACRO
#6 & #8 POWER BENDER
INSTRUCTION MANUAL
REV. A 11/12
1

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Summary of Contents for Di-Acro 6

  • Page 1 DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL REV. A 11/12...

  • Page 2: Table Of Contents

    PG. 4 D. INSTALLATION PG. 4-5 E. LUBRICATION PG. 5 F. CONTROL DESCRIPTION PG. 5-7 G. SETUP & RUN NO. 6 BENDER PG. 8-9 H. SETUP & RUN NO. 8 BENDER PG. 9-10 TABLE ASSEMBLY PG. 11-13 4” CYLINDER ASSEMBLY PG.

  • Page 3: Introduction

    The Di-Acro Power Benders are designed to accommodate two different types of tooling. The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter.

  • Page 4: Specifications

    C. Specifications SPECIFICATIONS No. 6 Tooling Head No. 8 Tooling Head 1-1/4” OD Tube (.060 wall 1-1/2” OD Tube (.060 wall Capacity (Material) mild steel mild steel 3/4” IPS 1” IPS 5/8” Rd (solid mild steel) 1” RD (solid mild steel) 1/4”x 2”...

  • Page 5: Lubrication

    Detergent dispersant additives in these oils hold water in a tight emulsion and prevent separation of water, even after long standing periods. A minimum of lubrication is required on the No. 6 and No. 8 benders. A single grease fitting on the rack cam requires lubrication every 500 hours of operation or every three months.
  • Page 6  The “F1” button (when in the “Production” screen is used to enter the “Bend Value” screen “F1” (ESC) or <RET> is used to return back to the “Production screen. 3. Manual Operation  Start Hydraulic pump with the “START” button. ...
  • Page 7  If the desired bend angle is not obtained repeat Step 4 (above) 6. Cycle Counter  A cycle counter is available in the “Production” screen. It is activated in the “Auto” mode when the “Bend Value” is reached.

  • Page 8: Setup & Run No. 6 Bender

    When you first receive your machine and tooling head, make sure you have all the proper parts and quantity of parts. Refer to pages 16 and 17 for No. 6 tooling head components. 1. Turn power on. Make sure that the rack assembly is fully retracted into the cylinder.

  • Page 9: Setup & Run No. 8 Bender

    11. Adjust Quik-Lok slide that controls follow block (excessive pressure not necessary). 12. Clamp material with clamp block. 13. Clamp material with follow block. 14. Follow Manual Operations Instructions to test bend a part. NOTE: After desired part has been achieved, material stop indexes can be adjusted and follow automatic operation instruction to set up for production.
  • Page 10 5. Insert the four 1/2” diameter dowels into the holes of the slide bar so they are flush at the top. Tighten the 3/8” screws and secure the bar. 6. Place the nose holder assembly on slide. Do not bolt down at this time. 7. Insert desired center pin or radius collar.
  • Page 11 TABLE ASSEMBLY REV. A 11/12 11...
  • Page 12 POWER BENDER TABLE ASSEMBLY PARTS LIST 8700000-060 ITEM PART NUMBER DESCRIPTION 8150110-505 TABLE 8156650-300 DANGER SIGN 899111-000 CYLINDER MOUNT 20A0508C2104 SCREW-SHCS 5/8-11X2-1/4 62X0508 LOCKWASHER 5/8 8150371-170 CYLINDER ASSEMBLY 120464-000 SHIM 8150390-108 PINION ASSEMBLY 8150120-308 LOCATING BUSHING 8310100-300 CONE 8310100-400 8150470-509 LOCKING RING 23A0104C0308 SCREW-SSS 1/4-20X3/8...

  • Page 13: 4" Cylinder Assembly

    POWER BENDER TABLE ASSEMBLY PARTS LIST “CONTINUED” ITEM PART NUMBER DESCRIPTION 62X0308 LOCKWASHER 3/8 62X0516 LOCKWASHER 5/16 8150110-800 SPACER 8150740-101 PROX. MOUNT 8150740-102 ENCODER FLEX PLATE 8150740-103 ENCODER ADAPTOR 23A0X10C0104 SCREW-SSS #10-24 X 1/4 23A0X10C0102 SCREW-SSS #10-24 X 1/2 20A0X08C0304 SCREW-SHCS #8-32X3/4 31X0X08C NUT-JAM #8-32...

  • Page 14: Base Assembly

    BASE ASSEMBLY REV. A 11/12 14...
  • Page 15 POWER BENDER BASE ASSEMBLY PARTS LIST 121871-000 ITEM PART NUMBER DESCRIPTION 121871-100 BASE-SUB ASSY/PWR BENDER 121871-200 DOOR ASSEMBLY 8150720-108 DOOR 8150720-109 HINGE 803343-000 LATCH 20A0104C0304 SCREW-SHCS 1/4-20X3/4 62X0104 WASHER-LOCK 1/4 30X0104C NUT-FULL 1/4-20 21A0308C0304 SCREW-HHCS 3/8-16X3/4 62X0308 WASHER-LOCK 3/8 20A0102C1104 SCREW-SHCS 1/2-13X1-1/4 62X0102 WASHER-LOCK 1/2...

  • Page 16: No. 6 Tooling Head Assembly

    NO. 6 TOOLING HEAD ASSEMBLY REV. A 11/12 16...
  • Page 17 NO. 6 TOOLING HEAD ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 20A0716C1104 SOC HEAD CAP SCREW 7/16-14X1-1/4 8156120-302 HOLDING PIN 8130016-970 RADIUS PIN 20A0516C0508 SOC HEAD CAP SCREW 5/16-18X5/8 8156111-371 HANGER ASSEMBLY 61X0308 FLATWASHER 3/8 20A0308C2102 SOC HEAD CAP SCREW 3/8-16X2-1/2...

  • Page 18: Hanger Assembly

    HANGER ASSEMBLY HANGER ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 85000111-300 HANDLE ROD 8120810-700 PLASTIC KNOB 61X0308 FLATWASHER 3/8 19A0102X2102 DOWEL PIN 1/2 X 2-1/2 19A0508X2102 DOWEL PIN 5/8 X 2-1/2 8156111-302 HANDLE WELDMENT 8920111-300 NOSE ASSEMBLY 23A0104C0308 SCREW-SSS 1/4-20X3/8 8930111-300 LINK 8156120-301...

  • Page 19: Pressure Roller Assembly

    PRESSURE ROLLER ASSEMBLY PRESSURE ROLLER ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 19A0508X2102 DOWEL PIN 5/8 X 2-1/2 8156111-302 HANGER WELDMENT 8100111-371 ROLLER ASSEMBLY 8600111-301 ROLLER HOLDER 8156111-300 ROLLER 8200120-301 ROLLER PIN 8690100-200 DRIVE FTG 23A0104C0308 SCREW-SSS 1/4-20X3/8 8930111-300 LINK 8156120-301 LINK PIN 8400111-300...

  • Page 20: No. 8 Tooling Head Assembly

    NO. 8 TOOLING HEAD ASSEMBLY REV. A 11/12 20...
  • Page 21 NO. 8 TOOLING HEAD ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 20A0102C2102 SOC HEAD CAP SCREW 1/2-13X2-1/2 20A0308C1102 SOC HEAD CAP SCREW 3/8-16X1-1/2 19A0102X1304 DOWEL PIN 1/2X1-3/4 8158121-703 NOSE HOLDER SLIDE 20A0716C1104 SOC HEAD CAP SCREW 7/16-14X1-1/4 8158110-501 MOUNTING PLATE 8158120-302 8158111-370 LOCKING PIN SMALL...

  • Page 22: Nose Holder Assembly

    P. NOSE HOLDER ASSEMBLY NO. 8 TOOLING HEAD ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 8210510-204 SPRING 8010461-000 STEEL BALL 8158121-702 TRIGGER 8500121-701 FORMING NOSE 23A0308C0102 SOC SET SCREW 3/8-16X1/2 8600121-701 NOSE HOLDER 8400121-701 NOSE PIN 8310301-200 NEEDLE ROLLER 18A0104X3000 SPRING PIN 1/4 X 3 8158510-401 NOSE SPRING...

  • Page 23: Gauge Group

    GAUGE GROUP GAUGE GROUP PARTS LIST ITEM PART NUMBER DESCRIPTION 8000142-007 STOP ARM 8151142-006 STOP ROD WELDMENT 8200142-007 STOP BRACKET ARM 8100142-007 STOP BRACKET ASSEMBLY 20A0516C1104 SCREW-SHCS 5/16-18X1-1/4 20A0516C1000 SCREW-SHCS 5/16-18X1 REV. A 11/12 23...

  • Page 24: Floor Plan

    R. FLOOR PLAN REV. A 11/12 24...

  • Page 25: Hydraulic Diagram

    S. HYDRAULIC DIAGRAM REV. A 11/12 25...

  • Page 26: Electrical Diagram

    T. ELECTRCAL DIAGRAMS THIS PAGE INTENTIONALLY LEFT BLANK Reference separate diagrams included in envelope REV. A 11/12 26...

  • Page 27: Warranty

    WARRANTY & LIMITATION OF LIABILITY Defective parts, of a product manufactured by DI-ACRO, will be replaced or repaired at no charge for twelve (12) months following delivery to the original purchaser. Labor is included for the first 90 days. This warranty becomes void when products have not been used according to instructions furnished by DI-ACRO, nor does it cover any altered parts or unauthorized repairs.

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