Synology DS1813+ Technical Information
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Synology DS1813+ Technical Information

How to replace hard disk backplane for 8 bay/5 bay diskstation
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How to Replace Hard Disk Backplane
for 8 bay/5 bay DiskStation
Revision 1.0
THIS DOCUMENT CONTAINS PROPRIETARY
TECHNICAL INFORMATION WHICH IS THE
PROPERTY OF SYNOLOGY INCORPORATED AND
SHALL NOT BE DISCLOSED TO OTHERS IN
WHOLE OR IN PART, REPRODUCED, COPIED, OR
USED AS THE BASIS FOR DESIGN,
MANUFACTURING, OR SALE OF APPARATUS
WITHOUT WRITTEN PERMISSION OF SYNOLOGY
INCORPORATED.

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Summary of Contents for Synology DS1813+

  • Page 1 8 bay/5 bay DiskStation Revision 1.0 THIS DOCUMENT CONTAINS PROPRIETARY TECHNICAL INFORMATION WHICH IS THE PROPERTY OF SYNOLOGY INCORPORATED AND SHALL NOT BE DISCLOSED TO OTHERS IN WHOLE OR IN PART, REPRODUCED, COPIED, OR USED AS THE BASIS FOR DESIGN,...

  • Page 2: Table Of Contents

    Dismantle the defective HDD backplane ............5 Install the replacement HDD backplane ............22 Revision History Revision Date of Issue Summary of Change Number v.1.0 2014/4/11 Initial version Dennis Tang Page 2 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 3: Introduction

    ASSY PCBA DS1010+ SATA 80-D510PSB14 DX513 BOARD SYNOLOGY V1.4 DX510 Note: For DX513, consult Synology for further information about the correct backplane version before proceeding to replace. HDD Backplane for DS1813+ (Metal Frame Included) Page 3 of 39 Date: 2014/4/11 ®...

  • Page 4: Required Tools

    Screw Driver “+” Type: Suggested Bit Size PH#2 Note: If an automatic screwdriver is used, set its torque reading to be 4.5 (+/-0.2) kg/cmf in advance. Anti-static / Cotton Gloves Page 4 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 5: Start To Replace

    Rear Panel Fig. 1 2.1.2 Draw backwards then move up the enclosure cover to remove it. (Fig. 2) Enclosure Cover - Top Fan Panel Fig. 2 Page 5 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 6 2.1.4 Release the four (4) screws on the rear panel (Marked by the red circles). (Fig. 4) Fan #2 Fan #1 Rear Panel Fan Panel Fig. 4 Page 6 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 7 2.1.6 Unplug the two (2) fan cable connectors (Marked by the red rectangles) which attach to the eSATA board. (Fig. 6) Fan Cable Connector #1 Fan Cable eSATA Board Connector #2 Fig. 6 Page 7 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 8: For Ds1813+, Ds1812 Release The Screw On The Enclosure Bottom (Marked By The Red Circles). (Fig

    Fig. 7 2.1.8 For DS1813+, DS1812+: Release the screw on the enclosure bottom (Marked by the red circles). (Fig. 8) Rear Panel Enclosure - Bottom Fig. 8 Page 8 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 9 Fig. 9 – For DS1813+, DS1513+, DX513 Motherboard eSATA Board Cable Connector Enclosure - Top Rear Panel Fig. 10 – For DS1812+, DS1512+, DS1511+, DX513, DX510 Page 9 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 10 2.1.10 Release the five (5) screws (Marked by the red circles). (Fig. 11) Isolating Mylar Front Panel (Transparent) Fig. 11 2.1.11 Then remove the motherboard from the chassis. (Fig. 12) Enclosure Motherboard - Top Fig. 12 Page 10 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 11: Motherboard

    Connector Fig. 13 - For DS1813+, DS1513+, DX513 Front Panel 24-pin PSU Cable Connector Enclosure - Top Fig. 14 - For DS1812+, DS1512+, DS1511+, DX513, DX510 Page 11 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 12 Fig. 15 - For DS1812+, DS1512+, DS1511+, DX513, DX510 2.1.13 Place some cushion material (For example, EPE sheets) on top of the HDD chassis. (Fig. 16) Cushion Material eSATA Board HDD Chassis Fig. 16 Page 12 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 13 DS1813+ and DS1812+, Fig. 18 for DS1513+, DS1512+, DS1511+, DX513 and DX510). Front Panel PSU Bracket Fig. 17 – For DS1813+, DS1812+ PSU Bracket Front Panel Fig. 18 – For DS1513+, DS1512+, DS1511+, DX513 and DX510 Page 13 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 14 DX510). Then remove the PSU bracket(s). Front Panel PSU Bracket Fig. 19 – For DS1813+, DS1812+ PSU Bracket Front Panel Fig. 20 – For DS1513+, DS1512+, DS1511+, DX513 and DX510 Page 14 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 15 2.1.17 Unplug the 12-pin and 8-pin PSU cable connectors (Marked by the red rectangle). (Fig. 22) 12-pin PSU Cable Connector Front Panel 8-pin PSU Cable Connector Fig. 22 Page 15 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 16 (Fig. 23 and Fig. 24) Then remove the eSATA board. HDD Chassis Defective HDD Backplane eSATA Board 8-pin PSU Cable Connector Fig. 23 Defective HDD HDD Chassis Backplane eSATA Board Fig. 24 Page 16 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 17 Defective HDD Backplane – Back Side Fig. 25 Remove the defective HDD backplane assembly. (Fig. 26) HDD Chassis Defective HDD Backplane – Back Side Fig. 26 Page 17 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 18 Release the four (4) screws (Marked by the red circles) to remove the defective HDD backplane from the two sets of metal frame. (Fig. 28) Metal Frame Set Defective HDD Backplane – SATA Connector Side Fig. 28 Page 18 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 19 Release the five (5) screws (Marked by the red circles) which fix the defective HDD backplane. (Fig. 30 and Fig. 31) HDD Chassis Defective HDD PSU Cable Backplane Connector Fig. 30 Page 19 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 20 (Fig. 32) Do not damage the aluminum foil pasted on the HDD chassis when moving the backplane. HDD Chassis Defective HDD Backplane Aluminum Foil Fig. 32 Page 20 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 21 Fig. 33 shows the status after the defective HDD backplane is removed from the HDD chassis. HDD Chassis Defective HDD Backplane – SATA Connector Side Fig. 33 Page 21 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 22: Install The Replacement Hdd Backplane

    Then fix the two (2) screws (Marked by the red circles) to secure them together. (Fig. 35) Replacement HDD Backplane – SATA Connector Side (Up Side Down) Upper Metal Frame (Up Side Down) Fig. 35 Page 22 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 23: Date: 2014/4/11

    Insert the replacement HDD backplane assembly to the same location of the defective one in the enclosure. (Fig. 37) HDD Chassis Replacement HDD Backplane – Back Side Fig. 37 Page 23 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 24: Date: 2014/4/11

    Restore the eSATA board to its original location in the enclosure. Then fix the three (3) screws (Marked by the red circles) to secure it. (Fig. 39 and Fig. 40) Replacement HDD Chassis HDD Backplane eSATA Board Fig. 39 Page 24 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 25: Date: 2014/4/11

    (Fig. 41) Do not damage the aluminum foil pasted on the HDD chassis when moving the backplane. HDD Chassis Replacement HDD Backplane Aluminum Foil Fig. 41 Page 25 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 26: Date: 2014/4/11

    HDD backplane. (Fig. 42 and Fig. 43) Replacement HDD Backplane HDD Chassis Front Panel Fig. 42 HDD Chassis Replacement PSU Cable HDD Backplane Connector Fig. 43 Page 26 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 27: Date: 2014/4/11

    Connector Front Panel 8-pin PSU Cable Connector Fig. 44 2.2.4 Restore the PSU to its original location in the enclosure. (Fig. 45) Cushion Material Fig. 45 Page 27 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 28: Date: 2014/4/11

    DS1812+, Fig. 47 for DS1513+, DS1512+, DS1511+, DX513 and DX510) Front Panel PSU Bracket Fig. 46 – For DS1813+, DS1812+ PSU Bracket Front Panel Fig. 47 – For DS1513+, DS1512+, DS1511+, DX513 and DX510 Page 28 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 29: Date: 2014/4/11

    DX513 and DX510) Then remove the cushion. Front Panel PSU Bracket Fig. 48 – For DS1813+, DS1812+ PSU Bracket Front Panel Fig. 49 – For DS1513+, DS1512+, DS1511+, DX513 and DX510 Page 29 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 30: Date: 2014/4/11

    Enclosure - Top LED Cable Connector Fig. 50 - For DS1813+, DS1513+, DX513 Front Panel LED Cable Connector Motherboard Fig. 51 - For DS1812+, DS1512+, DS1511+, DX513, DX510 Page 30 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 31: Date: 2014/4/11

    PCI Express connector (Large) Bonding finger of the HDD backplane PCI Express connector (Small) Bonding finger of the eSATA board Module Fig. 53 – Motherboard Side Page 31 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 32: Date: 2014/4/11

    Backplane eSATA Board Fig. 54 – Enclosure Side Restore the motherboard to its original location in the chassis. (Fig. 55) Enclosure Motherboard - Top Fig. 55 Page 32 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 33: Date: 2014/4/11

    Board Fig. 56 2.2.10 Fix the five (5) screws (Marked by the red circles) to secure the motherboard. (Fig. Isolating Mylar (Transparent) Front Panel Fig. 57 Page 33 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 34: Date: 2014/4/11

    Note: Fig. 60 and Fig. 61 show how the eSATA board cables are connected with the eSATA board. (Fig. 60 for DS1812+, Fig. 61 for DS1512+) Follow the way when plugging back the eSATA board cable connectors. Page 34 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 35: Date: 2014/4/11

    Connector CN1 Connector CN2 Connector CN8 Connector CN6 Fig. 60 – For DS1812+ Connector CN1 Connector CN2 Connector CN7 Connector CN5 Fig. 61 – For DS1512+ Page 35 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 36: Date: 2014/4/11

    HDD backplane assembly. (Fig. 62) Rear Panel Enclosure - Bottom Fig. 62 2.2.13 Restore all the disk trays into the HDD chassis. (Fig. 63) Disk Tray Front Panel Fig. 63 Page 36 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 37: Date: 2014/4/11

    Fan Cable Connector #1 Fan Cable eSATA Board Connector #2 Fig. 64 2.2.15 Restore the fan panel to the enclosure. (Fig. 65) Rear Panel Fig. 65 Page 37 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

  • Page 38: Date: 2014/4/11

    2.2.17 Fix the three (3) screws on enclosure bottom (Marked by the red circles) to secure the rear panel. (Fig. 67) Rear Panel Enclosure - Bottom Fig. 67 Page 38 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.
  • Page 39 2.2.19 Fix the six (6) screws on the rear panel (Marked by the red circles) to secure the enclosure cover. (Fig. 69) Fan #2 Fan #1 Fan Panel Rear Panel Fig. 69 2.3 The replacing task is completed. Page 39 of 39 Date: 2014/4/11 ® Issued by: Hardware Development Group, Synology Inc.

This manual is also suitable for:

Ds1812+Dx513Ds1511+Ds1513+Dx510Ds1512+

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